Condenser pipe cleaning device

By using automatically adjusted fixtures and electromagnets in the condenser tube cleaning device, the problem of dead corners on the outside of the condenser tube is solved, and all-round cleaning and efficiency improvement is achieved, and it is suitable for a variety of condenser tube models.

CN222288201UActive Publication Date: 2025-01-03HEFEI MINGZUN PRECISION TECH CO LTD
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Patent Information

Application Number
CN202422962102.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-01-03
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

When the existing condenser tube cleaning device flushs the outside of the condenser tube, the contact position between the clamp and the condenser tube is inconvenient to clean, and there are cleaning dead corners. The clamp needs to be adjusted many times to achieve comprehensive cleaning, reducing production efficiency.

Method used

A condenser tube cleaning device including a conveying unit, a fixture, an electromagnet and an electric push rod is designed. By controlling the coordination of the solenoid and the push rod, the automatic adjustment of the fixture is realized. The clamping jaws can be tightened or away from the condensing tube to ensure that all Direction cleaning does not require manual adjustment of clamping position multiple times.

Benefits of technology

It realizes all-round cleaning of condenser tubes, improves production efficiency, and can be adapted to different types of condenser tubes, expanding the scope of application.

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Abstract

The utility model relates to the technical field of condenser pipe cleaning, in particular to a condenser pipe cleaning device which comprises a cleaning bin, a conveying unit used for conveying a condenser pipe is movably installed in the cleaning bin, a plurality of clamps used for clamping the condenser pipe are evenly installed on the outer side of the conveying unit, and each clamp comprises a plurality of sets of clamping jaws which are symmetrically installed. When the condenser pipe spraying device works, the conveying unit rotates to drive a condenser pipe to move to a follow-up spraying station, the control computer controls the fixed electromagnet and the movable electromagnet which are located in the middle to repel each other, so that the clamping jaw in the middle abuts against the condenser pipe, and the condenser pipe is sprayed on the condenser pipe. And then the fixed electromagnet and the movable electromagnet located at the two ends are controlled to be opposite in magnetism and attract each other, so that the clamping jaws at the two ends are far away from the condensation pipe, the end of the condensation pipe is cleaned at a subsequent spraying station, then all-directional cleaning of the condensation pipe is achieved, workers do not need to adjust the clamping position of the condensation pipe many times, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of condenser tube cleaning, in particular to a condenser tube cleaning device. Background Art

[0002] The automobile condenser is a pipe used to cool and condense the refrigerant in the automobile air-conditioning system. It is mainly responsible for cooling the high-temperature and high-pressure refrigerant vapor discharged from the compressor and condensing it into liquid for subsequent expansion and evaporation processes, thereby realizing the refrigeration function of the automobile air-conditioning. During its production and manufacturing process, it needs to be cleaned. Some condensers are cleaned by spraying. Before cleaning, the condenser needs to be fixed with the help of a clamp.

[0003] In the patent with authorization announcement number CN221302076U, a device for quickly cleaning condenser tubes is disclosed. A plurality of condenser tubes are placed inside a connecting frame, the second electric telescopic rod is started to clamp the condenser tubes, the first electric telescopic rod is started to extend the high-pressure nozzle into the condenser tubes, the water pump is started to perform cleaning operations, but there are certain shortcomings.

[0004] The above-mentioned clamp has the same shortcoming as some clamps in the prior art in that, when flushing the outside of the condenser, the contact position between the clamp and the condenser is inconvenient to clean, and there is a blind spot for cleaning. If the condenser is to be cleaned in all directions, it is necessary to loosen the clamp, adjust the clamped position of the condenser, and then tighten the clamp. The process is cumbersome and reduces production efficiency. Summary of the invention

[0005] In response to the above problems, the present application provides a condenser cleaning device to solve the problem that when flushing the outside of the condenser, the contact position between the clamp and the condenser is inconvenient to clean, and there are cleaning dead corners. If the condenser is to be cleaned in all directions, it is necessary to loosen the clamp, adjust the clamped position of the condenser, and then tighten the clamp. The process is cumbersome and reduces production efficiency.

[0006] A condenser tube cleaning device comprises a cleaning chamber, wherein a conveying unit for conveying the condenser tube is movably installed inside the cleaning chamber, and a plurality of clamps for clamping the condenser tube are evenly installed outside the conveying unit, wherein the clamps comprise a plurality of groups of symmetrically installed jaws, wherein a linkage rod is fixedly installed on the side of the jaws away from each other by bolts, a moving electromagnet is fixedly installed on the end of the linkage rod away from the jaws, and a fixed electromagnet is installed on the side of the moving electromagnet away from the linkage rod.

[0007] Furthermore, the outer side of the movable electromagnet is slidably connected with an installation bin, and the fixed electromagnet is fixedly connected to the installation bin;

[0008] A mounting frame is commonly installed at one end of a plurality of mounting bins located on the same side away from the clamping claws, an electric push rod is fixedly installed on the outer side of the mounting frame, and the electric push rod is fixedly connected to the conveying unit.

[0009] Furthermore, an adjustment slot is provided on the outer side of the mounting frame, and the mounting compartment at the non-central position is slidably mounted on the inner side of the adjustment slot.

[0010] Furthermore, a threaded hole is opened on the outside of the installation bin, and a plurality of fixing holes are opened on the outside of the installation frame, and the fixing holes and the threaded holes are connected by bolts.

[0011] Furthermore, a control computer is fixedly installed on the outside of the cleaning chamber, and the control computer is electrically connected to the electric push rod, the movable electromagnet, and the fixed electromagnet.

[0012] Furthermore, a spray unit is fixedly installed inside the cleaning chamber.

[0013] The beneficial effects of the utility model are as follows:

[0014] The utility model discloses a condenser cleaning device, in which the conveying unit rotates to drive the condenser to move to a subsequent spraying station, and a control computer controls the fixed electromagnet and the movable electromagnet located in the middle to repel each other, so that the clamping claw in the middle is pressed against the condenser, and then controls the fixed electromagnet and the movable electromagnet located at both ends to have opposite magnetic properties and attract each other, so that the clamping claws at both ends are away from the condenser, and the subsequent spraying station cleans the end of the condenser, thereby realizing all-round cleaning of the condenser, without the need for the staff to adjust the clamping position of the condenser for many times, thereby improving production efficiency;

[0015] For different types of condensers, staff can disassemble and replace the corresponding clamps, and can also slide and adjust the installation bin, that is, adjust the clamping position of the clamps, and then use bolts, fixing holes, and threaded holes to fix the position of the installation bin, thereby fixing the position of the clamps. It can adapt to more types of condensers or other components, and has a wider range of applications. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0017] Figure 1 A schematic diagram of the overall structure of a condenser tube cleaning device provided by the utility model;

[0018] Figure 2 A schematic diagram of the connection of an electric push rod of a condenser tube cleaning device provided by the utility model;

[0019] Figure 3 A schematic diagram of the structure of a mounting frame for a condenser tube cleaning device provided by the utility model;

[0020] Figure 4 A schematic diagram of the internal structure of an installation bin of a condenser tube cleaning device provided by the utility model.

[0021] In the figure:

[0022] 1. Cleaning chamber; 2. Conveying unit; 3. Electric push rod; 4. Mounting frame; 5. Fixing hole; 6. Adjusting slot; 7. Mounting chamber; 8. Threaded hole; 9. Fixed electromagnet; 10. Moving electromagnet; 11. Linkage rod; 12. Clamp; 13. Control computer; 14. Spray unit. DETAILED DESCRIPTION

[0023] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art, the utility model will be briefly introduced below in combination with the drawings and the description of the embodiments or the prior art. Obviously, the following description of the structure of the drawings is only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. It should be noted that the description of these embodiments is used to help understand the utility model, but does not constitute a limitation of the utility model.

[0024] like Figure 1-Figure 4 As shown, an embodiment of the utility model provides a condenser cleaning device, including a cleaning chamber 1, a spray unit 14 is fixedly installed inside the cleaning chamber 1 for cleaning the condenser, a conveying unit 2 for conveying the condenser is movably installed inside the cleaning chamber 1, a plurality of clamps for clamping the condenser are evenly installed on the outside of the conveying unit 2, the clamps include a plurality of groups of symmetrically installed jaws 12, a linkage rod 11 is fixedly installed on the side of the jaws 12 away from each other by bolts, so as to facilitate the staff to disassemble and replace the required jaws 12, a moving electromagnet 10 is fixedly installed on the end of the linkage rod 11 away from the jaws 12, a fixed electromagnet 9 is installed on the side of the moving electromagnet 10 away from the linkage rod 11, the fixed electromagnet 9 and the moving electromagnet 10 repel each other when the magnetic properties are the same, and attract each other when the magnetic properties are opposite.

[0025] Specifically, the outer side of the mobile electromagnet 10 is slidably connected with the installation bin 7, which is used to limit the moving track of the mobile electromagnet 10, and the fixed electromagnet 9 is fixedly connected to the installation bin 7;

[0026] A mounting frame 4 is commonly installed on the end of multiple mounting bins 7 located on the same side away from the clamping jaws 12, and an electric push rod 3 is fixedly installed on the outer side of the mounting frame 4 for driving the clamping jaws 12 to approach and away from the condensation tube, and for driving the clamping jaws 12 to approach the condensation tube. The electric push rod 3 is fixedly connected to the conveying unit 2.

[0027] Specifically, a control computer 13 is fixedly installed on the outside of the cleaning chamber 1 to facilitate the staff to check the machine status and control the operation of parts. The control computer 13 is electrically connected to the electric push rod 3, the moving electromagnet 10, and the fixed electromagnet 9.

[0028] In this embodiment, the staff places the condenser tube in the middle of the clamping jaw 12, controls the telescopic end of the electric push rod 3 to extend through the control computer 13, drives the clamping jaw 12 close to the condenser tube, and then controls the fixed electromagnet 9 and the movable electromagnet 10 at both ends through the control computer 13. The fixed electromagnet 9 and the movable electromagnet 10 are energized, have the same magnetic properties, and repel each other, so that the clamping jaws 12 at both ends are pressed against the condenser tube, and the spray unit 14 cleans the middle part of the condenser tube;

[0029] The conveying unit 2 rotates to drive the condenser to the subsequent spraying station. The control computer 13 controls the fixed electromagnet 9 and the movable electromagnet 10 in the middle to repel each other, so that the clamping claw 12 in the middle presses against the condenser. The fixed electromagnet 9 and the movable electromagnet 10 at both ends are controlled to have opposite magnetic properties and attract each other, so that the clamping claws 12 at both ends are away from the condenser. The subsequent spraying station cleans the end of the condenser, thereby realizing all-round cleaning of the condenser. There is no need for the staff to adjust the clamping position of the condenser multiple times, thereby improving production efficiency.

[0030] Specifically, an adjustment slot 6 is provided on the outer side of the mounting frame 4 , and the mounting bin 7 at the non-central position is slidably mounted on the inner side of the adjustment slot 6 , so that the staff can adjust the distance between adjacent clamping jaws 12 conveniently.

[0031] In this embodiment, for different types of condensers, the staff can disassemble and replace the corresponding clamping jaws 12, and can also slide and adjust the installation chamber 7, that is, adjust the clamping position of the clamping jaws 12.

[0032] Specifically, a threaded hole 8 is opened on the outside of the installation bin 7, and a plurality of fixing holes 5 are opened on the outside of the installation frame 4. The fixing holes 5 and the threaded holes 8 are connected with bolts to facilitate disassembly and installation.

[0033] In this embodiment, the clamping position of the clamp 12 is adjusted, and then the position of the installation bin 7 is fixed by using bolts, fixing holes 5, and threaded holes 8, thereby fixing the position of the clamp 12. This can adapt to more models of condensers or other components, and has a wider range of applications.

[0034] How it works:

[0035] The staff places the condenser tube in the middle of the clamping jaw 12, controls the telescopic end of the electric push rod 3 to extend through the control computer 13, drives the clamping jaw 12 close to the condenser tube, and then controls the fixed electromagnet 9 and the movable electromagnet 10 at both ends through the control computer 13. The fixed electromagnet 9 and the movable electromagnet 10 are energized, have the same magnetic properties, and repel each other, so that the clamping jaws 12 at both ends are pressed against the condenser tube, and the spray unit 14 cleans the middle part of the condenser tube;

[0036] The conveying unit 2 rotates to drive the condenser to the subsequent spraying station. The control computer 13 controls the fixed electromagnet 9 and the movable electromagnet 10 in the middle to repel each other, so that the clamping claw 12 in the middle presses against the condenser. The fixed electromagnet 9 and the movable electromagnet 10 at both ends are controlled to have opposite magnetic properties and attract each other, so that the clamping claws 12 at both ends are away from the condenser. The subsequent spraying station cleans the end of the condenser, thereby realizing all-round cleaning of the condenser. There is no need for the staff to adjust the clamping position of the condenser multiple times, thereby improving production efficiency.

[0037] For different types of condensers, the staff can disassemble and replace the corresponding clamps 12, and can also slide and adjust the installation bin 7, that is, adjust the clamping position of the clamp 12, and then use bolts, fixing holes 5, and threaded holes 8 to fix the position of the installation bin 7, and then fix the position of the clamp 12. It can adapt to more types of condensers or other components, and has a wider range of applications.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A condenser tube cleaning device, comprising a cleaning chamber (1), wherein a conveying unit (2) for conveying the condenser tube is movably installed inside the cleaning chamber (1), and a plurality of clamps for clamping the condenser tube are evenly installed outside the conveying unit (2), wherein: The clamp comprises a plurality of groups of symmetrically mounted clamping jaws (12); a linkage rod (11) is fixedly mounted on one side of the clamping jaws (12) away from each other via bolts; a moving electromagnet (10) is fixedly mounted on one end of the linkage rod (11) away from the clamping jaws (12); and a fixed electromagnet (9) is mounted on the side of the moving electromagnet (10) away from the linkage rod (11).

2. A condenser tube cleaning device according to claim 1, characterized in that: The outer side of the movable electromagnet (10) is slidably engaged with a mounting bin (7), and the fixed electromagnet (9) is fixedly connected to the mounting bin (7); A mounting frame (4) is commonly mounted on one end of a plurality of mounting bins (7) located on the same side and away from the clamping claw (12); an electric push rod (3) is fixedly mounted on the outside of the mounting frame (4); and the electric push rod (3) is fixedly connected to the conveying unit (2).

3. A condenser tube cleaning device as claimed in claim 2, characterized in that: An adjustment slot (6) is provided on the outside of the mounting frame (4), and the mounting compartment (7) at the non-central position is slidably mounted on the inside of the adjustment slot (6).

4. A condenser tube cleaning device as claimed in claim 3, characterized in that: The outside of the installation bin (7) is provided with a threaded hole (8), and the outside of the installation frame (4) is provided with a plurality of fixing holes (5), and the fixing holes (5) and the threaded holes (8) are connected via bolts.

5. A condenser tube cleaning device as claimed in claim 2, characterized in that: A control computer (13) is fixedly installed on the outside of the cleaning chamber (1), and the control computer (13) is electrically connected to the electric push rod (3), the movable electromagnet (10), and the fixed electromagnet (9).

6. A condenser tube cleaning device according to claim 1, characterized in that: A spray unit (14) is fixedly installed inside the cleaning chamber (1).