Polishing device for profile machining
By designing a grinding device including platform, track, cylinder and motor, the existing aluminum profile grinding process problems are solved, and synchronous grinding of all four sides of the aluminum profile is achieved, and grinding efficiency and discharge speed are improved.
Patent Information
- Application Number
- CN202421154636.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-24
AI Technical Summary
The existing aluminum profile grinding process mainly relies on manual operations, resulting in high labor intensity, low efficiency and unevenness. The automatic grinder can only polish it side by side, and the efficiency and speed still need to be improved.
A grinding device for profile processing is designed, including platform, track, aluminum profile, first and second cylinders, motors, grinding rollers and guide rollers. The synchronous grinding of aluminum profiles is achieved through the track and notch structure, and the motor speed reduction unit is used. Combined with floating plates, the automatic linear movement and polishing of aluminum profiles is realized.
The synchronous grinding of four surfaces of aluminum profiles is achieved, which improves grinding efficiency and discharge speed and reduces manufacturing costs.
Smart Images

Figure CN222289714U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum profile grinding, in particular to a grinding device for profile processing. Background Art
[0002] During the processing and manufacturing of aluminum profiles, deburring, grinding, polishing and other processing procedures are required. The existing grinding processing procedures are mostly performed manually, and manual hand-held grinders are used for grinding. This grinding method is labor-intensive and inefficient, and it is easy to make the surface of parts uneven, and the degree and depth of grinding are difficult to control. The control of grinding often relies on the work experience of the operator, which increases the instability of grinding. Due to the instability of grinding, the grinding wheel of the grinder is often easily damaged, increasing the manufacturing cost.
[0003] There are also some automatic grinders in the existing market, which solve the problem of low efficiency of manual grinding, but they can only grind one surface at a time, that is, first grind the upper surface and then manually turn it over and grind the other surface. The grinding efficiency and grinding speed still need to be further improved. Utility Model Content
[0004] The purpose of the present invention is to solve at least one of the above technical deficiencies.
[0005] Therefore, one purpose of the present invention is to provide a grinding device for profile processing to solve the problems mentioned in the background technology and overcome the deficiencies in the prior art.
[0006] In order to achieve the above-mentioned purpose, an embodiment of the utility model provides a profile processing grinding device, comprising a platform, a track, and an aluminum profile, wherein the top of the platform is fixedly connected to the track, the inner side of the track is movably connected to the aluminum profile, the aluminum profile is movably connected to the surface of the platform, a plurality of notches are opened on the platform, and a first cylinder is arranged below the platform;
[0007] The output end of the first cylinder is fixedly connected to a floating plate, the top of the floating plate is fixedly connected to two first motors, the output ends of the two first motors are fixedly connected to first grinding rollers, and the first motors are vertically arranged;
[0008] Two groups of motor reducer units are fixedly connected to the top of the platform, and guide rollers are fixedly connected to the output ends of the motor reducer units, and the guide rollers are movably connected to the top surface of the aluminum profile;
[0009] The first grinding roller is arranged vertically, and the first grinding roller is movably connected to both sides of the aluminum profile. A second cylinder is fixedly connected to the top of the platform, and a floating plate is fixedly connected to the end of the output end of the second cylinder. Two second motors are fixedly connected to one side of the floating plate, and a second grinding roller is fixedly connected to the output end of the second motor. The second grinding roller is movably connected to the top and bottom surfaces of the aluminum profile. The second grinding roller is arranged horizontally, and the second grinding roller is located on the inner side of a notch.
[0010] Preferably, any of the above schemes has two rollers movably connected to the middle of the platform and the two rollers are movably connected to the top and bottom surfaces of the aluminum profile respectively, and the aluminum profile is suspended in the notch.
[0011] Adopting the above technical solution: this device is specially used for surface grinding of conventional aluminum profiles, and the conventional aluminum profiles referred to here are U-shaped aluminum profiles.
[0012] Preferably, in any of the above schemes, the first cylinder is arranged vertically and has two output ends.
[0013] Preferably, any of the above schemes is that the floating plate at the end of the output end of the first cylinder can move up and down, and the first grinding roller is located on both sides of the aluminum profile.
[0014] The above technical solution is adopted: the device is divided into four parts. The first part is a platform, a track, and a roller structure, which is a positioning structure for the aluminum profile and can make the aluminum profile move linearly; the second part is a motor reducer unit and a guide roller structure, which can drive the aluminum profile to move linearly automatically; the third part is a first cylinder, a floating plate, a first motor, and a first grinding roller, which are the grinding structures on both sides of the aluminum profile; the fourth part is a second cylinder, a floating plate, a second motor, and a second grinding roller structure, which are the grinding structures for the top and bottom surfaces of the aluminum profile.
[0015] Preferably, according to any of the above schemes, the first grinding roller is located inside a notch, and the motor reducer unit is located at both ends of the top surface of the platform.
[0016] The above technical scheme is adopted: the core structure of the device is: track, notch, first cylinder, floating plate, first motor, first grinding roller, second cylinder, floating plate, second motor, second grinding roller, motor reducer unit, guide roller. The core advantage of the device is: after the aluminum profile is placed straight into the track, the guide roller at the output end of the motor reducer unit drives the aluminum profile to move straight along the track. When passing between the first grinding rollers, the first grinding roller rotates at high speed, and the floating plate rises and falls under the drive of the first cylinder. The first grinding roller grinds both sides of the aluminum profile. At the same time, when the aluminum profile passes between the second guide rollers, the second grinding roller rotates at high speed, and the second grinding roller moves back and forth under the drive of the second cylinder. The second grinding roller grinds the bottom and top surfaces of the aluminum profile. The aluminum profile that has been polished is output later. Therefore, the device can synchronously grind the top, bottom and both sides of the aluminum profile, which is comprehensive synchronous grinding, that is, the four surfaces of the aluminum profile can be synchronously polished on the device, with high grinding efficiency and fast discharge speed.
[0017] Preferably, any of the above schemes is that the guide roller is made of rubber and the second cylinder is arranged transversely.
[0018] Compared with the prior art, the advantages and beneficial effects of the utility model are:
[0019] The grinding device for processing profiles is configured by the coordination of a track, a notch, a first cylinder, a floating plate, a first motor, a first grinding roller, a second cylinder, a floating plate, a second motor, a second grinding roller, a motor reduction unit, and a guide roller. After the aluminum profile is placed straightly in the track, the guide roller at the output end of the motor reduction unit drives the aluminum profile to move straightly along the track. When passing between the first grinding rollers, the first grinding roller rotates at a high speed, and the floating plate rises and falls under the drive of the first cylinder. The first grinding roller grinds both sides of the aluminum profile. At the same time, when the aluminum profile passes between the second guide rollers, the second grinding roller rotates at a high speed, and the second grinding roller moves back and forth under the drive of the second cylinder. The second grinding roller grinds the bottom surface and the top surface of the aluminum profile. The aluminum profile that has been polished is subsequently output, so that the device can synchronously grind the top surface, the bottom surface and both sides of the aluminum profile, which is comprehensive synchronous grinding, that is, the four surfaces of the aluminum profile can be synchronously polished on the device, with high grinding efficiency and fast discharge speed.
[0020] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0022] Figure 1It is a structural schematic diagram of the utility model from the first perspective;
[0023] Figure 2 It is a structural schematic diagram of the utility model from a second viewing angle;
[0024] Figure 3 It is a structural schematic diagram of the utility model from a third viewing angle;
[0025] Figure 4 It is a front view structural schematic diagram of the utility model.
[0026] In the figure: 1-platform, 2-track, 3-aluminum profile, 4-notch, 5-first cylinder, 6-floating plate, 7-first motor, 8-first grinding roller, 9-motor reducer unit, 10-guide roller, 11-second cylinder, 12-second motor, 13-second grinding roller, 14-supporting roller. DETAILED DESCRIPTION
[0027] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0028] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] like Figure 1-4 As shown, the grinding device for profile processing includes a platform 1, a track 2, and an aluminum profile 3. The top of the platform 1 is fixedly connected to the track 2, the inner side of the track 2 is movably connected to the aluminum profile 3, the aluminum profile 3 is movably connected to the surface of the platform 1, a plurality of notches 4 are opened on the platform 1, and a first cylinder 5 is arranged below the platform 1;
[0030] The output end of the first cylinder 5 is fixedly connected to a floating plate 6, the top of the floating plate 6 is fixedly connected to two first motors 7, the output ends of the two first motors 7 are fixedly connected to first grinding rollers 8, and the first motors 7 are arranged vertically;
[0031] Two groups of motor reducer units 9 are fixedly connected to the top of the platform 1, and the output end of the motor reducer unit 9 is fixedly connected to a guide roller 10, and the guide roller 10 is movably connected to the top surface of the aluminum profile 3;
[0032] The first grinding roller 8 is arranged vertically, the first grinding roller 8 is arranged vertically, the first grinding roller 8 is movably connected to both sides of the aluminum profile 3, the top of the platform 1 is fixedly connected to the second cylinder 11, the end of the output end of the second cylinder 11 is fixedly connected to the floating plate 6, one side of the floating plate 6 is fixedly connected to two second motors 12, the output end of the second motor 12 is fixedly connected to the second grinding roller 13, the second grinding roller 13 is movably connected to the top and bottom surfaces of the aluminum profile 3, the second grinding roller 13 is arranged horizontally, and the second grinding roller 13 is located on the inner side of a notch 4.
[0033] Embodiment 1: Two rollers 14 are movably connected in the middle of the platform 1 and are movably connected with the top and bottom surfaces of the aluminum profile 3 respectively, and the aluminum profile 3 is suspended at the notch 4. This device is specially used for surface grinding of conventional aluminum profiles, and the conventional aluminum profile referred to here is a U-shaped aluminum profile. The first cylinder 5 is arranged vertically, and the first cylinder 5 has two output ends.
[0034] Embodiment 2: The floating plate 6 at the output end of the first cylinder 5 can move up and down, and the first grinding roller 8 is located on both sides of the aluminum profile 3. This device is divided into four parts. The first part is the platform 1, track 2, and roller 4 structure, which is the positioning structure of the aluminum profile 3 and can make the aluminum profile 3 move linearly; the second part is the motor reducer unit 9 and guide roller 10 structure, which can drive the aluminum profile 3 to move linearly automatically; the third part is the first cylinder 5, floating plate 6, first motor 7, and first grinding roller 8, which are the grinding structures on both sides of the aluminum profile 3; the fourth part is the second cylinder 11, floating plate 6, second motor 12, and second grinding roller 13 structure, which is the grinding structure of the top and bottom surfaces of the aluminum profile 3.
[0035] Embodiment 3: The first grinding roller 8 is located inside a notch 4, and the motor reducer unit 9 is located at both ends of the top surface of the platform 1. The guide roller 10 is made of rubber, and the second cylinder 11 is arranged horizontally.
[0036] The working principle of the utility model is as follows:
[0037] After the aluminum profile 3 is placed straightly into the track 2, the guide roller 10 at the output end of the motor reducer unit 9 drives the aluminum profile 3 to move straightly along the track 2. When passing between the first grinding rollers 8, the first grinding roller 8 rotates at high speed, and the floating plate 6 rises and falls under the drive of the first cylinder 5. The first grinding roller 8 grinds both sides of the aluminum profile 3. At the same time, when the aluminum profile 3 passes between the second guide rollers 13, the second grinding roller 13 rotates at high speed. The second grinding roller 13 moves back and forth under the drive of the second cylinder 11. The second grinding roller 13 grinds the bottom and top surfaces of the aluminum profile 3. The aluminum profile 3 that has been polished is output subsequently, so that the device can synchronously grind the top surface, bottom surface and both sides of the aluminum profile 3, which is comprehensive synchronous grinding, that is, the four surfaces of the aluminum profile 3 can be synchronously polished on the device.
[0038] Compared with the prior art, the present invention has the following beneficial effects:
[0039] The grinding device for processing profiles is provided with a track 2, a notch 4, a first cylinder 5, a floating plate 6, a first motor 7, a first grinding roller 8, a second cylinder 11, a floating plate 6, a second motor 12, a second grinding roller 13, a motor reducer unit 9, and a guide roller 10. After the aluminum profile 3 is placed straightly in the track 2, the guide roller 10 at the output end of the motor reducer unit 9 drives the aluminum profile 3 to move straightly along the track 2. When passing between the first grinding rollers 8, the first grinding roller 8 rotates at a high speed, and the floating plate 6 is lifted and lowered under the drive of the first cylinder 5. The first grinding roller 8 grinds both sides of the aluminum profile 3. At the same time, when the aluminum profile 3 passes between the second guide rollers 13, the second grinding roller 13 rotates at high speed. The second grinding roller 13 moves back and forth under the drive of the second cylinder 11. The second grinding roller 13 grinds the bottom and top surfaces of the aluminum profile 3. The aluminum profile 3 that has been grinded is subsequently output. Therefore, the device can synchronously grind the top, bottom and both sides of the aluminum profile 3, which is a comprehensive synchronous grinding, that is, the four surfaces of the aluminum profile 3 can be synchronously polished on the device, with high grinding efficiency and fast discharge speed.
Claims
1. A profile processing grinding device, comprising a platform (1), a track (2), and an aluminum profile (3), wherein the top of the platform (1) is fixedly connected to the track (2), the inner side of the track (2) is movably connected to the aluminum profile (3), and the aluminum profile (3) is movably connected to the surface of the platform (1), characterized in that: The platform (1) is provided with a plurality of notches (4), and a first cylinder (5) is provided below the platform (1); The output end of the first cylinder (5) is fixedly connected to a floating plate (6), the top of the floating plate (6) is fixedly connected to two first motors (7), the output ends of the two first motors (7) are fixedly connected to first grinding rollers (8), and the first motors (7) are arranged vertically; The top of the platform (1) is fixedly connected to two groups of motor reducer units (9), the output end of the motor reducer unit (9) is fixedly connected to a guide roller (10), and the guide roller (10) is movably connected to the top surface of the aluminum profile (3); The first grinding roller (8) is arranged vertically, and is movably connected to both sides of the aluminum profile (3). The top of the platform (1) is fixedly connected to a second cylinder (11), and the end of the output end of the second cylinder (11) is fixedly connected to a floating plate (6). One side of the floating plate (6) is fixedly connected to two second motors (12), and the output end of the second motor (12) is fixedly connected to a second grinding roller (13). The second grinding roller (13) is movably connected to the top and bottom surfaces of the aluminum profile (3). The second grinding roller (13) is arranged horizontally, and is located inside a notch (4).
2. A profile processing grinding device as claimed in claim 1, characterized in that: Two rollers (14) are movably connected in the middle of the platform (1), and the two rollers (14) are movably connected to the top surface and the bottom surface of the aluminum profile (3) respectively, and the aluminum profile (3) is suspended in the notch (4).
3. A profile processing grinding device as claimed in claim 2, characterized in that: The first cylinder (5) is arranged vertically, and the first cylinder (5) has two output ends.
4. A profile processing grinding device as claimed in claim 3, characterized in that: The floating plate (6) at the output end of the first cylinder (5) can move up and down, and the first grinding roller (8) is located on both sides of the aluminum profile (3).
5. A profile processing grinding device as claimed in claim 4, characterized in that: The first grinding roller (8) is located inside a notch (4), and the motor reducer unit (9) is located at both ends of the top surface of the platform (1).
6. A profile processing grinding device as claimed in claim 5, characterized in that: The guide roller (10) is made of rubber, and the second cylinder (11) is arranged transversely.
Citation Information
Cited By
Aluminum profile surface treatment device and method
CN120055977A