Extrusion forming device
By designing the extrusion mechanism and buffering mechanism of the extrusion molding device during the process of carbon fiber processing, the carbon fiber is extruded by using the motor to drive the upper template, and the impact force is buffered by the buffer rod and the spring, the problem of damage to the lower template and carbon fiber is solved. Improves productivity and safety.
Patent Information
- Application Number
- CN202421135049.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-23
AI Technical Summary
During the existing carbon fiber processing, the lower pressure plate and carbon fiber are easily damaged under the impact of the upper formwork, which affects production efficiency.
An extrusion forming device is designed, including an extrusion mechanism and a buffering mechanism, which extrudes carbon fibers by driving the upper formwork by a motor, and uses a buffer rod and a spring to buffer the impact force brought by the lower formwork to prevent damage.
It effectively avoids damage to the lower formwork and carbon fiber under impact, improves production efficiency and reduces safety hazards.
Smart Images

Figure CN222290808U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carbon fiber processing and molding, in particular to an extrusion molding device. Background Art
[0002] Carbon fiber is a new type of high-strength, high-modulus fiber material with a carbon content of more than 95%. Carbon fiber is composed of graphite flakes composed of condensed polycyclic aromatic hydrocarbons and belongs to a two-dimensional chaotic layer graphite structure. Carbon fiber is lighter than metal aluminum, but stronger than steel, and has the characteristics of high hardness, high strength, light weight, high chemical resistance and high temperature resistance. Carbon fiber has the inherent intrinsic properties of carbon materials and the softness and processability of textile fibers. It is a new generation of reinforcing fiber, which also makes it very popular in aerospace, civil engineering, military, racing and other competitive sports products. Carbon fiber needs to be extruded by an extrusion molding mechanism during the processing process.
[0003] For example, a carbon fiber molding machine is disclosed in a Chinese patent (CN215750353U), which belongs to the technical field of molding machines and includes a base, wherein a lower die for cooperating with an upper die for extrusion molding, an upper die hydraulic cylinder for moving the upper die, an upper platen hydraulic cylinder for moving the upper platen, and a lower platen hydraulic cylinder for moving the lower platen are fixedly installed in the middle position of the upper surface of the base, wherein the upper die hydraulic cylinder, the upper platen hydraulic cylinder and the lower platen hydraulic cylinder are all two and are respectively arranged on the front and rear sides of the lower die; the utility model can improve the molding accuracy, reduce the defective rate of products, and ensure product quality. On the other hand, compared with the original molding machine, there is no need to use both hands to place the raw materials on the lower die between the upper platen and the lower platen, which greatly improves safety and reduces safety hazards.
[0004] The above scheme also has the following technical deficiencies: the above scheme is not convenient for buffering the lower pressure plate and the carbon fiber; since the upper pressure plate exerts a large pressure when molding the carbon fiber, it is easy to cause damage and breakage of the lower pressure plate and the carbon fiber, thereby affecting the production efficiency; based on this, an extrusion molding device is proposed. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides an extrusion molding device, which has the advantages of convenient buffering and protecting the lower template and carbon fiber, and solves the problem that the lower template and carbon fiber are easily damaged under the impact of the upper template.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an extrusion molding device, comprising a base, a vertical plate is fixed to the rear end of the top side of the base, an extrusion mechanism is provided on the upper part of the front side of the vertical plate, a buffer mechanism is provided on the lower part of the front side of the vertical plate, a conveyor body is fixed to the front end of the top side of the base, a conveyor belt is connected to the conveyor body for transmission, an upper template is provided on the extrusion mechanism, and a lower template is provided on the buffer mechanism.
[0007] Furthermore, the buffer mechanism includes a first horizontal plate fixed to the lower front part of the base, two sleeves are fixed to the top of the first horizontal plate, a buffer rod is slidably connected inside the sleeve, a buffer plate is fixed to the bottom end of the buffer rod, a spring is abutted against the bottom side of the buffer plate, and the buffer mechanism also includes two sliding rails fixed to the top side of the first horizontal plate, a slider is slidably connected inside the sliding rails, and a connecting rod is fixed to one side of the slider.
[0008] Furthermore, the extrusion mechanism includes a second horizontal plate fixed to the upper front side of the vertical plate, a motor is fixed to the top of the second horizontal plate, a first screw is fixed to the output shaft of the motor, and the extrusion mechanism also includes a second screw rotatably connected to the bottom side of the second horizontal plate, a transmission assembly is provided on the outer surfaces of the first screw and the second screw, a movable plate is threadedly connected to the outer surfaces of the first screw and the second screw, and a plurality of movable rods are fixed to the bottom side of the movable plate.
[0009] Furthermore, a slide groove is provided inside the slide rail, and the two sliders slide in the corresponding slide grooves.
[0010] Furthermore, one side opposite to the two connecting rods is fixed to the side corresponding to the lower template, and the top end of the buffer rod is fixed to the bottom side of the lower template.
[0011] Furthermore, the top side of the lower template fits with the bottom side of the upper conveyor belt, and the bottom side of the spring abuts against the bottom side of the inner wall of the sleeve.
[0012] Furthermore, a stopper is fixed to the bottom end of each of the first screw rod and the second screw rod, and the bottom sides of the plurality of moving rods are in contact with the top side of the upper template.
[0013] Furthermore, the transmission assembly includes a driving wheel fixed on the outer surface of the first screw, a driven wheel fixed on the outer surface of the second screw, and a transmission belt connected to the outer surfaces of the driving wheel and the driven wheel.
[0014] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0015] The extrusion molding device is provided with an extrusion mechanism at the upper part of the front side of the vertical plate, and can use a motor to drive the upper template to extrude the carbon fiber on the conveyor belt into a carbon fiber plate. At the same time, the carbon fiber plate can be conveniently fed using the conveyor table body, and there is no need to manually place and remove the carbon fiber plate. By providing a buffer mechanism at the lower part of the front side of the vertical plate, the impact force brought by the lower template can be buffered by a buffer rod and a spring, thereby preventing the impact force from causing damage to the lower template and the carbon fiber. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the buffer mechanism of the utility model;
[0018] Figure 3 It is a three-dimensional schematic diagram of the lower template connection mechanism of the utility model;
[0019] Figure 4 It is a structural schematic diagram of the extrusion mechanism of the utility model.
[0020] In the figure: 1 base, 2 vertical plate, 300 extrusion mechanism, 301 second horizontal plate, 302 motor, 303 first screw, 304 second screw, 305 transmission assembly, 306 moving plate, 307 moving rod, 400 buffer mechanism, 401 first horizontal plate, 402 sleeve, 403 buffer rod, 404 buffer plate, 405 spring, 406 slide rail, 407 slider, 408 connecting rod, 5 conveyor platform body, 6 conveyor belt, 7 upper template, 8 lower template. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-4 An extrusion molding device in this embodiment includes a base 1, a vertical plate 2 is fixed to the rear end of the top side of the base 1, an extrusion mechanism 300 is provided at the upper part of the front side of the vertical plate 2, and a buffer mechanism 400 is provided at the lower part of the front side of the vertical plate 2. A conveyor body 5 is fixed to the front end of the top side of the base 1, and a conveyor belt 6 is connected to the conveyor body 5. An upper template 7 is provided on the extrusion mechanism 300, and a lower template 8 is provided on the buffer mechanism 400. The top side of the lower template 8 is in contact with the bottom side of the upper half of the conveyor belt 6.
[0023] The extrusion mechanism 300 in this embodiment is used to drive the upper template 7 to extrude the carbon fiber, the buffer mechanism 400 is used to buffer the impact force brought by the upper template 7, the upper template 7 and the lower template 8 are used to extrude the carbon fiber into a carbon fiber plate, the conveyor platform body 5 is used to drive the conveyor belt 6 to move, and the conveyor belt 6 is used to drive the carbon fiber to move.
[0024] See also Figure 1-3 In order to prevent the impact force brought by the upper template 7 from damaging the lower template 8 and the carbon fiber, the buffer mechanism 400 in this embodiment includes a first horizontal plate 401 fixed to the lower front side of the base 1, and two sleeves 402 are fixed to the top of the first horizontal plate 401. The sleeve 402 is slidably connected to a buffer rod 403 inside. The top of the buffer rod 403 is fixed to the bottom side of the lower template 8, and the bottom end of the buffer rod 403 is fixed to a buffer plate 404. The bottom side of the buffer plate 404 is abutted with a spring 405, and the bottom side of the spring 405 is abutted with the bottom side of the inner wall of the sleeve 402. The buffer mechanism 400 also includes two slide rails 406 fixed to the top side of the first horizontal plate 401, and the slide rails 406 are slidably connected to a slider 407. A slide groove is provided inside the slide rails 406, and the two sliders 407 slide in the corresponding slide grooves. A connecting rod 408 is fixed to one side of the slider 407, and the opposite side of the two connecting rods 408 is fixed to the corresponding side of the lower template 8.
[0025] The buffer mechanism 400 in this embodiment can drive the buffer rod 403 and the buffer plate 404 to move by squeezing the buffer rod 403 through the lower template 8. The buffer plate 404 moves downward to squeeze the spring 405. The elastic force generated by the deformation of the spring 405 can buffer the impact force.
[0026] It should be noted that the slider 407 can limit the lower template 8 by sliding in the slide groove to prevent the lower template 8 from moving left and right.
[0027] See also Figure 1 and Figure 4In order to drive the upper template 7 to extrude the carbon fiber, the extrusion mechanism 300 in this embodiment includes a second horizontal plate 301 fixed to the upper front side of the vertical plate 2, a motor 302 is fixed to the top of the second horizontal plate 301, and a first screw 303 is fixed to the output shaft of the motor 302. The extrusion mechanism 300 also includes a second screw 304 rotatably connected to the bottom side of the second horizontal plate 301, and the bottom ends of the first screw 303 and the second screw 304 are fixed with blocks. The outer surfaces of the first screw 303 and the second screw 304 are provided with a transmission assembly 305, and the transmission assembly 305 includes a driving wheel fixed to the outer surface of the first screw 303, a driven wheel fixed to the outer surface of the second screw 304, and a transmission belt connected to the outer surfaces of the driving wheel and the driven wheel. The outer surfaces of the first screw 303 and the second screw 304 are threadedly connected with a moving plate 306, and a plurality of moving rods 307 are fixed to the bottom side of the moving plate 306, and the bottom sides of the plurality of moving rods 307 are abutted against the top side of the upper template 7.
[0028] The extrusion mechanism 300 in this embodiment can drive the first screw 303 to rotate through the motor 302, and the first screw 303 can drive the transmission component 305 to operate. The second screw 304 can rotate synchronously with the first screw 303 under the drive of the transmission component 305. The first screw 303 and the second screw 304 are used to jointly drive the movable plate 306 and the movable rod 307 to move up and down, and the movable rod 307 is used to drive the upper template 7 to move up and down.
[0029] It should be noted that the rotation of the first screw 303 can drive the driving wheel to rotate, and the rotation of the driving wheel can drive the transmission belt, and the transmission belt can drive the driven wheel and the second screw 304 to rotate.
[0030] The electrical components appearing in the text are all electrically connected to the controller and the power supply. The control method of the utility model is controlled by the controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power supply is also common knowledge in this field. The utility model is mainly used to protect mechanical devices, so the utility model will no longer explain the control method and circuit connection in detail.
[0031] The working principle of the above embodiment is:
[0032] The carbon fiber is placed on the conveyor belt 6, and the conveyor platform body 5 is used to drive the conveyor belt 6 to move. When the conveyor belt 6 moves the carbon fiber to the top of the lower template 8, the conveyor platform body 5 is closed, and the motor 302 is started. The output shaft of the motor 302 rotates to drive the first screw 303 to rotate, and the first screw 303 drives the driving wheel to rotate, and the driving wheel drives the transmission belt to transmit, and the transmission belt drives the driven wheel and the second screw 304 to rotate, and the first screw 303 and the second screw 304 drive the moving plate 306 and the moving rod 307 to move downward, and the moving rod 307 drives the upper template 7 The carbon fiber is extruded. When the carbon fiber is extruded, the carbon fiber drives the conveyor belt 6 and the lower template 8 to move downward, and the lower template 8 drives the buffer rod 403 to move downward. At the same time, the lower template 8 drives the connecting rod 408 and the slider 407 to move downward. The slider 407 slides in the slide groove, and the buffer rod 403 drives the buffer plate 404 to squeeze the spring 405. The spring 405 deforms to buffer the impact force. When the impact force disappears, the spring 405 recovers its deformation and drives the lower template 8 and the conveyor belt 6 to reset. The conveyor platform body 5 is started, and the processed carbon fiber plate is sent out by the conveyor belt 6.
[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0034] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention.
Claims
1. An extrusion molding device, comprising a base (1), characterized in that: A vertical plate (2) is fixed to the rear end of the top side of the base (1), an extrusion mechanism (300) is provided at the upper part of the front side of the vertical plate (2), a buffer mechanism (400) is provided at the lower part of the front side of the vertical plate (2), a conveyor body (5) is fixed to the front end of the top side of the base (1), a conveyor belt (6) is connected to the conveyor body (5), an upper template (7) is provided on the extrusion mechanism (300), and a lower template (8) is provided on the buffer mechanism (400); The buffer mechanism (400) comprises a first transverse plate (401) fixed to the lower front side of the base (1); two sleeves (402) are fixed to the top of the first transverse plate (401); a buffer rod (403) is slidably connected inside the sleeve (402); a buffer plate (404) is fixed to the bottom end of the buffer rod (403); a spring (405) is abutted against the bottom side of the buffer plate (404); the buffer mechanism (400) further comprises two slide rails (406) fixed to the top side of the first transverse plate (401); a slider (407) is slidably connected inside the slide rails (406); a connecting rod (408) is fixed to one side of the slider (407).
2. An extrusion molding device according to claim 1, characterized in that: The extrusion mechanism (300) includes a second horizontal plate (301) fixed to the upper front side of the vertical plate (2), a motor (302) is fixed to the top of the second horizontal plate (301), and a first screw (303) is fixed to the output shaft of the motor (302). The extrusion mechanism (300) also includes a second screw (304) rotatably connected to the bottom side of the second horizontal plate (301), a transmission assembly (305) is provided on the outer surfaces of the first screw (303) and the second screw (304), and a movable plate (306) is threadedly connected to the outer surfaces of the first screw (303) and the second screw (304), and a plurality of movable rods (307) are fixed to the bottom side of the movable plate (306).
3. An extrusion molding device according to claim 1, characterized in that: A sliding groove is provided inside the sliding rail (406), and the two sliding blocks (407) slide in the corresponding sliding grooves.
4. An extrusion molding device according to claim 1, characterized in that: The opposite sides of the two connecting rods (408) are fixed to the corresponding side of the lower template (8), and the top end of the buffer rod (403) is fixed to the bottom side of the lower template (8).
5. An extrusion molding device according to claim 1, characterized in that: The top side of the lower template (8) fits with the bottom side of the upper conveyor belt (6), and the bottom side of the spring (405) abuts against the bottom side of the inner wall of the sleeve (402).
6. An extrusion molding device according to claim 2, characterized in that: Stoppers are fixed to the bottom ends of the first screw rod (303) and the second screw rod (304), and the bottom sides of the plurality of moving rods (307) are in contact with the top side of the upper template (7).
7. An extrusion molding device according to claim 2, characterized in that: The transmission assembly (305) comprises a driving wheel fixed on the outer surface of the first screw (303), a driven wheel fixed on the outer surface of the second screw (304), and a transmission belt connected to the outer surfaces of the driving wheel and the driven wheel.
