Edge removing device for Christmas ornament production

By using the edge removal device of rotary feeding assembly and telescopic edge cutting assembly during the Christmas ball manufacturing process, the problems of edge irregularity and manual operation safety risks are solved, and automated edge removal is achieved, and production efficiency and product quality are improved.

CN222290307UActive Publication Date: 2025-01-03JINGZHI CRAFTS TOYS CO LTD QUANZHOU
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Patent Information

Application Number
CN202421185478.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-01-03
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

During the existing Christmas ball manufacturing process, due to the inaccurate mold and process, the edges are irregular, and manual edge removal operations are difficult to ensure uniformity and consistency, which affects the aesthetics of the product and poses safety risks.

Method used

A edging device including a rotary feeding assembly and a telescopic edge cutting assembly is designed to realize the circumferential rotation of the Christmas ball by rotating the feeding assembly. The telescopic edge cutting assembly automatically cuts the edge to ensure uniformity and consistency of the edges.

Benefits of technology

The automatic side-removal operation of Christmas balls is realized, which improves production efficiency and product quality stability, and avoids safety hazards in manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an edge removing device for Christmas ornament production, the edge removing device comprises a workbench, a rotary material placing assembly and a telescopic edge cutting assembly are arranged on the workbench, the rotary material placing assembly comprises a rotating unit and a material placing seat, the rotating unit is provided with a rotating disc, the material placing seat is arranged on the rotating disc, and Christmas ball ornaments needing to be processed are placed on the material placing seat; the telescopic edge cutting assembly comprises a first push rod component, a mounting plate and a cutter component, the first push rod component is vertically arranged on one side of the rotary material placing assembly, one side of the mounting plate is connected with the cutter component, and the other side of the mounting plate is connected with the first push rod component; the first push rod component drives the cutter component to abut against the peripheral face of the Christmas ball ornament, when the Christmas ball ornament rotates, the cutter component removes the edge of the Christmas ball ornament along the peripheral face of the Christmas ball ornament, and compared with a traditional manual edge removing mode, the production efficiency is improved, and meanwhile the stability of the product quality can be guaranteed.
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Description

Technical Field

[0001] The present invention relates to the technical field of Christmas ornament production equipment, and in particular to a de-edging device for producing Christmas ornaments. Background Art

[0002] In the manufacturing process of Christmas balls, if the mold or manufacturing process used is not precise enough, irregularities will appear on the edges. The irregular edges may make the Christmas balls look not delicate and perfect enough, affecting their overall aesthetics. Therefore, the Christmas balls need to be de-edged. However, most existing manufacturers use manual de-edging operations, in which operators use handheld blades to cut off the edges of the Christmas balls. However, the manual de-edging process makes it difficult to maintain the uniformity and consistency of the edges of each Christmas ball, which may result in uneven product quality and certain safety risks. Utility Model Content

[0003] The purpose of the utility model is to solve the above-mentioned problem and provide a de-edging device for producing Christmas ornaments.

[0004] The technical solution of the present disclosure is achieved as follows:

[0005] The present invention provides a trimming device for producing Christmas ornaments, comprising a workbench, on which a rotating material placing component and a telescopic trimming component are arranged;

[0006] The rotating material placement assembly includes a rotating unit and a material placement seat. The rotating unit has a turntable capable of performing circular rotation. The rotating unit and the turntable are respectively located at the upper and lower ends of the workbench. The material placement seat is arranged on the turntable, and the material placement seat has a containing cavity.

[0007] The telescopic trimming assembly includes a first push rod component, a mounting plate and a cutter component, wherein the first push rod is located at one side of the rotating material placement assembly, the first push rod component and the material placement seat are perpendicular to each other on the same horizontal plane, the mounting plate is arranged at the telescopic end of the first push rod component, and the cutter component is arranged at the side of the mounting plate away from the first push rod component;

[0008] According to the cooperation between the first push rod component and the mounting plate, the cutter component is moved closer to or farther away from the material placement seat.

[0009] In one embodiment, a limit assembly is further provided on the workbench, the limit assembly comprising a second push rod component, a support plate and a bearing seat, the second push rod component is located at the bottom of the workbench, the support plate is located on the table top of the workbench, and the telescopic end of the second push rod component passes through the workbench and is connected to the support plate;

[0010] A bearing seat is arranged at a position of the support plate corresponding to the material placement seat, and the bearing seat has an opening penetrating the support plate, so that the material placement seat is located in the opening;

[0011] According to the cooperation between the second push rod component and the support plate, the bearing seat is moved close to or away from the table surface of the workbench.

[0012] In one embodiment, the workbench is further provided with a fixing assembly, which includes a bracket, a third push rod component, a placement plate and a fixing seat;

[0013] The bracket is arranged on the workbench, the support plate is located in the bracket, the third push rod component is arranged at the top end of the bracket, a moving area is formed between the inner side of the bracket and the support plate, the placement plate is located in the moving area, and the telescopic end of the third push rod component passes through the bracket and is connected to the placement plate;

[0014] The fixing seat is arranged on the placement plate and faces the bearing seat, the fixing seat and the bearing seat are located on the same horizontal center line, and the fixing seat has a groove;

[0015] According to the cooperation between the third push rod component and the placement plate, the fixing seat is moved closer to or away from the bearing seat.

[0016] In one embodiment, an elastic support component is provided in the opening, the elastic support component is composed of an elastic member and a support baffle, one end of the elastic member is connected to the inner wall of the opening, and the other end is connected to the support baffle;

[0017] A plurality of elastic supporting components are provided and are evenly distributed along the circumferential direction of the opening.

[0018] In one embodiment, a plurality of notches evenly distributed along the circumference of the fixing seat are arranged on the outer circumference of the fixing seat, and a rotation adjustment component is arranged in the notch, and the rotation adjustment component includes a support rod and a rotation plate;

[0019] The support rod is transversely arranged in the slot, and the rotating plate is rotatably arranged on the support rod, so that the rotating plate has a rotational freedom with the support rod as the center of the circle.

[0020] In one embodiment, two groups of rotary material placing components are provided, and the two groups of rotary material placing components are spaced apart and distributed on both sides of the workbench.

[0021] In one embodiment, the limiting assembly further includes guide rods, and the guide rods are provided in two groups;

[0022] One end of the guide rod is connected to the bottom of the support plate, and the other end passes through the workbench and extends to the bottom of the workbench.

[0023] In one embodiment, the number of the cutter components is consistent with the number of the rotating feed assemblies.

[0024] The advantages or beneficial effects of the above technical solution include at least:

[0025] The present invention discloses a de-edging device for producing Christmas ornaments. A vertically distributed rotating material placing assembly and a telescopic trimming assembly are arranged on a workbench. A Christmas ball to be processed is placed on a placing seat in the rotating material placing assembly, and the placing seat is arranged on a rotating unit, so that the Christmas ball can realize circular rotation under the cooperation of the placing seat and the rotating unit. One side of a mounting plate of the telescopic trimming assembly is connected to a cutter component, and the other side is connected to a first push rod component. The mounting plate is driven by the first push rod component to move so that the tip surface of the cutter component is abutted against the outer peripheral surface of the Christmas ball. When the Christmas ball rotates and the cutter component remains stationary, the cutter component removes the raised edge of the Christmas ball. The cooperation of the rotating material placing assembly and the telescopic trimming assembly realizes the automatic de-edging operation of the Christmas ornaments, which not only improves the production efficiency but also ensures the stability of product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The accompanying drawings illustrate exemplary embodiments of the present disclosure and together with the description serve to explain the principles of the present disclosure. These drawings are included to provide a further understanding of the present disclosure and are incorporated in and constitute a part of this specification.

[0027] Figure 1 A schematic structural diagram of a cutting perspective of the edge removal device of an embodiment of the present disclosure is presented;

[0028] Figure 2 A structural schematic diagram of a local perspective of the edge removal device of an embodiment of the present disclosure is presented;

[0029] Figure 3 A structural schematic diagram of another local perspective of the edge removal device of the embodiment of the present disclosure is presented;

[0030] Figure 4 A structural schematic diagram of a de-edging device from one viewing angle according to an embodiment of the present disclosure is presented;

[0031] Figure 5 The present disclosure embodiment is presented Figure 1 The enlarged schematic diagram at A in the middle;

[0032] Figure 6 The present disclosure embodiment is presented Figure 4 The enlarged schematic diagram of point B in the middle;

[0033] Reference numerals: 1. workbench;

[0034] 2. Rotating material placement assembly; 21. Rotating unit; 211. Turntable; 22. Material placement seat; 221. Accommodating chamber;

[0035] 3. Telescopic trimming assembly; 31. First push rod component; 32. Mounting plate; 33. Cutter component; 331. Shaft rod; 332. Bushing; 333. Blade portion;

[0036] 4. Limiting assembly; 41. Second push rod component; 42. Support plate; 43. Bearing seat; 431. Opening; 44. Guide rod;

[0037] 5. fixing assembly; 51. bracket; 52. third push rod component; 53. placement plate; 54. fixing seat; 541. groove; 542. notch;

[0038] 6. elastic supporting member; 61. elastic member; 62. supporting baffle;

[0039] 7. Rotating adjustment component; 71. Support rod; 72. Rotating plate. DETAILED DESCRIPTION

[0040] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as being limited to the embodiments described herein, which are instead provided for a more thorough and complete understanding of the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not intended to limit the scope of protection of the present disclosure.

[0041] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in the present disclosure may be combined with each other. The present disclosure will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0042] It should be understood that the term "including" and its variations used in this document are open inclusions, that is, "including but not limited to". The term "based on" means "based at least in part on". The term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one other embodiment"; the term "some embodiments" means "at least some embodiments". Relevant definitions of other terms will be given in the description below. It should be noted that the concepts of "first", "second", etc. mentioned in this disclosure are only used to distinguish different devices, modules or units, and are not used to limit the order or interdependence of the functions performed by these devices, modules or units.

[0043] It should be noted that the modifications of "one" and "several" mentioned in the present disclosure are illustrative rather than restrictive, and those skilled in the art should understand that unless otherwise clearly indicated in the context, they should be understood as "one or more".

[0044] The names of the messages or information exchanged between multiple devices in the embodiments of the present disclosure are only used for illustrative purposes and are not used to limit the scope of these messages or information.

[0045] Reference Figure 1-Figure 5A de-edging device for producing Christmas ornaments comprises a workbench 1, on which a rotating material placing component 2 and a telescopic trimming component 3 are arranged, wherein the rotating material placing component 2 is used to place Christmas balls to be processed, and the telescopic trimming component 3 is used to perform a de-edging operation on the edges of the Christmas balls, and the rotating material placing component 2 is provided with two groups, and the two groups of rotating material placing components 2 are spaced apart and distributed on both sides of the workbench 1;

[0046] The rotating material placement assembly 2 includes a rotating unit 21 and a material placement seat 22. The rotating unit 21 has a turntable 211 capable of performing circular rotation. The rotating unit 21 and the turntable 211 are respectively located at the upper and lower ends of the workbench 1. The rotating unit 21 is an electric turntable in the prior art. The turntable 211 is driven by a motor to rotate. The material placement seat 22 is arranged on the turntable 211. The material placement seat 22 has a receiving cavity 221. When the Christmas ball is installed on the material placement seat 22, part of the Christmas ball is located in the receiving cavity 221.

[0047] The telescopic trimming assembly 3 includes a first push rod component 31, a mounting plate 32 and a cutter component 33. The first push rod component 31 is located at one side of the rotating material loading assembly 2. The first push rod component 31 and the material loading seat 22 are perpendicular to each other on the same horizontal plane. The mounting plate 32 is arranged at the telescopic end of the first push rod component 31. The cutter component 33 is arranged at a side of the mounting plate 32 away from the first push rod component 31. The tip of the cutter component 33 faces the material loading seat 22. The number of the cutter components 33 is consistent with that of the rotating material loading assembly 2.

[0048] According to the cooperation between the first push rod component 31 and the mounting plate 32 , the cutter component 33 is moved close to or away from the material placing seat 22 . The first push rod component 31 is a pneumatic push rod in the prior art.

[0049] Based on the above structure, the Christmas ball to be processed is placed in the accommodating cavity 221 of the material placement seat 22. Since the accommodating cavity 221 is a hemispherical structure, only part of the Christmas ball is located in the accommodating cavity 221, and the edge parts of the two hemispheres of the Christmas ball are located outside the accommodating cavity 221. Then, the first push rod component 31 pushes the mounting plate 32 to move in the horizontal direction, so that the tip surface of the cutter component 33 is against the outer edge surface of the Christmas ball. Since the material placement seat 22 is installed on the turntable 211, when When the rotating unit 21 drives the turntable 211 to rotate, the material placement seat 22 will rotate in a circular direction with the rotation of the turntable 211. When the material placement seat 22 drives the Christmas ball to rotate and the cutter component 33 remains in place, the cutter head of the cutter component 33 can remove the edges of the Christmas ball, thereby avoiding the need for the operator to hold the Christmas ball to remove the edges in the traditional way, realizing automatic edge removal of the Christmas ball, solving the potential safety hazards of manual edge removal, and improving production efficiency.

[0050] In one embodiment, referring to Figure 1-Figure 4 A limit assembly 4 is also provided on the workbench 1. The limit assembly 4 is used to support the Christmas ball placed on the material placement seat 22. The limit assembly 4 includes a second push rod component 41, a support plate 42, a bearing seat 43 and a guide rod 44. The second push rod component 41 is located at the bottom of the workbench 1, and the support plate 42 is located on the table surface of the workbench 1. The telescopic end of the second push rod component 41 passes through the workbench 1 and is connected to the support plate 42. Two groups of guide rods 44 are provided. One end of the guide rod 44 is connected to the bottom of the support plate 42, and the other end passes through the workbench 1 and extends to the bottom of the workbench 1. The setting of the guide rod 44 plays a guiding role to prevent the support plate 42 from shaking when moving;

[0051] A bearing seat 43 is provided at a position of the support plate 42 corresponding to the material placement seat 22. The bearing seat 43 has an opening 431 that penetrates the support plate 42, so that the material placement seat 22 is located in the opening 431. According to the cooperation between the second push rod component 41 and the support plate 42, the bearing seat 43 is moved close to or away from the table surface of the workbench 1. The second push rod component 41 adopts a pneumatic push rod in the prior art.

[0052] Based on the above structure, when the Christmas ball is located in the placing seat 22, it is also located in the opening 431 of the supporting seat 43. When processing is required, the second push rod component 41 controls the support plate 42 to change its position, so that the supporting seat 43 moves to a position below the edge of the Christmas ball. The setting of the supporting seat 43 can prevent the Christmas ball from shaking and falling during rotation, thereby enhancing the stability during processing.

[0053] In one embodiment, referring to Figure 1-Figure 5 The workbench 1 is also provided with a fixing assembly 5, which includes a bracket 51, a third push rod component 52, a placement plate 53 and a fixing seat 54;

[0054] The bracket 51 is arranged on the workbench 1, the support plate 42 is located in the bracket 51, the third push rod component 52 is arranged at the top of the bracket 51, and the third push rod component 52 also adopts the pneumatic push rod in the prior art. A moving area is formed between the inner side of the bracket 51 and the support plate 42, the placement plate 53 is located in the moving area, and the telescopic end of the third push rod component 52 passes through the bracket 51 and is connected to the placement plate 53;

[0055] The fixing seat 54 is arranged on the placement plate 53 and faces the supporting seat 43. The fixing seat 54 and the supporting seat 43 are located on the same horizontal center line. The fixing seat 54 has a groove 541. According to the cooperation between the third push rod component 52 and the placement plate 53, the fixing seat 54 is moved close to or away from the supporting seat 43. In order to further improve the stability of the Christmas ball during processing, the Christmas ball is fixed from the top by the fixing seat 54 and the supporting seat 43 limits the Christmas ball from the periphery. The stability of the Christmas ball processing is ensured to avoid the deviation of the processing accuracy due to the shaking of the Christmas ball during processing. By setting the fixing seat 54 on the placement plate 53 connected to the third push rod component 52, the position of the fixing seat 54 can be adjusted according to the height of the Christmas ball, thereby enhancing the flexibility of use of the fixing component 5.

[0056] In one embodiment, referring to Figure 1 , Figure 2 and Figure 5 An elastic support component 6 is arranged in the opening 431. The elastic support component 6 consists of an elastic member 61 and a support baffle 62. The elastic member 61 adopts any one of the telescopic spring, pressure spring and torsion spring in the prior art. One end of the elastic member 61 is connected to the inner wall of the opening 431, and the other end is connected to the support baffle 62. There are several elastic support components 6 and they are evenly distributed along the circumferential direction of the opening 431. When the Christmas ball is located in the opening 431, the outer circumferential surface of the Christmas ball is against the end surface of the support baffle 62. Since there are several elastic support components 6, the Christmas ball can be fixed from various angles. In addition, the support baffle 62 can be adjusted in position according to the size of the Christmas ball with the cooperation of the elastic member 61, so that it is suitable for Christmas balls of different sizes.

[0057] In one embodiment, referring to Figure 1 , Figure 4 and Figure 6 , a plurality of notches 542 evenly distributed along the circumferential direction of the fixed seat 54 are provided on the outer periphery of the fixed seat 54, and a rotation adjustment component 7 is provided in the notch 542, and the rotation adjustment component 7 includes a support rod 71 and a rotating plate 72, the support rod 71 is transversely arranged in the notch 542, and the rotating plate 72 is rotatably arranged on the support rod 71. Since there is a certain friction between the support rod 71 and the rotating plate 72, it is necessary to overcome a certain friction when the rotating plate 72 rotates, so that the rotating plate 72 has a rotational freedom with the support rod 71 as the center of the circle. When the Christmas ball is abutted from the top, the outer peripheral surface of the Christmas ball abuts against the inner wall of the rotating plate 72, and the rotating plate 72 is rotated to the support rod 71, so that the rotating plate 72 can adjust its own angle according to the size of the Christmas ball, thereby improving the flexibility of use.

[0058] In one embodiment, referring to Figure 1 , Figure 2 and Figure 5 The cutter component 33 is composed of a shaft 331, a sleeve 332 and a blade portion 333;

[0059] The shaft 331 is arranged on the mounting plate 32, the sleeve 332 is rotatably arranged on the shaft 331, and the blade portion 333 is arranged on the side of the sleeve 332 away from the shaft 331, so that the blade portion 333 has a rotational freedom with the shaft 331 as the center. Since the positions of irregular edges caused by different molds may be different, the blade portion 333 is arranged on the sleeve 332, and the sleeve 332 can be rotated on the shaft 331, thereby changing the angle of the blade portion 333, so that the cutting knife component 33 can perform edge removal operations on raised edges at different positions.

[0060] In the description of the present disclosure, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present disclosure.

[0061] Those skilled in the art should understand that the above embodiments are only for the purpose of clearly illustrating the present disclosure, and are not intended to limit the scope of the present disclosure. For those skilled in the art, other changes or modifications may be made based on the above disclosure, and these changes or modifications are still within the scope of the present disclosure.

Claims

1. A trimming device for Christmas ornaments production, characterized in that: It comprises a workbench, on which a rotating material placing component and a telescopic trimming component are arranged; The rotating material placement assembly includes a rotating unit and a material placement seat, wherein the rotating unit has a rotating disk capable of performing circular rotation, the rotating unit and the rotating disk are respectively located at the upper and lower ends of the workbench, the material placement seat is arranged on the rotating disk, and the material placement seat has a containing cavity; The telescopic trimming assembly comprises a first push rod component, a mounting plate and a cutter component, wherein the first push rod component is located at one side of the rotating material placing assembly, the first push rod component and the material placing seat are perpendicular to each other on the same horizontal plane, the mounting plate is arranged at the telescopic end of the first push rod component, and the cutter component is arranged at a side of the mounting plate away from the first push rod component; According to the cooperation between the first push rod component and the mounting plate, the cutter component is moved closer to or farther away from the material placement seat.

2. The edge removal device for producing Christmas ornaments according to claim 1, characterized in that: The workbench is also provided with a limit assembly, which includes a second push rod component, a support plate and a bearing seat, the second push rod component is located at the bottom of the workbench, the support plate is located on the table surface of the workbench, and the telescopic end of the second push rod component passes through the workbench and is connected to the support plate; A bearing seat is provided at a position of the support plate corresponding to the material placement seat, and the bearing seat has an opening penetrating through the support plate, so that the material placement seat is located in the opening; According to the cooperation between the second push rod component and the support plate, the bearing seat is moved close to or away from the table surface of the workbench.

3. The edge removal device for producing Christmas ornaments according to claim 2, characterized in that: The workbench is also provided with a fixing assembly, which includes a bracket, a third push rod component, a placement plate and a fixing seat; The bracket is arranged on the workbench, the support plate is located in the bracket, the third push rod component is arranged at the top end of the bracket, a moving area is formed between the inner side of the bracket and the support plate, the placement plate is located in the moving area, and the telescopic end of the third push rod component passes through the bracket and is connected to the placement plate; The fixing seat is arranged on the placement plate and faces the bearing seat, the fixing seat and the bearing seat are located on the same horizontal center line, and the fixing seat has a groove; According to the cooperation between the third push rod component and the placement plate, the fixing seat is moved closer to or farther away from the bearing seat.

4. The edge removal device for producing Christmas ornaments according to claim 2, characterized in that: An elastic support component is arranged in the opening, and the elastic support component is composed of an elastic member and a support baffle, one end of the elastic member is connected to the inner wall of the opening, and the other end is connected to the support baffle; A plurality of elastic supporting components are provided and are evenly distributed along the circumferential direction of the opening.

5. The edge removal device for producing Christmas ornaments according to claim 3, characterized in that: The outer circumference of the fixing seat is provided with a plurality of notches evenly distributed along the circumferential direction of the fixing seat, and a rotation adjustment component is provided in the notch, and the rotation adjustment component includes a support rod and a rotation plate; The support rod is transversely arranged in the slot, and the rotating plate is rotatably arranged on the support rod, so that the rotating plate has a rotational freedom with the support rod as the center.

6. The edge removal device for producing Christmas ornaments according to claim 1, characterized in that: The rotary material placing components are provided with two groups, and the two groups of the rotary material placing components are distributed at intervals on both sides of the workbench.

7. The edge removal device for producing Christmas ornaments according to claim 2, characterized in that: The position limiting assembly further includes guide rods, and the guide rods are provided in two groups; One end of the guide rod is connected to the bottom of the support plate, and the other end passes through the workbench and extends to the bottom of the workbench.

8. The edge removal device for producing Christmas ornaments according to claim 6, characterized in that: The number of the cutting blade components is consistent with that of the rotating material feeding assembly.