Polymer cleaning device for polymer holographic diaphragm research and development

The polymer cleaning device addresses inefficiencies in manual cleaning by integrating automated cleaning and drying processes, enhancing productivity and reducing labor costs through a motor-driven filtration system with activated carbon filters.

CN222288062UActive Publication Date: 2025-01-03SUZHOU WENSHENG OPTICAL CO LTD
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Patent Information

Application Number
CN202420477152.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-12
Publication Date
2025-01-03
Estimated Expiration
2034-03-12

AI Technical Summary

Technical Problem

Manual cleaning of polymer holographic films is labor-intensive and inefficient, and the drying process after cleaning is slow, leading to increased labor costs and reduced productivity.

Method used

A polymer cleaning device with integrated water filtration and drying mechanisms, utilizing a rotating cleaning rod and a vibrating water filter plate to quickly clean and dry polymer films, featuring a water pump, rotating shaft, and a motor-driven filtration system with activated carbon filters.

Benefits of technology

The device efficiently cleans and dries polymer films, reducing labor costs and accelerating the processing time, ensuring high throughput and quality in polymer holographic film production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a polymer cleaning device for polymer holographic diaphragm research and development, which comprises an equipment box, a cleaning device is arranged in the equipment box, the cleaning device comprises a first motor, a rotating shaft, a cleaning rod and a water spraying pipe ring, the first motor is arranged at the top of the equipment box, the rotating shaft is rotatably connected in the equipment box, and the cleaning rod is arranged on the rotating shaft. A cleaning rod is fixedly installed on the outer surface of the rotating shaft, and a water spraying pipe ring is fixedly installed on the inner top wall of the equipment box. According to the polymer cleaning device for polymer holographic diaphragm research and development, a polymer is poured into the equipment box through a feeding pipe, a water pump can pump water out of a water tank through a water inlet pipe, the water is conveyed into a water spraying pipe ring through a water outlet pipe and finally sprayed out through the water spraying pipe ring, and then a first motor is turned on; and the first motor is matched with the rotating shaft and the cleaning rod to clean the polymer in the equipment box, so that the purpose of rapidly cleaning the polymer is achieved, and after cleaning is finished, a valve in a discharging pipe is opened.
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Description

Technical Field

[0001] The utility model relates to the technical field of polymer cleaning, in particular to a polymer cleaning device used for the research and development of polymer holographic films. Background Art

[0002] Polymer holographic film is a polymer material film made using holographic technology. It has the properties of holographic interference and can record and reproduce the optical information of objects. It has the advantages of high transparency, high resolution and high stability. This film can be used in many fields, such as optical display, anti-counterfeiting identification, information storage and optical sensing.

[0003] Some chemical substances are used in the production process of polymers, such as cross-linking agents, additives, etc. These residual substances may affect the performance and application effect of the polymer, so they need to be rinsed with water. Manual cleaning will increase labor costs and the cleaning efficiency cannot be guaranteed. At the same time, the cleaned polymer needs to be dried before it can be used again. Therefore, a polymer cleaning device for the research and development of polymer holographic films is proposed. Utility Model Content

[0004] In view of the shortcomings of the prior art, the utility model provides a polymer cleaning device for the research and development of polymer holographic films, which has the advantages of quickly cleaning the polymer and filtering it using a water filter device at the same time, and can quickly dry the polymer after cleaning and put it into the next process. It solves the problem that manual cleaning will increase labor costs while the cleaning efficiency cannot be guaranteed, and the drying of the polymer after cleaning cannot be accelerated.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a polymer cleaning device for polymer holographic film research and development, comprising an equipment box, a feed pipe is fixedly installed on the top of the equipment box, a cleaning device is arranged inside the equipment box, a water filter device is arranged at the bottom of the equipment box, and a discharge pipe is fixedly installed at the bottom of the equipment box;

[0006] The cleaning device comprises a first motor, a rotating shaft, a cleaning rod, a water spray pipe ring, a water tank and a water pump. The first motor is arranged on the top of the equipment box, the interior of the equipment box is rotatably connected with a rotating shaft, the outer surface of the rotating shaft is fixedly mounted with a cleaning rod, the inner top wall of the equipment box is fixedly mounted with a water spray pipe ring, the bottom of the discharge pipe is fixedly mounted with a water tank, and the outside of the water tank is provided with a water pump;

[0007] The water filtering device includes an operating box, a second motor, a mounting sleeve, a mounting plate, a sliding column, a skateboard, a push rod, a slider, an accessory box, a spring and a water filtering plate. The operating box is fixedly installed on the left side of the water tank, a second motor is arranged on the back side of the operating box, a mounting sleeve is fixedly installed on the output end of the second motor, a mounting plate is fixedly installed on the inner bottom wall of the operating box, a sliding column is fixedly installed on the inner right wall of the operating box, a skateboard is slidably connected to the outside of the sliding column, a push rod is fixedly installed on the left side of the skateboard, a slider is arranged on the outside of the skateboard, a water filtering plate is fixedly installed on the outside of the slider, an accessory box is fixedly installed on the right side of the water tank, and a spring is fixedly installed on the inner right wall of the accessory box.

[0008] Furthermore, the top of the rotating shaft passes through the inner top wall of the equipment box and is fixedly connected to the output end of the first motor. The number of the cleaning rods is twelve, and the twelve cleaning rods are respectively located on the left and right sides of the rotating shaft.

[0009] Furthermore, the water pump is located at the top of the operating box, a water outlet pipe is fixedly installed on the top of the water pump, a water inlet pipe is fixedly installed on the bottom of the water pump, the top of the water outlet pipe passes through the left side of the equipment box and is fixedly connected to the water spray pipe ring, and the bottom of the water inlet pipe passes through the left side of the water tank and extends to the interior of the water tank.

[0010] Furthermore, the number of the sliding posts is four, the outsides of the four sliding posts are all slidably connected to the inside of the slide plate, and the left side of the push rod passes through the right side of the mounting plate.

[0011] Furthermore, the output end of the second motor passes through the back of the operating box and extends to the inside of the operating box. A first protrusion is fixedly installed on the outer surface of the mounting sleeve, and a second protrusion is fixedly installed on the left side of the push rod.

[0012] Furthermore, there are two sliders, and the sides of the two sliders close to the discharge pipe are fixedly connected to the left and right sides of the water filter plate respectively. The left side of one of the sliders penetrates the inner left wall of the water tank and the right side of the operating box, extends to the interior of the operating box and is fixedly connected to the right side of the slide plate, and the right side of the other slider penetrates the inner right wall of the water tank and is fixedly connected to the left side of the spring.

[0013] Furthermore, a valve is provided inside the discharge pipe, a filter plate is movably connected inside the water tank, and a cabinet door is hinged on the front of the water tank.

[0014] Beneficial Effects

[0015] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0016] 1. The polymer cleaning device used in the research and development of the polymer holographic film pours the polymer into the equipment box through the feed pipe, and then turns on the water pump. The water pump will draw water from the water tank through the water inlet pipe, and send it to the water spray pipe circle through the water outlet pipe, and finally be sprayed out by the water spray pipe circle. Then turn on the first motor, the first motor will cooperate with the rotating shaft and the cleaning rod to clean the polymer in the equipment box, so as to achieve the purpose of quickly cleaning the polymer. After cleaning, open the valve in the discharge pipe.

[0017] 2. The polymer cleaning device used in the research and development of the polymer holographic membrane, after cleaning, open the valve, the polymer will reach the inside of the water tank through the discharge pipe, and fall on the water filter plate under the action of gravity, and then turn on the second motor, the second motor will drive the mounting sleeve and the first protrusion to rotate, when it rotates to the position of the second protrusion, it will push the push rod and the slide plate to the right, causing the slider and the water filter plate to move to the right, and the spring will be compressed. After the first protrusion and the second protrusion are separated, the slider and the water filter plate will be pushed to the left under the action of the spring, and the cycle will be repeated. The polymer will spread out on the water filter plate, and finally the water will carry the impurities through the tube water filter plate to the filter plate, thereby accelerating the drying speed of the polymer, and finally the water will return to the bottom of the water tank and wait for the next use. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the front structure of the utility model;

[0019] Figure 2 This is a front sectional structural schematic diagram of the utility model;

[0020] Figure 3 This is a schematic diagram of the cross-sectional structure of the equipment box of the utility model;

[0021] Figure 4 It is a schematic diagram of the top view of the operating box of the utility model.

[0022] In the figure: 1. Equipment box; 2. Feed pipe; 3. Cleaning device; 301. First motor; 302. Rotating shaft; 303. Cleaning rod; 304. Water spray pipe ring; 305. Water tank; 306. Water pump; 4. Water filtering device; 401. Operation box; 402. Second motor; 403. Mounting sleeve; 404. Mounting plate; 405. Sliding column; 406. Slide plate; 407. Push rod; 408. Sliding block; 409. Accessory box; 410. Spring; 411. Water filtering plate; 5. Discharge pipe. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-4 A polymer cleaning device for polymer holographic film research and development includes an equipment box 1, a feed pipe 2 is fixedly installed on the top of the equipment box 1, a cleaning device 3 is arranged inside the equipment box 1, a water filter device 4 is arranged at the bottom of the equipment box 1, and a discharge pipe 5 is fixedly installed at the bottom of the equipment box 1;

[0025] The cleaning device 3 includes a first motor 301, a rotating shaft 302, a cleaning rod 303, a water spray pipe ring 304, a water tank 305 and a water pump 306. The first motor 301 is arranged on the top of the equipment box 1, the rotating shaft 302 is rotatably connected inside the equipment box 1, the cleaning rod 303 is fixedly installed on the outer surface of the rotating shaft 302, the water spray pipe ring 304 is fixedly installed on the inner top wall of the equipment box 1, the water tank 305 is fixedly installed on the bottom of the discharge pipe 5, and the water pump 306 is arranged outside the water tank 305;

[0026] The water filtering device 4 includes an operation box 401, a second motor 402, a mounting sleeve 403, a mounting plate 404, a sliding column 405, a slide plate 406, a push rod 407, a slider 408, an accessory box 409, a spring 410 and a water filtering plate 411. The operation box 401 is fixedly installed on the left side of the water tank 305, the second motor 402 is arranged on the back of the operation box 401, the mounting sleeve 403 is fixedly installed on the output end of the second motor 402, the mounting plate 404 is fixedly installed on the inner bottom wall of the operation box 401, the sliding column 405 is fixedly installed on the inner right wall of the operation box 401, the slide plate 406 is slidably connected to the outside of the sliding column 405, the push rod 407 is fixedly installed on the left side of the slide plate 406, the slider 408 is arranged on the outside of the slide plate 406, the water filtering plate 411 is fixedly installed on the outside of the slider 408, the accessory box 409 is fixedly installed on the right side of the water tank 305, and the spring 410 is fixedly installed on the inner right wall of the accessory box 409.

[0027] Specifically, Figure 2 As shown, the filter plates are all made of activated carbon. Activated carbon is a very fine carbon particle with a large surface area. In addition, there are even finer holes in the carbon particles - capillaries. This capillary has a strong adsorption capacity. Due to the large surface area of ​​the carbon particles, it can fully contact with impurities. When these impurities touch the capillaries, they are adsorbed, thereby filtering and purifying the water.

[0028] Specifically, Figure 2As shown, the material of the spring 410 is beryllium bronze, containing 1.7-2.5% beryllium. Adding beryllium has excellent elasticity. Beryllium bronze is a precipitation hardening alloy with good strength, hardness, elasticity and fatigue resistance.

[0029] Specifically, Figure 2 As shown, after the polymer reaches the water filter plate 411 after cleaning, the second motor 402 is turned on to allow the aluminum plate to shake under the action of the second motor 402 and the spring 410 in cooperation with the slider 408. The vibration generated will allow the water to be filtered to the bottom of the water tank 305 faster. At the same time, the polymers gathered together will gradually spread out under the action of the vibration, thereby accelerating the drying of the polymer.

[0030] When implementing, follow these steps:

[0031] 1) First, pour the polymer into the equipment box 1 through the feed pipe 2;

[0032] 2) Then when turned on, the water pump 306 and the first motor 301 clean the polymer;

[0033] 3) Open the valve again to pour the polymer onto the water filter plate 411 in the water tank 305;

[0034] 4) Finally, the second motor 402 is turned on to speed up the drying of the polymer.

[0035] In summary, the polymer cleaning device for the research and development of polymer holographic membranes pours the polymer into the equipment box 1 through the feed pipe 2, and then turns on the water pump 306. The water pump 306 will pump water out of the water tank 305 through the water inlet pipe, and send it to the water spraying pipe circle 304 through the water outlet pipe, and finally spray it out by the water spraying pipe circle 304. Then turn on the first motor 301, and the first motor 301 will cooperate with the rotating shaft 302 and the cleaning rod 303 to clean the polymer in the equipment box 1, so as to achieve the purpose of quickly cleaning the polymer. After the cleaning is completed, open the valve in the discharge pipe 5, and the polymer will reach the inside of the water tank 305 through the discharge pipe 5, and fall on the water filter plate 411 under the action of gravity. , and then turn on the second motor 402. The second motor 402 will drive the installation sleeve 403 and the first protrusion to rotate. When rotating to the position of the second protrusion, the push rod 407 and the slide plate 406 will be pushed to the right, causing the slider 408 and the water filter plate 411 to move to the right, and the spring 410 will be compressed. After the first protrusion and the second protrusion are separated, the slider 408 and the water filter plate 411 will be pushed to the left under the action of the spring 410. The process is repeated in sequence, and the polymer will spread on the water filter plate 411. Finally, the water will carry impurities through the pipe water filter plate 411 to the filter plate, thereby accelerating the drying speed of the polymer. Finally, the water will return to the bottom of the water return tank 305 and wait for the next use.

[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A polymer cleaning device for polymer holographic film development, comprising an equipment box (1), characterized in that: A feed pipe (2) is fixedly installed on the top of the equipment box (1), a cleaning device (3) is arranged inside the equipment box (1), a water filter device (4) is arranged at the bottom of the equipment box (1), and a discharge pipe (5) is fixedly installed at the bottom of the equipment box (1); The cleaning device (3) comprises a first motor (301), a rotating shaft (302), a cleaning rod (303), a water spray pipe ring (304), a water tank (305) and a water pump (306); the first motor (301) is arranged on the top of the equipment box (1); the rotating shaft (302) is rotatably connected inside the equipment box (1); the cleaning rod (303) is fixedly mounted on the outer surface of the rotating shaft (302); the water spray pipe ring (304) is fixedly mounted on the inner top wall of the equipment box (1); the water tank (305) is fixedly mounted on the bottom of the discharge pipe (5); and the water pump (306) is arranged outside the water tank (305); The water filtering device (4) comprises an operating box (401), a second motor (402), a mounting sleeve (403), a mounting plate (404), a sliding column (405), a sliding plate (406), a push rod (407), a sliding block (408), an accessory box (409), a spring (410) and a water filtering plate (411). The operating box (401) is fixedly mounted on the left side of the water tank (305), the second motor (402) is arranged on the back side of the operating box (401), the output end of the second motor (402) is fixedly mounted with the mounting sleeve (403), and the operating box (401) is fixedly mounted on the output end of the second motor (402). The inner bottom wall of the operating box (401) is fixedly mounted with a mounting plate (404); the inner right wall of the operating box (401) is fixedly mounted with a sliding column (405); the outer side of the sliding column (405) is slidably connected with a sliding plate (406); the left side of the sliding plate (406) is fixedly mounted with a push rod (407); the outer side of the sliding plate (406) is provided with a sliding block (408); the outer side of the sliding block (408) is fixedly mounted with a water filter plate (411); the right side of the water tank (305) is fixedly mounted with an accessory box (409); the inner right wall of the accessory box (409) is fixedly mounted with a spring (410).

2. The polymer cleaning device for polymer holographic film development according to claim 1, characterized in that: The top of the rotating shaft (302) passes through the inner top wall of the equipment box (1) and is fixedly connected to the output end of the first motor (301). The number of the cleaning rods (303) is twelve, and the twelve cleaning rods (303) are respectively located on the left and right sides of the rotating shaft (302).

3. The polymer cleaning device for polymer holographic film development according to claim 1, characterized in that: The water pump (306) is located at the top of the operating box (401), a water outlet pipe is fixedly installed on the top of the water pump (306), and a water inlet pipe is fixedly installed on the bottom of the water pump (306). The top of the water outlet pipe passes through the left side of the equipment box (1) and is fixedly connected to the water spray pipe ring (304), and the bottom of the water inlet pipe passes through the left side of the water tank (305) and extends to the inside of the water tank (305).

4. The polymer cleaning device for polymer holographic film development according to claim 1, characterized in that: There are four sliding columns (405), the outsides of the four sliding columns (405) are slidably connected to the inside of the slide plate (406), and the left side of the push rod (407) passes through the right side of the mounting plate (404).

5. The polymer cleaning device for polymer holographic film development according to claim 1, characterized in that: The output end of the second motor (402) passes through the back of the operating box (401) and extends into the interior of the operating box (401); a first protrusion is fixedly mounted on the outer surface of the mounting sleeve (403); and a second protrusion is fixedly mounted on the left side of the push rod (407).

6. The polymer cleaning device for polymer holographic film development according to claim 1, characterized in that: There are two sliders (408), and one side of the two sliders (408) close to the discharge pipe (5) is fixedly connected to the left and right sides of the water filter plate (411) respectively. The left side of one of the sliders (408) penetrates the inner left wall of the water tank (305) and the right side of the operating box (401), and extends to the interior of the operating box (401) and is fixedly connected to the right side of the slide plate (406). The right side of the other slider (408) penetrates the inner right wall of the water tank (305), and is fixedly connected to the left side of the spring (410).

7. The polymer cleaning device for polymer holographic film development according to claim 1, characterized in that: The discharge pipe (5) is provided with a valve inside, the water tank (305) is movably connected with a filter plate inside, and the front of the water tank (305) is hinged with a cabinet door.