Automatic repair welding table

Abstract

The utility model discloses an automatic repair welding table which comprises a device body, the device body comprises an operation table and a control panel, a first placing table and a second placing table are arranged above the operation table, a supporting frame is arranged on the outer side wall of the operation table, a first mounting groove is formed in the first placing table, a first lead screw is arranged in the first mounting groove, and a second lead screw is arranged in the second mounting groove. The first lead screw is sleeved with a first lantern ring, one end of the first lead screw is connected with a first motor, the upper end of the first lantern ring is connected with a first supporting plate, a second mounting groove is formed in the second containing table, a second lead screw is arranged in the second mounting groove, and the upper end of the second lantern ring is connected with a second supporting plate. A user can conveniently carry out multi-station feeding treatment on a repair-welded workpiece, the trouble that the user needs to place the workpiece repeatedly is avoided, the repair-welded workpiece is conveniently clamped and fixed, the situation that the repair-welded quality and effect are affected due to shaking of the workpiece is avoided, a repair-welded gun of the device can be horizontally adjusted, and the work efficiency is improved. And the welding repair gun can machine different positions of the workpiece.

Description

Technical Field

[0001] This utility model belongs to the field of repair welding technology, specifically relating to an automatic repair welding station. Background Technology

[0002] Repair welding refers to welding performed to repair defects in workpieces (including forgings, machined parts, castings, etc.). To ensure the smooth operation of the welding production process and to obtain excellent welds, continuous operation is usually adopted in product manufacturing, and a repair welding machine is required during the repair welding process.

[0003] Automatic welding repair machines are machines that can release welding energy instantaneously (on the millisecond scale) over an extremely small area (<1 mm²), allowing the filler material to be completely fused to the workpiece. The overall heat generation on the workpiece is minimal, thus avoiding the defects of traditional welding such as deformation, cracking, and discoloration. They are particularly suitable for repairing delicate workpieces and those that cannot be welded at high temperatures. In the field of repairing small defects, cold welding machines and mold repair machines are also referred to as automatic welding repair machines.

[0004] Existing automatic welding machines mostly rely on manual clamping and positioning of workpieces with complex shapes during processing. The workpiece feeding speed is slow, and different workpieces need to be positioned and clamped repeatedly. It is inconvenient to adjust the level of the device according to processing needs. Repeated clamping also affects the positioning accuracy of the parts, causing many problems for the user. Therefore, we need to upgrade and modify the existing technology. Utility Model Content

[0005] The purpose of this invention is to provide an automatic welding station to solve the problems mentioned in the background art.

[0006] To solve the above problems, the following technical solutions are provided:

[0007] Design an automatic welding station, including a device body, which includes an operating table and a control panel. The operating table has a first placement platform and a second placement platform above it, and a support frame is provided on the outer wall of the operating table. The first placement platform has a mounting groove, and a first lead screw is installed in the mounting groove. A first collar is fitted onto the first lead screw, and one end of the first lead screw is connected to a first motor. The upper end of the first collar is connected to a support plate. The second placement platform has a second mounting groove, and a second lead screw is installed in the mounting groove. A second collar is fitted onto the second lead screw, and one end of the second lead screw is connected to a second motor. The upper end of the second collar is connected to a support plate. Both support plates have mounting frames, and an electric push rod is installed in each mounting frame. The front end of the electric push rod is connected to a clamp. A placement groove is provided in the support frame, and a third lead screw is installed in the placement groove. The upper end of the third lead screw is connected to a third motor, and a third collar is fitted onto the third lead screw. The front end of the third collar is connected to a welding gun.

[0008] Furthermore, a fixing plate is fixedly installed below both the first motor and the second motor, and the fixing plate is welded and fixed to the outer wall of the operating table.

[0009] Furthermore, a sliding groove is provided in the first placement platform, and a sliding groove is provided on the second placement platform. A sliding plate is connected to the bottom of the first support plate, and a sliding plate is connected to the bottom of the second support plate. The sliding plate is slidably installed in the first sliding groove, and the sliding plate is slidably installed in the second sliding groove.

[0010] Furthermore, the mounting bracket has a guide hole, a guide rod is installed in the guide hole, and the guide rod is fixedly connected to the clamp.

[0011] Furthermore, a limiting plate is installed at the rear end of the guide rod, and the limiting plate is fixedly connected to the guide rod.

[0012] Furthermore, two sets of clamps are symmetrically arranged, and anti-slip pads are fixedly installed on the inner sidewalls of both sets of clamps.

[0013] Furthermore, the welding gun is equipped with limit clamps at both the upper and lower ends, the limit clamps are close to the outside of the support frame, and the limit clamps are movably connected to the support frame.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] 1. This utility model, by setting up a placement platform 1, a placement platform 2, an installation groove 1, an installation groove 2, a sliding groove 1, a sliding groove 2, a first lead screw, a second lead screw, a first motor, a second motor, a fixing plate, a first collar, a second collar, a support plate 1, a support plate 2, a sliding plate 1, and a sliding plate 2, enables users to perform multi-station feeding processing on the welded workpiece, improves the working efficiency of the device, and avoids the trouble of users having to repeatedly place workpieces.

[0016] 2. This utility model, by setting up a mounting frame, electric push rod, guide hole, guide rod, limiting plate, clamp and anti-slip pad, can clamp and fix the workpiece to be welded, which increases the stability of the device, ensures the safety of the workpiece during welding, and avoids the workpiece shaking, which would affect the welding quality and effect.

[0017] 3. By setting up a support frame, a placement groove, a third lead screw, a third motor, a third collar, a welding gun, and a limiting clamp, this utility model can horizontally adjust the welding gun of the device, realize the processing of different positions of the workpiece by the welding gun, and improve the processing accuracy and efficiency of the workpiece.

[0018] Specific embodiments of the present invention are disclosed in detail with reference to the following description and accompanying drawings, indicating how the principles of the present invention can be employed. It should be understood that the embodiments of the present invention are not limited in scope. Within the spirit and scope of the appended claims, the embodiments of the present invention include many changes, modifications, and equivalents. Attached Figure Description

[0019] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0020] Figure 1 This is a three-dimensional view of the overall structure of the automatic welding station according to this utility model;

[0021] Figure 2 A perspective view of the feeding structure of the automatic welding station according to this utility model;

[0022] Figure 3 An exploded view of the feeding structure of the automatic welding station according to this utility model;

[0023] Figure 4 An exploded view of the limiting structure of the automatic welding station according to this utility model;

[0024] Figure 5 This is an exploded view of the adjustment structure of the automatic welding station according to this utility model.

[0025] In the diagram: 1. Device body; 2. Operating table; 3. Placement platform one; 4. Placement platform two; 5. Mounting slot one; 6. Mounting slot two; 7. Slide groove one; 8. Slide groove two; 9. First lead screw; 10. Second lead screw; 11. First motor; 12. Second motor; 13. Fixing plate;

[0026] 14. First ring; 15. Second ring; 16. Support plate one; 17. Support plate two;

[0027] 18. Slide 1; 19. Slide 2; 20. Mounting bracket; 21. Electric push rod; 22. Guide hole; 23. Guide rod; 24. Limiting plate; 25. Clamp; 26. Anti-slip mat; 27. Support frame; 28. Control panel; 29. ​​Placement slot; 30. Third lead screw; 31. Third motor; 32. Third collar; 33. Welding gun; 34. Limiting clamp. Detailed Implementation

[0028] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0029] like Figure 1 - Figure 5 As shown, the automatic welding station provided in this embodiment includes a device body 1, which includes an operating table 2 and a control panel 28. A placement platform 3 and a placement platform 4 are provided above the operating platform 2, and a support frame 27 is provided on the outer wall of the operating platform 2. A mounting groove 5 is provided in the placement platform 3, and a first lead screw 9 is provided in the mounting groove 5. A first collar 14 is fitted onto the first lead screw 9, and one end of the first lead screw 9 is connected to a first motor 11. The upper end of the first collar 14 is connected to a support plate 16. A second mounting groove 6 is provided in the placement platform 4, and a second lead screw 1 is provided in the mounting groove 6. 0. A second collar 15 is fitted on the second lead screw 10 and one end of the second lead screw 10 is connected to the second motor 12. The upper end of the second collar 15 is connected to the second support plate 17. Both the first support plate 16 and the second support plate 17 are provided with mounting brackets 20. An electric push rod 21 is installed in the mounting bracket 20. The front end of the electric push rod 21 is connected to the clamp 25. A placement groove 29 is opened in the support frame 27. A third lead screw 30 is installed in the placement groove 29. The upper end of the third lead screw 30 is connected to the third motor 31 and a third collar 32 is fitted on the third lead screw 30. The front end of the third collar 32 is connected to the welding gun 33.

[0030] Preferably, a fixing plate 13 is fixedly installed below both the first motor 11 and the second motor 12. The fixing plate 13 is welded and fixed to the outer wall of the operating table 2. By setting the fixing plate 13, the stability of the first motor 11 and the second motor 12 is increased, ensuring their safety during operation. A sliding groove 7 is opened in the first placement platform 3, and a sliding groove 8 is opened on the second placement platform 4. A sliding plate 18 is connected below the first support plate 16, and a sliding plate 19 is connected below the second support plate 17. The sliding plate 18 is slidably installed in the first sliding groove 7, and the sliding plate 19 is slidably installed in the second sliding groove 8. By setting the sliding plate 18 and the sliding plate 19, the direction of movement of the first support plate 16 and the second support plate 17 can be guided, avoiding positional deviation during movement. A guide hole 22 is opened on the mounting frame 20, and a guide rod 23 is installed in the guide hole 22. The guide rod 23 is fixedly connected to the clamp 25. By setting the guide rod 23, the direction of movement of the electric push rod 21 can be guided.

[0031] Preferably, a limiting plate 24 is installed at the rear end of the guide rod 23. The limiting plate 24 is fixedly connected to the guide rod 23. By setting the limiting plate 24, the guide rod 23 can be limited and fixed, preventing the guide rod 23 from falling out of the guide hole 22 during movement. Two sets of clamps 25 are symmetrically arranged. Anti-slip pads 26 are fixedly installed on the inner side wall of both sets of clamps 25. By setting the anti-slip pads 26, the anti-slip performance of the clamps 25 is increased, ensuring the safety and stability of the clamps 25 during use. Limiting clamps 34 are installed at the upper and lower ends of the welding gun 33. The limiting clamps 34 are close to the outer side of the support frame 27 and are movably connected to the support frame 27. By setting the limiting clamps 34, the direction of movement of the welding gun 33 can be guided.

[0032] The working principle and process of this utility model are as follows: In use, the user first places the workpiece sequentially onto the support plate 16 of the placement platform 3 and the support plate 17 of the placement platform 4. After proper placement, the user controls the electric push rod 21 to move, pushing the clamp 25 closer to the workpiece until the anti-slip pad 26 of the clamp 25 is in close contact with the workpiece. At this point, the workpiece is clamped and limited. The user then controls the first motor 11 and the second motor 12 to operate synchronously. The first motor 11 drives the first lead screw 9 to rotate, which in turn moves the first collar 14 on the lead screw 9. The movement of the first collar 14 moves the support plate 16 and the clamped workpiece accordingly. Simultaneously, the second motor 12 drives the second lead screw 10 to rotate, which in turn moves the second collar 15 on the lead screw 10. The movement of the second collar 15 moves the support plate 17 and the clamped workpiece accordingly, until both sets of clamped parts move together. The workpiece is moved to a suitable processing position for processing. The workpiece can be clamped and fixed, increasing the stability of the device and ensuring the safety of the workpiece during welding. This prevents the workpiece from shaking and affecting the welding quality and effect. It also facilitates multi-station feeding of the workpiece by the user, improving the working efficiency of the device and avoiding the trouble of repeatedly placing the workpiece. When the horizontal distance of the workpiece needs to be adjusted during processing, the third motor 31 is controlled to run. The third motor 31 drives the third lead screw 30 to rotate. When the third lead screw 30 rotates, it drives the third collar 32 to move on the third lead screw 30. When the third collar 32 moves, it drives the welding gun 33 to move horizontally until the welding gun 33 moves to a suitable position for processing the workpiece. This allows for horizontal adjustment of the welding gun 33, enabling the welding gun 33 to process different positions of the workpiece, improving the processing accuracy and efficiency of the workpiece.

[0033] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0034] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0035] The present invention has been described above with reference to specific embodiments. However, those skilled in the art should understand that these descriptions are exemplary and not intended to limit the scope of protection of the present invention. Those skilled in the art can make various modifications and variations to the present invention based on its spirit and principles, and these modifications and variations are also within the scope of the present invention.

Claims

1. Automatic soldering station, characterized in that: The invention comprises a device body (1), wherein the device body (1) comprises an operating table (2) and a control panel (28), wherein a placing table (3) and a placing table (4) are arranged above the operating table (2), and a support frame (27) is arranged on the outer wall of the operating table (2), wherein a mounting groove (5) is provided in the placing table (3), wherein a first screw rod (9) is arranged in the mounting groove (5), wherein a first sleeve ring (14) is sleeved on the first screw rod (9), and one end of the first screw rod (9) is connected to a first motor (11), and the upper end of the first sleeve ring (14) is connected to a support plate (16), wherein a mounting groove (6) is provided in the placing table (4), wherein a second screw rod (10) is arranged in the mounting groove (6), and wherein the second screw rod ( A second ring (15) is sleeved on the support plate (10) and one end of the second screw rod (10) is connected to the second motor (12), the upper end of the second ring (15) is connected to the support plate (17), the support plate (16) and the support plate (17) are both provided with a mounting frame (20), an electric push rod (21) is installed in the mounting frame (20), the front end of the electric push rod (21) is connected to the clamp (25), a placement groove (29) is provided in the support frame (27), a third screw rod (30) is installed in the placement groove (29), the upper end of the third screw rod (30) is connected to the third motor (31) and a third ring (32) is sleeved on the third screw rod (30), and the front end of the third ring (32) is connected to the welding gun (33).

2. The automatic soldering station according to claim 1, characterized in that: A fixing plate (13) is fixedly installed below each of the first motor (11) and the second motor (12), and the fixing plate (13) is fixed to the outer side wall of the operating table (2) by welding.

3. The automatic repair welding station according to claim 1, characterized in that: The placing platform one (3) is provided with a slide groove one (7), the placing platform two (4) is provided with a slide groove two (8), the supporting plate one (16) is connected with a slide plate one (18) below, the supporting plate two (17) is connected with a slide plate two (19) below, the slide plate one (18) is slidably installed in the slide groove one (7), and the slide plate two (19) is slidably installed in the slide groove two (8).

4. The automatic welding station according to claim 1, characterized in that: The mounting frame (20) is provided with a guide hole (22), a guide rod (23) is installed in the guide hole (22), and the guide rod (23) is fixedly connected to the clamp (25).

5. The automatic soldering station according to claim 4, characterized in that: A limiting plate (24) is installed at the rear end of the guide rod (23), and the limiting plate (24) is fixedly connected to the guide rod (23).

6. The automatic soldering station according to claim 1, characterized in that: The clamps (25) are symmetrically arranged in two groups, and anti-slip pads (26) are fixedly installed on the inner side walls of the two groups of clamps (25).

7. The automatic repair welding station according to claim 1, characterized in that: Limiting clamps (34) are installed at the upper and lower ends of the welding gun (33), the limiting clamps (34) are close to the outer side of the support frame (27), and the limiting clamps (34) are movably connected to the support frame (27).

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