Gel coat flat plate ingredient mixing and stirring mechanism
By heating and rotating the raw materials in the mixing cylinder in the rubber coat production, the problem of high raw materials viscosity is solved, resulting in poor mixing effect, and more efficient mixing of rubber coat flat ingredients is achieved, improving the practicality and efficiency of production.
Patent Information
- Application Number
- CN202420310519.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-20
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-02-20
AI Technical Summary
In the production of existing rubber coats, the high viscosity of the raw materials leads to poor mixing effect in the mixing drum, insufficient fluidity, and it is difficult to achieve uniform mixing.
The raw materials are heated in the mixing cylinder chamber, and the viscosity of the raw materials is reduced by using multiple sets of electric heating plates, and the fluidity is improved. The raw materials are fully mixed during rotation through the driving mechanism and the stirring mechanism.
It effectively improves the mixing effect and mixing efficiency of raw materials in the mixing cylinder, is easy to use, and improves the practicality of mixing and stirring of rubber coat flat ingredients.
Smart Images
Figure CN222290649U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gel coat production, in particular to a gel coat flat plate batching, mixing and stirring mechanism. Background Art
[0002] Gel coat is a special resin dispersed by adding pigment and thixotropic agent to unsaturated polyester. It is mainly used to reinforce FRP. In the process of FRP production, by compounding a layer of trading plate on FRP, the strength of FRP can be greatly improved. In the production process of gel coat plate, unsaturated polyester resin needs to be fully mixed with pigment and other additives. In the prior art, a utility model patent with patent application number 202023320749.4 discloses a stirring device for gel coat production, which mainly includes a stirring drum, in which a stirring rod is arranged, and the stirring rod is connected to a driving motor on the upper part of the stirring drum; in the process of producing a gel coat flat plate, various raw materials are added into the stirring drum, and then the stirring rod is rotated by the driving motor, and the stirring rod drives the various raw materials in the stirring drum to move relative to each other during the rotation, so that the various raw materials can be evenly mixed in the stirring drum; the inventor believes that there are the following problems during use, because the viscosity of the various raw materials for producing gel coats is relatively high, when they are mixed in the stirring drum, although the stirring rod drives the various raw materials to move, their fluidity is poor, and the mixing effect between the various raw materials is not good, and the mixing effect is poor. Utility Model Content
[0003] In order to solve the above technical problems, the utility model provides a gel coat flat plate ingredient mixing and stirring mechanism which is easy to use and highly practical. The raw materials in the mixing barrel chamber can be heated when the raw materials are mixed in the mixing barrel chamber, so that the viscosity of the raw materials is reduced and the fluidity is improved, thereby promoting the mixing effect and mixing efficiency of the raw materials in the mixing barrel chamber.
[0004] The utility model discloses a mixing and stirring mechanism for mixing ingredients of a gel coat flat plate, comprising a bottom plate; a heating box, a plurality of electric heating plates, a mixing drum, a bearing, a sealing cover, a driving mechanism, a stirring mechanism and a rotating mechanism, wherein the heating box is mounted on the bottom plate through a rotating mechanism, and the rotating mechanism is used to rotate the heating box, a heating chamber is arranged in the heating box, a plurality of electric heating plates are arranged in the heating chamber of the heating box, the mixing drum is rotatably mounted on the bearing, and the bearing is fixedly mounted in the heating chamber of the heating box, an opening communicating with the heating chamber is arranged at the right end of the heating box, the right part of the mixing drum is located at the right side of the heating box, a chamber is arranged inside the mixing drum, the right end of the mixing drum is an opening, the sealing cover is mounted at the right end of the mixing drum through bolts, the driving mechanism is mounted on the heating box and the mixing drum, the driving mechanism is used to rotate the mixing drum, the stirring mechanism is mounted on the mixing drum and the heating box, and the stirring mechanism has a stirring function; when producing a gel coat flat plate, firstly, various raw materials required for producing the gel coat flat plate are added into the mixing drum through the opening at the right end of the mixing drum The mixing drum is placed in the chamber of the mixing drum, and then the sealing cover is closed, and then the multiple sets of electric heating plates are opened, so that the multiple sets of electric heating plates heat the mixing drum by radiation, and at the same time, the driving mechanism is opened, so that the driving mechanism drives the mixing drum to rotate, and the mixing drum is evenly heated by the multiple sets of electric heating plates during the rotation, so that the raw materials in the chamber of the mixing drum are heated, and the fluidity of the raw materials is increased, and then the driving mechanism is opened, and the driving mechanism drives the mixing drum to rotate, and the raw materials in the chamber of the mixing drum are tumbled up and down during the rotation of the mixing drum, and at the same time, the raw materials are stirred in the chamber of the mixing drum by the stirring mechanism, so that various raw materials are fully mixed, and after the raw materials are mixed in the chamber of the mixing drum, the sealing cover is opened, and the mixed raw materials in the chamber of the mixing drum can be taken out; when the raw materials are mixed in the chamber of the mixing drum, the raw materials in the chamber of the mixing drum can be heated, so that the viscosity of the raw materials is reduced, the fluidity is improved, and the mixing effect and mixing efficiency of the raw materials in the chamber of the mixing drum are promoted, and the use is convenient and practical.
[0005] Preferably, the rotating mechanism includes two groups of support plates, a servo motor and two groups of rotating shafts, the two groups of support plates are fixedly mounted on the front and rear parts of the bottom plate, the servo motor is fixedly mounted on the front support plate, the two groups of rotating shafts are rotatably mounted on the two groups of support plates, the two groups of rotating shafts are fixedly mounted on the front and rear parts of the heating box, and the front end of the front rotating shaft is connected to the output end of the servo motor; when the mixed raw materials are taken out from the chamber of the mixing barrel, the servo motor is turned on, the servo motor tilts the heating box to the right through the rotating shaft, and the heating box tilts the mixing barrel to the right through the bearing, and then the sealing cover is opened to discharge the mixed raw materials in the mixing barrel chamber through the opening at the right end of the mixing barrel; it is convenient to take out the raw materials in the mixing barrel chamber, it is easy to use and has high practicality.
[0006] Preferably, the driving mechanism includes a gear ring, a gear, a driving shaft, a vertical plate and a driving motor, the gear ring is fixedly sleeved on the outer wall of the mixing barrel, the gear ring is meshed with the gear, the gear is fixedly mounted on the driving shaft, the driving shaft is rotatably mounted on the vertical plate, the vertical plate is fixedly mounted on the heating box, the driving motor is fixedly mounted on the vertical plate, and the output end of the driving motor is connected to the driving shaft; when the raw materials are mixed in the chamber of the mixing barrel, the driving motor is turned on, the driving motor drives the gear ring to rotate through the driving shaft, the gear ring drives the mixing barrel to rotate, and the mixing barrel promotes the up and down tumbling of the raw materials in the mixing barrel chamber during the rotation process, and promotes the mixing of the raw materials in the mixing barrel chamber; the mixing efficiency of the raw materials in the mixing barrel chamber is promoted.
[0007] Preferably, the stirring mechanism includes a power motor, a rotating shaft and two groups of spiral blades, the power motor is fixedly mounted on the left end of the heating box, the rotating shaft is rotatably mounted on the heating box and the mixing drum, the rotating shaft is coaxial with the mixing drum, the left end of the rotating shaft is connected to the output end of the power motor, the two groups of spiral blades are respectively fixedly mounted on the left and right parts of the rotating shaft, the two groups of spiral blades have opposite rotation directions, and the two groups of spiral blades are both located in the chamber of the mixing drum; when the raw materials are mixed in the chamber of the mixing drum, the power motor is turned on, the power motor drives the rotating shaft to rotate, and the rotating shaft drives the two groups of spiral blades to rotate, which promotes the left-right convection of the raw materials in the chamber of the mixing drum and improves the mixing effect of the raw materials in the chamber of the mixing drum.
[0008] Preferably, it also includes a handle, which is fixedly mounted on the sealing cover and is provided with a heat-insulating handle cover; through the above arrangement, it is convenient for the staff to take and place the rotating shaft, thereby improving convenience.
[0009] Preferably, a temperature gauge is provided on the heating box; through the above arrangement, it is convenient to monitor the temperature in the heating chamber of the heating box.
[0010] Preferably, a heat-insulating layer is provided on the outer wall of the heating box; through the above arrangement, the heat-insulating effect of the heating box is improved, the heat loss is reduced, and the reliability is improved.
[0011] Compared with the prior art, the utility model has the following beneficial effects: when the raw materials are mixed in the chamber of the mixing barrel, the raw materials in the chamber of the mixing barrel can be heated to reduce the viscosity of the raw materials and improve the fluidity, thereby promoting the mixing effect and mixing efficiency of the raw materials in the chamber of the mixing barrel. It is easy to use and has high practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a first axonometric structural schematic diagram of the utility model;
[0013] Figure 2 It is a second axonometric structural schematic diagram of the utility model;
[0014] Figure 3 It is a schematic diagram of the structure of the mixing cylinder, bearings and power motor;
[0015] Figure 4 It is a schematic diagram of the structure of the spiral blade, the rotating shaft and the power motor;
[0016] Figure 5 It is a schematic diagram of the structure of the mixing cylinder, sealing cover and bearing;
[0017] Figure 6 It is a schematic diagram of the cross-sectional structure of the heating box;
[0018] Figure 7 It is a schematic diagram of the structure of the heating box, rotating shaft and servo motor.
[0019] Markings in the attached drawings: 1. bottom plate; 2. heating box; 3. electric heating plate; 4. mixing barrel; 5. bearing; 6. sealing cover; 7. support plate; 8. servo motor; 9. rotating shaft; 10. gear ring; 11. gear; 12. driving shaft; 13. vertical plate; 14. driving motor; 15. power motor; 16. rotating shaft; 17. spiral blade; 18. handle. DETAILED DESCRIPTION
[0020] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0021] Example 1
[0022] like Figures 1 to 7The utility model comprises a gel coat flat plate batching mixing and stirring mechanism comprising a bottom plate 1, a heating box 2, a plurality of electric heating plates 3, a mixing drum 4, a bearing 5, a sealing cover 6, a driving mechanism, a stirring mechanism and a rotating mechanism. The heating box 2 is mounted on the bottom plate 1 through a rotating mechanism. The rotating mechanism is used to rotate the heating box 2. A heating chamber is arranged in the heating box 2. A plurality of electric heating plates 3 are arranged in the heating chamber of the heating box 2. The mixing drum 4 is rotatably mounted on the bearing 5. The bearing 5 is fixedly mounted in the heating chamber of the heating box 2. An opening communicating with the heating chamber is arranged at the right end of the heating box 2. The right part of the mixing drum 4 is located at the right side of the heating box 2. A chamber is arranged inside the mixing drum 4. The right end of the mixing drum 4 is an opening. The sealing cover 6 is mounted at the right end of the mixing drum 4 by bolts. The driving mechanism is mounted on the heating box 2 and the mixing drum 4. The driving mechanism is used to rotate the mixing drum 4. The stirring mechanism is mounted on the mixing drum 4 and the heating box 2. The stirring mechanism has a stirring function. When producing a gel coat flat plate, firstly, various raw materials required for producing a gel coat flat plate are added through the opening at the right end of the mixing drum 4. The mixing drum 4 is put into the chamber of the mixing drum 4, and then the sealing cover 6 is closed, and then the multiple groups of electric heating plates 3 are opened, so that the multiple groups of electric heating plates 3 heat the mixing drum 4 by radiation, and at the same time, the driving mechanism is opened, so that the driving mechanism drives the mixing drum 4 to rotate, and the mixing drum 4 is evenly heated by the multiple groups of electric heating plates 3 during the rotation process, so that the raw materials in the chamber of the mixing drum 4 are heated, and the fluidity of the raw materials is increased, and then the driving mechanism is opened, and the driving mechanism drives the mixing drum 4 to rotate, and the mixing drum 4 causes the raw materials in the chamber of the mixing drum 4 to tumble up and down during the rotation process, and at the same time, the raw materials are stirred in the chamber of the mixing drum 4 by the stirring mechanism, so that various raw materials are fully mixed, and after the raw materials are mixed in the chamber of the mixing drum 4, the sealing cover 6 is opened, and the mixed raw materials are taken out of the chamber of the mixing drum 4; when the raw materials are mixed in the chamber of the mixing drum 4, the raw materials in the chamber of the mixing drum 4 can be heated, so that the viscosity of the raw materials is reduced, the fluidity is improved, and the mixing effect and mixing efficiency of the raw materials in the chamber of the mixing drum 4 are promoted, which is convenient to use and highly practical.
[0023] like Figure 1 and Figure 7 The rotating mechanism includes two groups of support plates 7, a servo motor 8 and two groups of rotating shafts 9. The two groups of support plates 7 are fixedly mounted on the front and rear parts of the bottom plate 1 respectively, and the servo motor 8 is fixedly mounted on the front support plate 7. The two groups of rotating shafts 9 are rotatably mounted on the two groups of support plates 7 respectively, and the two groups of rotating shafts 9 are fixedly mounted on the front and rear parts of the heating box 2 respectively. The front end of the front rotating shaft 9 is connected to the output end of the servo motor 8; when the mixed raw materials are taken out from the chamber of the mixing cylinder 4, the servo motor 8 is turned on, and the servo motor 8 tilts the heating box 2 to the right through the rotating shaft 9, and the heating box 2 tilts the mixing cylinder 4 to the right through the bearing 5, and then the sealing cover 6 is opened to discharge the mixed raw materials in the chamber of the mixing cylinder 4 through the opening at the right end of the mixing cylinder 4; it is convenient to take out the raw materials in the chamber of the mixing cylinder 4, it is easy to use and has high practicality.
[0024] like Figure 1 and Figure 3 The driving mechanism includes a gear ring 10, a gear 11, a driving shaft 12, a vertical plate 13 and a driving motor 14. The gear ring 10 is fixedly sleeved on the outer wall of the mixing drum 4, the gear ring 10 is meshed with the gear 11, the gear 11 is fixedly mounted on the driving shaft 12, the driving shaft 12 is rotatably mounted on the vertical plate 13, the vertical plate 13 is fixedly mounted on the heating box 2, the driving motor 14 is fixedly mounted on the vertical plate 13, and the output end of the driving motor 14 is connected to the driving shaft 12; when the raw materials are mixed in the chamber of the mixing drum 4, the driving motor 14 is turned on, the driving motor 14 drives the gear 11 to rotate through the driving shaft 12, the gear ring 10 drives the mixing drum 4 to rotate, and the mixing drum 4 promotes the up and down tumbling of the raw materials in the chamber of the mixing drum 4 during the rotation process, and promotes the mixing of the raw materials in the chamber of the mixing drum 4; the mixing efficiency of the raw materials in the chamber of the mixing drum 4 is promoted.
[0025] like Figure 5 and Figure 6 The stirring mechanism includes a power motor 15, a rotating shaft 16 and two groups of spiral blades 17. The power motor 15 is fixedly installed at the left end of the heating box 2, and the rotating shaft 16 is rotatably installed on the heating box 2 and the mixing drum 4. The rotating shaft 16 is coaxial with the mixing drum 4, and the left end of the rotating shaft 16 is connected to the output end of the power motor 15. The two groups of spiral blades 17 are respectively fixedly installed on the left and right parts of the rotating shaft 16. The rotation directions of the two groups of spiral blades 17 are opposite, and the two groups of spiral blades 17 are both located in the chamber of the mixing drum 4; when the raw materials are mixed in the chamber of the mixing drum 4, the power motor 15 is turned on, the power motor 15 drives the rotating shaft 16 to rotate, and the rotating shaft 16 drives the two groups of spiral blades 17 to rotate, which promotes the left-right convection of the raw materials in the chamber of the mixing drum 4 and improves the mixing effect of the raw materials in the chamber of the mixing drum 4.
[0026] like Figure 1 The handle 18 is fixedly mounted on the sealing cover 6, and a heat-insulating handle cover is provided on the handle 18; this facilitates the staff to take and place the rotating shaft 16, thereby improving convenience.
[0027] Example 2
[0028] On the basis of Example 1, a heat-insulating layer is provided on the outer wall of the heating box 2; through the above-mentioned arrangement, the heat-insulating effect of the heating box 2 is improved, the heat loss is reduced, and the reliability is improved.
[0029] The heating box 2, mixing barrel 4, bearing 5, servo motor 8, gear ring 10, drive motor 14, spiral blade 17 and handle 18 of the gel coat flat plate batching mixing and stirring mechanism of the utility model are all purchased on the market, and technicians in the industry only need to install and operate them according to the accompanying instruction manual, without the need for creative labor by technicians in this field.
[0030] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A gel coat flat plate mixing and stirring mechanism, comprising a bottom plate (1); characterized in that: The invention also comprises a heating box (2), a plurality of electric heating plates (3), a mixing drum (4), a bearing (5), a sealing cover (6), a driving mechanism, a stirring mechanism and a rotating mechanism. The heating box (2) is mounted on the bottom plate (1) via the rotating mechanism. The rotating mechanism is used to rotate the heating box (2). A heating chamber is arranged in the heating box (2). The heating chamber of the heating box (2) is provided with a plurality of electric heating plates (3). The mixing drum (4) is rotatably mounted on the bearing (5). The bearing (5) is fixedly mounted in the heating chamber of the heating box (2). An opening communicating with the heating chamber is arranged at the right end of the heating box (2). The right part of the mixing drum (4) is located on the right side of the heating box (2). A chamber is arranged inside the mixing drum (4). The right end of the mixing drum (4) is an opening. The sealing cover (6) is mounted on the right end of the mixing drum (4) via bolts. The driving mechanism is mounted on the heating box (2) and the mixing drum (4). The driving mechanism is used to rotate the mixing drum (4). The stirring mechanism is mounted on the mixing drum (4) and the heating box (2). The stirring mechanism has a stirring function.
2. A gel coat flat plate batching mixing and stirring mechanism as claimed in claim 1, characterized in that: The rotating mechanism comprises two groups of support plates (7), a servo motor (8) and two groups of rotating shafts (9); the two groups of support plates (7) are respectively fixedly mounted on the front and rear parts of the bottom plate (1); the servo motor (8) is fixedly mounted on the front support plate (7); the two groups of rotating shafts (9) are respectively rotatably mounted on the two groups of support plates (7); the two groups of rotating shafts (9) are respectively fixedly mounted on the front and rear parts of the heating box (2); and the front end of the front rotating shaft (9) is connected to the output end of the servo motor (8).
3. A gel coat flat plate batching mixing and stirring mechanism as claimed in claim 1, characterized in that: The driving mechanism comprises a gear ring (10), a gear (11), a driving shaft (12), a vertical plate (13) and a driving motor (14); the gear ring (10) is fixedly sleeved on the outer wall of the mixing barrel (4); the gear ring (10) is meshed with the gear (11); the gear (11) is fixedly mounted on the driving shaft (12); the driving shaft (12) is rotatably mounted on the vertical plate (13); the vertical plate (13) is fixedly mounted on the heating box (2); the driving motor (14) is fixedly mounted on the vertical plate (13); and the output end of the driving motor (14) is connected to the driving shaft (12).
4. A gel coat flat plate batching mixing and stirring mechanism as claimed in claim 1, characterized in that: The stirring mechanism comprises a power motor (15), a rotating shaft (16) and two groups of spiral blades (17); the power motor (15) is fixedly mounted on the left end of the heating box (2); the rotating shaft (16) is rotatably mounted on the heating box (2) and the mixing barrel (4); the rotating shaft (16) is coaxial with the mixing barrel (4); the left end of the rotating shaft (16) is connected to the output end of the power motor (15); the two groups of spiral blades (17) are respectively fixedly mounted on the left and right parts of the rotating shaft (16); the two groups of spiral blades (17) have opposite rotation directions; and the two groups of spiral blades (17) are both located in the chamber of the mixing barrel (4).
5. A gel coat flat plate batching mixing and stirring mechanism as claimed in claim 1, characterized in that: It also comprises a handle (18), which is fixedly mounted on the sealing cover (6), and a heat-insulating handle cover is provided on the handle (18).
6. A gel coat flat plate batching mixing and stirring mechanism as claimed in claim 1, characterized in that: The heating box (2) is provided with a temperature gauge.
7. A gel coat flat plate batching mixing and stirring mechanism as claimed in claim 1, characterized in that: A heat-insulating layer is provided on the outer wall of the heating box (2).