Press-fit type track casting mold

By designing a cleaning mechanism in the rail casting mold, using scraping frames and suction pipes to remove residues from the inner wall of the lower mold seat, the problem of difficulty in cleaning the residue after casting is solved, and the quality and production efficiency of castings are improved.

CN222288760UActive Publication Date: 2025-01-03SHANDONG LUKONG ELECTRIC POWER EQUIP CO LTD
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Patent Information

Application Number
CN202422679373.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-01-03
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

After casting, the casting residues and oxides attached to the inner wall of the lower mold seat are difficult to clean, and may be mixed into the new casting to affect the quality.

Method used

A press-fit rail casting mold including an upper mold seat, a lower mold seat and a disc is designed. A cleaning mechanism is provided on the left side of the lower mold seat. The cleaning mechanism includes a scraping frame, a suction tube and a rotating mechanism, and is scraped by the scraping frame. The suction force of the action and suction pipe removes residue, the chamfer of the scraper surface improves the fitting effect, and cleans with an external vacuum cleaner and wire brush.

Benefits of technology

The residue from the inner wall of the lower mold seat is effectively removed, and impurities are avoided to be mixed into the new castings, which improves the quality of the castings, simplifies the cleaning process and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a press-fit type track casting mold, which belongs to the technical field of track casting molds and is characterized by comprising an upper mold base body, a lower mold base body and a disc body, a cleaning mechanism is arranged on the left side of the lower mold base body, and a rotating mechanism is arranged at the top of the cleaning mechanism. The bottom of the left side of the lower die base body is fixedly connected with a fixing plate. The cleaning mechanism comprises a fixing strip, a scraping frame, two suction removal pipes and a suction removal cover, the top of the scraping frame is fixedly connected with the bottom of the fixing strip, the suction removal cover is fixedly connected to the inner wall of the scraping frame, and the bottoms of the suction removal pipes fixedly communicate with the top of the suction removal cover; the problems that after an H-shaped rail is cast through an upper die base and a lower die base in the prior art, casting residues and oxides attached to the inner wall of the lower die base are inconvenient to clean and remove, and the impurities may be mixed into a new casting to affect the quality of the casting are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of track casting moulds, in particular to a press-fit type track casting mould. Background Art

[0002] Track casting mold is a special mold used to manufacture tracks. Track casting mold is mainly used in rail transportation fields such as railways, subways, light rails, and places where tracks need to be laid in some industrial fields. With the continuous development of rail transportation, the demand for the quality and quantity of tracks is also increasing. The application prospects of track casting molds are very broad.

[0003] During the production process of the track, the staff puts the relevant casting materials into the molding cavity of the mold, and then extrude the track into shape inside the mold cavity through the extrusion effect of the punch. The vertical cross-section of the track is usually an H-shaped structure. After the track is produced, the interior of the H-shaped track usually contains an auxiliary extrusion molding structure that is not convenient to remove from the inside of the track. It is usually necessary to disassemble the mold before taking out the molded track, which is cumbersome and will increase the workload of the staff, affecting the production efficiency of the track.

[0004] The existing patent (announcement number: CN219944577U) is a press-fit track casting mold. The upper mold seat drives the punch to slide upward and detach from the inside of the cavity. After the upper mold seat slides upward and detaches from the top of the pressure plate, the spring pushes the disc to slide, and the sliding of the disc drives the sliding rod to slide. The sliding of the sliding rod drives the slider to slide into the inside of the slide groove and detach from the inner wall of the H-shaped track. At this time, the staff can use the electromagnet to directly suck the track out of the inside of the cavity, and the formed track can be taken out without disassembling the mold.

[0005] In view of the above problems, the existing patent provides a solution. After the applicant consulted the existing patent (Announcement No.: CN219944577U), the following problems were found: after the upper die seat and the lower die seat in the existing technical solution cast the H-type rail, the casting residues and oxides attached to the inner wall of the lower die seat are not convenient to clean and remove, and these impurities may be mixed into the new casting and affect the quality of the casting.

[0006] Therefore, a press-fit rail casting mold is proposed. Utility Model Content

[0007] The purpose of the utility model is to provide a press-fit rail casting mold, which can solve the problem that after the upper mold base and the lower mold base in the prior art cast the H-shaped rail, the casting residues and oxides attached to the inner wall of the lower mold base are inconvenient to clean and remove, and these impurities may be mixed into the new casting and affect the quality of the casting.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a press-fit rail casting mold, comprising an upper mold base body, a lower mold base body and a disc body, a cleaning mechanism is arranged on the left side of the lower mold base body, a rotating mechanism is arranged on the top of the cleaning mechanism, and a fixing plate is fixedly connected to the bottom of the left side of the lower mold base body;

[0009] The cleaning mechanism includes a fixed bar, a scraping frame, two suction pipes and a suction hood. The top of the scraping frame is fixedly connected to the bottom of the fixed bar, the suction hood is fixedly connected to the inner wall of the scraping frame, the bottom of the suction pipe is fixedly connected to the top of the suction hood, and the top of the suction pipe passes through the fixed bar and extends to the top of the fixed bar.

[0010] Preferably, the rotating mechanism comprises a slide groove, a rotating plate and a rotating block, and the slide groove is arranged inside the rotating plate.

[0011] Preferably, a rotating hole is opened inside the rotating plate, and the rotating block is rotatably connected inside the rotating hole.

[0012] Preferably, a limit button is provided on the top of the rotating plate, and the bottom of the limit button passes through the rotating plate and is connected to the internal thread of the rotating block.

[0013] Preferably, a chamfer is provided on the surface of the scraper frame, and the surface of the scraper frame is in active contact with the inner wall of the lower die base body.

[0014] Preferably, a fixing column is fixedly connected to the top of the fixing bar, a sliding block is fixedly sleeved on the surface of the fixing column, and the sliding block is slidably connected to the inside of the sliding groove.

[0015] Preferably, the top of the fixed plate is fixedly connected to an electric telescopic rod, and the bottom of the rotating block is fixedly connected to the top of the telescopic end of the electric telescopic rod.

[0016] Preferably, a handle is fixedly connected to the top of the fixing column.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The present application moves the scraper frame until the surface of the scraper frame contacts the inner wall of the lower die base body, then connects the external vacuum cleaner to the suction pipe, and then moves the handle by hand. At this time, the scraping action of the scraper frame is used to remove the residue on the inner wall. At the same time, the suction cover and the suction pipe cooperate to timely suck away and clean the scraped residue. The chamfers on the scraper frame surface help to better fit the inner wall of the lower die base body, thereby improving the cleaning effect. At this time, the residue remaining on the surface of the upper die base body can be conveniently brushed off with an external wire brush, thereby avoiding the problem that after the upper die base and the lower die base in the prior art cast the H-shaped track, the casting residue and oxide attached to the inner wall of the lower die base are inconvenient to clean and remove, and these impurities may be mixed into the new casting and affect the quality of the casting.

[0019] 2. In the present application, the scraper frame can be moved conveniently by sliding the slider inside the slide groove, and the rotating block can be rotated and connected inside the rotating hole to facilitate the rotation of the rotating plate. By rotating the rotating plate to the top of the lower die base body, and then rotating the limit button to connect with the internal thread of the rotating block, the rotating plate and the scraper frame can be limited to the top of the lower die base body. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is the overall structural diagram of the press-fit rail casting mold of the utility model;

[0021] Figure 2 It is a three-dimensional connection diagram of the slide groove and the slider in the utility model;

[0022] Figure 3 It is a three-dimensional connection schematic diagram of the cleaning mechanism in the utility model;

[0023] Figure 4 It is a three-dimensional exploded schematic diagram of the transfer plate and the transfer block of the utility model;

[0024] Figure 5 It is a schematic diagram of the three-dimensional structure of the bottom of the suction cover in the utility model.

[0025] In the figure, 1. upper die base body; 2. lower die base body; 3. disc body; 4. fixed plate; 5. cleaning mechanism; 501. fixed bar; 502. scraper frame; 503. suction tube; 504. suction hood; 6. rotating mechanism; 601. slide groove; 602. rotating plate; 603. rotating block; 7. electric telescopic rod; 8. rotating hole; 9. slider; 10. handle; 11. fixed column; 12. limit button. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-5 , the utility model provides a technical solution:

[0028] A press-fit rail casting mold, comprising an upper mold base body 1, a lower mold base body 2 and a disc body 3, a cleaning mechanism 5 is arranged on the left side of the lower mold base body 2, a rotating mechanism 6 is arranged on the top of the cleaning mechanism 5, and a fixing plate 4 is fixedly connected to the bottom of the left side of the lower mold base body 2;

[0029] The cleaning mechanism 5 includes a fixed bar 501, a scraping frame 502, two suction tubes 503 and a suction hood 504. The top of the scraping frame 502 is fixedly connected to the bottom of the fixed bar 501, the suction hood 504 is fixedly connected to the inner wall of the scraping frame 502, the bottom of the suction tube 503 is fixedly connected to the top of the suction hood 504, and the top of the suction tube 503 passes through the fixed bar 501 and extends to the top of the fixed bar 501.

[0030] In this embodiment: by moving the scraper frame 502 until the surface of the scraper frame 502 contacts the inner wall of the lower die base body 2, then connecting the external vacuum cleaner to the suction pipe 503, and then holding the handle 10 to move, the scraping action of the scraper frame 502 is used to remove the residue on the inner wall. At the same time, the suction hood 504 and the suction pipe 503 cooperate to promptly suck away and clean the scraped residue. The chamfers on the surface of the scraper frame 502 help to better fit the inner wall of the lower die base body 2 and improve the cleaning effect. At this time, the residue remaining on the surface of the upper die base body 1 can be easily brushed off using an external wire brush, avoiding the problem that after the upper die base and the lower die base in the prior art cast the H-type rail, the casting residue and oxides attached to the inner wall of the lower die base are inconvenient to clean and remove, and these impurities may be mixed into the new casting and affect the quality of the casting.

[0031] Specifically, Figure 3 As shown, the rotating mechanism 6 includes a slide groove 601 , a rotating plate 602 and a rotating block 603 , and the slide groove 601 is opened inside the rotating plate 602 .

[0032] Specifically, Figure 4 As shown, a rotating hole 8 is opened inside the rotating plate 602 , and the rotating block 603 is rotatably connected inside the rotating hole 8 .

[0033] Specifically, Figure 1 , Figure 2 and Figure 4 As shown, a limit button 12 is disposed on the top of the rotating plate 602 , and the bottom of the limit button 12 passes through the rotating plate 602 and is connected with the internal thread of the rotating block 603 .

[0034] In this embodiment: the slider 9 slides inside the slide groove 601 to facilitate the movement of the scraper frame 502, and the rotating block 603 is rotated and connected inside the rotating hole 8 to facilitate the rotation of the rotating plate 602. By rotating the rotating plate 602 to the top of the lower mold base body 2, and then rotating the limit button 12 to connect with the internal thread of the rotating block 603, the rotating plate 602 and the scraper frame 502 can be limited at the top of the lower mold base body 2.

[0035] Specifically, Figure 3 As shown, the surface of the scraper frame 502 is chamfered, and the surface of the scraper frame 502 is in active contact with the inner wall of the lower mold base body 2.

[0036] Specifically, Figure 3 and Figure 4 As shown, a fixing column 11 is fixedly connected to the top of the fixing bar 501 , a sliding block 9 is fixedly sleeved on the surface of the fixing column 11 , and the sliding block 9 is slidably connected inside the sliding groove 601 .

[0037] In this embodiment: the chamfers on the surface of the scraper frame 502 help to better fit the inner wall of the lower mold base body 2 and improve the cleaning effect. The slider 9 is fixedly sleeved on the surface of the fixed column 11, and the slider 9 slides inside the slide groove 601, which facilitates the movement of the slider 9.

[0038] Specifically, Figure 2 and Figure 4 As shown, the top of the fixed plate 4 is fixedly connected to the electric telescopic rod 7, and the bottom of the rotating block 603 is fixedly connected to the top of the telescopic end of the electric telescopic rod 7.

[0039] Specifically, Figure 3 As shown, a handle 10 is fixedly connected to the top of the fixing column 11 .

[0040] In this embodiment, the height of the rotating plate 602 can be adjusted by controlling the extension and contraction of the telescopic end of the electric telescopic rod 7, and the fixed column 11, the slider 9, the fixed bar 501 and the scraper frame 502 can be conveniently moved by holding the handle 10.

[0041] Working principle: When it is necessary to clean the inner wall of the lower die base body 2, the telescopic end of the electric telescopic rod 7 is controlled to extend upward, the rotating plate 602 is raised, and then the rotating plate 602 is rotated to the top of the lower die base body 2, and then the limit button 12 is rotated to be connected with the internal thread of the rotating block 603, and then the telescopic end of the electric telescopic rod 7 is controlled to retract downward, so that the surface of the scraping frame 502 is in active contact with the inner wall of the lower die base body 2, and then the external vacuum cleaner is connected to the suction pipe 503, and then the handle 10 is moved, so that the slider 9 and the fixed column 11 can slide inside the slide groove 601, and at this time, the scraping frame 5 02's scraping action removes the residue on the inner wall. At the same time, the suction hood 504 and the suction tube 503 cooperate to promptly absorb the scraped residue to prevent secondary pollution. The chamfers on the surface of the scraper frame 502 help to better fit the inner wall of the lower die base body 2 and improve the cleaning effect. At this time, the residue remaining on the surface of the upper die base body 1 can be easily brushed off using an external wire brush, avoiding the problem that after the upper die base and the lower die base in the prior art cast the H-type track, the casting residue and oxides attached to the inner wall of the lower die base are inconvenient to clean and remove, and these impurities may be mixed into the new casting and affect the quality of the casting.

[0042] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A press-fit rail casting mold, comprising an upper mold base body (1), a lower mold base body (2) and a disc body (3), characterized in that: A cleaning mechanism (5) is provided on the left side of the lower die base body (2), a rotating mechanism (6) is provided on the top of the cleaning mechanism (5), and a fixing plate (4) is fixedly connected to the bottom of the left side of the lower die base body (2); The cleaning mechanism (5) comprises a fixed bar (501), a scraping frame (502), two suction pipes (503) and a suction hood (504); the top of the scraping frame (502) is fixedly connected to the bottom of the fixed bar (501); the suction hood (504) is fixedly connected to the inner wall of the scraping frame (502); the bottom of the suction pipe (503) is fixedly connected to the top of the suction hood (504); and the top of the suction pipe (503) passes through the fixed bar (501) and extends to the top of the fixed bar (501).

2. The press-fit rail casting mold according to claim 1, characterized in that: The rotating mechanism (6) comprises a slide groove (601), a rotating plate (602) and a rotating block (603), wherein the slide groove (601) is arranged inside the rotating plate (602).

3. The press-fit rail casting mold according to claim 2, characterized in that: A rotating hole (8) is provided inside the rotating plate (602), and the rotating block (603) is rotatably connected inside the rotating hole (8).

4. The press-fit rail casting mold according to claim 2, characterized in that: A limit button (12) is provided on the top of the rotating plate (602), and the bottom of the limit button (12) passes through the rotating plate (602) and is connected to the internal thread of the rotating block (603).

5. The press-fit rail casting mold according to claim 1, characterized in that: The surface of the scraper frame (502) is provided with a chamfer, and the surface of the scraper frame (502) is in active contact with the inner wall of the lower die base body (2).

6. The press-fit rail casting mold according to claim 1, characterized in that: A fixing column (11) is fixedly connected to the top of the fixing bar (501), a sliding block (9) is fixedly sleeved on the surface of the fixing column (11), and the sliding block (9) is slidably connected to the inside of the sliding groove (601).

7. The press-fit rail casting mold according to claim 2, characterized in that: The top of the fixed plate (4) is fixedly connected to an electric telescopic rod (7), and the bottom of the rotating block (603) is fixedly connected to the top of the telescopic end of the electric telescopic rod (7).

8. The press-fit rail casting mold according to claim 6, characterized in that: A handle (10) is fixedly connected to the top of the fixing column (11).