Compressor for copper-free metallurgical material production

By designing structures such as flip cylinders, load-bearing plates and hydraulic cylinders in compressors for copper-free metallurgical materials, the long standby time caused by cumbersome base operation is solved and processing efficiency is improved.

CN222291105UActive Publication Date: 2025-01-03郑震杰
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Patent Information

Application Number
CN202322977591.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-11-04
Publication Date
2025-01-03
Estimated Expiration
2033-11-04

AI Technical Summary

Technical Problem

The existing compressors for the production of copper-free metallurgical materials are cumbersome during the processing process, which leads to a long standby time for the equipment, which affects the processing efficiency.

Method used

A compressor structure including a base plate, a flip cylinder, a load bearing plate, a mold cavity, a discharge cylinder and a compression ring is designed. By flipping the cylinder, the load bearing plate can be used to transfer the position, and the discharge cylinder pushes the movable rod and the discharge plate to achieve the material removal. and put into the hydraulic cylinder and press the compression ring to make the material molding, combining the annular slide rail and the hydraulic cylinder to improve the compression efficiency.

Benefits of technology

It realizes the simultaneous withdrawal and discharge of materials during the processing process, reduces the machine downtime and improves the processing efficiency of the compressor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a compressor for copper-free metallurgical material production, and relates to the technical field of metallurgy. The turnover mechanism comprises a bottom plate, a driving opening is formed in the top of the bottom plate, a turnover air cylinder is fixedly connected into the driving opening, the output end of the turnover air cylinder is fixedly connected with a bearing plate, and two mold cavities are formed in the top of the bearing plate. After compression is finished, the compression ring is folded, the overturning air cylinder is started to drive the bearing plate to overturn, the positions of the two die cavities are changed, then the discharging air cylinder is started to push the movable rod and the discharging plate to push compressed materials out of one die cavity, and the materials are discharged into the die cavity again after the compressed materials are taken out. The hydraulic cylinder can be started at the same time to press down the compression ring to machine the other die cavity, and material taking and discharging operation can be achieved in the machining process, so that the machine shutdown time is shortened, and the machining efficiency of the compressor is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of metallurgy, and specifically relates to a compressor for producing copper-free metallurgical materials. Background Art

[0002] Metallurgy in the prior art refers to the process and technology of extracting metals or metal compounds from minerals and using various processing methods to make metal materials with certain properties. Metallurgy has a long history of development, from the Stone Age to the subsequent Bronze Age, and then to the large-scale development of modern steel smelting. The history of human development is integrated with the history of metallurgy. In the production of copper-free metallurgical materials, compression machines are needed to compress smaller materials.

[0003] A Chinese patent with announcement number CN219583585U discloses a compressor for copper-free metallurgical material production, wherein the left side of the support block is fixedly connected to a load-bearing wall, the right side of the load-bearing wall is fixedly connected to a slideway, the interior of the slideway is slidably connected to a slider, and the upper surface of the slider is fixedly connected to a base.

[0004] The above technical solution can be realized by putting materials into the base, compressing the inside of the base with a pressure block, and then using the slide groove and slider at the bottom of the device to disassemble or change the position of the base after compression, and then unloading the processed material in the base. The base is annular. When the material is compressed in the base, the material is squeezed inside the base, which is not easy to take out and requires the base to be slid or disassembled to take out. After taking out the processed material inside, the material is put into the base again, and the base is installed to a suitable position before the next processing can be carried out. During the operation of the base, the equipment is in standby state, which reduces the continuity of the machine processing process, resulting in a long standby time during equipment processing, affecting processing efficiency.

[0005] In view of this, the present utility model is proposed. Utility Model Content

[0006] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a compressor for the production of copper-free metallurgical materials.

[0007] In order to solve the above technical problems, the basic concept of the technical solution adopted by the utility model is:

[0008] A compressor for copper-free metallurgical material production, comprising a bottom plate, a driving port is provided on the top of the bottom plate, a flip cylinder is fixedly connected inside the driving port, a bearing plate is fixedly connected to the output end of the flip cylinder, two mold cavities are provided on the top of the bearing plate, movable ports are provided at the bottom of the inner walls of the two mold cavities, a movable rod is slidably matched inside the movable port, and a discharge plate slidably matched with the mold cavity is fixedly connected to the top of the movable rod;

[0009] A discharge port is provided on the top of the bottom plate and is located on one side of the driving port. A discharge cylinder is fixedly connected to the inside of the discharge port, and an extrusion plate is fixedly connected to the output end of the discharge cylinder.

[0010] A load-bearing structure is arranged on the top of the bottom plate, and a compression structure located at one side of the load-bearing structure is arranged on the top of the bottom plate.

[0011] Optionally, the load-bearing structure includes an annular slide rail fixedly connected to the top of the bottom plate, two sliders slidably fitted inside the annular slide rail, and the tops of the two sliders are fixedly connected to the bottom of the bearing plate. When the bottom plate is pressed downward, the slide rail sliders bear the load in the annular slide rail, thereby reducing the pressure damage to the flip cylinder when pressing downward.

[0012] Optionally, the compression structure includes an L-shaped plate fixedly connected to the top of the bottom plate, a hydraulic cylinder fixedly connected to the top of the inner wall of the L-shaped plate, and a compression ring fixedly connected to the output end of the hydraulic cylinder, and the compression ring cooperates with the mold cavity. The compression ring can be pressed downward by the hydraulic cylinder to compress and mold the material in the mold cavity downward.

[0013] Optionally, the top of the bottom plate is fixedly connected to a vertical plate located on one side of the bottom plate, a calibration port is provided on one side of the vertical plate, a plug rod is elastically fitted inside the calibration port, calibration slots are provided on both sides of the carrier plate, and the plug rod is slidably fitted inside the calibration slot. By inserting the plug rod into the calibration slot through the calibration port, the carrier plate can be calibrated after flipping. If the plug rod cannot be inserted into the calibration slot, it means that the compression ring and the cavity bracket are not in a vertically flat state from top to bottom. A spring is provided between the outer side of the plug rod and one side of the vertical plate. The plug rod is inserted into the calibration slot through the elastic force of the spring, and the plug rod and the calibration slot can be separated by the contraction of the spring.

[0014] Optionally, a limiting groove is provided on the top of the carrier plate and is located on one side of the mold cavity. A paving plate is slidably matched inside the limiting groove, and the bottom of the paving plate is matched with the top of the carrier plate. After the material is placed in the mold cavity, the paving plate can be moved to pave the material above.

[0015] Optionally, a mounting plate is fixedly connected to the bottom of the base plate, and two connecting blocks are fixedly connected to both sides of the mounting plate. The connecting piece is inserted into the connecting block to fix the mounting plate, and the mounting plate is convenient for fixing the base plate.

[0016] After adopting the above technical solution, the utility model has the following beneficial effects compared with the prior art. Of course, any product implementing the utility model does not necessarily need to achieve all the advantages described below at the same time:

[0017] By setting a bottom plate, a driving port, a flip cylinder, a bearing plate, a mold cavity, a movable port, a movable rod, a discharge plate, a discharge port, a discharge cylinder, an extrusion plate, a load-bearing structure, an annular slide rail, a slider and a compression structure, the utility model can achieve the following after compression: folding the compression ring, starting the flip cylinder to drive the bearing plate to flip, so that the two mold cavities are swapped, and then starting the discharge cylinder to push the movable rod and the discharge plate to push the compressed material out of one of the mold cavities, and then discharge the material into the mold cavity again after taking it out. During this operation, the hydraulic cylinder can be started at the same time to press down the compression ring to process the other mold cavity, and the material taking and discharging operations can be realized during the processing, thereby reducing the machine downtime and further improving the processing efficiency of the compressor.

[0018] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings described below are only some embodiments. For those skilled in the art, other drawings can be obtained based on these drawings without creative work. In the drawings:

[0020] Figure 1 This is a schematic diagram of the three-dimensional structure of an embodiment of the utility model;

[0021] Figure 2 For an embodiment of the utility model Figure 1 The enlarged structural diagram at A in the middle;

[0022] Figure 3 This is a front cross-sectional structural schematic diagram of an embodiment of the utility model;

[0023] Figure 4 This is a schematic diagram of a three-dimensional cross-sectional structure of a load-bearing plate according to an embodiment of the utility model;

[0024] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0025] 1. Bottom plate; 2. Driving port; 3. Flip cylinder; 4. Load-bearing plate; 5. Cavity; 6. Movable port; 7. Movable rod; 8. Unloading plate; 9. Unloading port; 10. Unloading cylinder; 11. Extrusion plate; 12. Load-bearing structure; 121. Annular slide rail; 122. Slider; 13. Compression structure; 131. L-shaped plate; 132. Hydraulic cylinder; 133. Compression ring; 14. Vertical plate; 15. Calibration port; 16. Insert rod; 17. Calibration slot; 18. Limiting slot; 19. Paving plate; 20. Mounting plate; 21. Connecting block.

[0026] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0027] The utility model will now be further described in detail with reference to the accompanying drawings.

[0028] See also Figure 1-4 As shown, in this embodiment, a compressor for copper-free metallurgical material production is provided, including a bottom plate 1, a driving port 2 is provided on the top of the bottom plate 1, a flip cylinder 3 is fixedly connected to the inside of the driving port 2, a bearing plate 4 is fixedly connected to the output end of the flip cylinder 3, two mold cavities 5 are provided on the top of the bearing plate 4, and movable ports 6 are provided at the bottom of the inner walls of the two mold cavities 5, and movable rods 7 are slidably matched inside the movable ports 6, and a discharge plate 8 slidably matched with the mold cavities 5 is fixedly connected to the top of the movable rod 7;

[0029] A discharge port 9 is provided on the top of the bottom plate 1 and is located on one side of the driving port 2. A discharge cylinder 10 is fixedly connected to the inside of the discharge port 9, and an extrusion plate 11 is fixedly connected to the output end of the discharge cylinder 10.

[0030] A load-bearing structure 12 is installed on the top of the bottom plate 1 , and a compression structure 13 located on one side of the load-bearing structure 12 is installed on the top of the bottom plate 1 .

[0031] The application of one aspect of this embodiment is as follows: when in use, first fix the base plate 1 in the corresponding position, put the material in the two mold cavities 5, start the hydraulic cylinder 132 in the compression structure 13 to press the compression ring 133 to compress the material in the lower mold cavity 5, and during the process, the downward pressure is borne by the load-bearing structure 12. After the compression is completed, the compression ring 133 is retracted, and the flip cylinder 3 is started to drive the bearing plate 4 to flip so that the two mold cavities 5 are swapped, and then the unloading cylinder 10 is started to push the movable rod 7 and the unloading plate 8 to push the compressed material out of one of the mold cavities 5, and the mold cavity 5 is discharged again after taking it out. During this operation, the hydraulic cylinder 132 can be started at the same time to press the compression ring 133 to process the other mold cavity 5, and the material taking and discharging operations can be realized during the processing, thereby reducing the machine downtime and thereby improving the processing efficiency of the compressor.

[0032] By arranging the bottom plate 1, the driving port 2, the flip cylinder 3, the bearing plate 4, the mold cavity 5, the movable port 6, the movable rod 7, the unloading plate 8, the unloading port 9, the unloading cylinder 10, the extrusion plate 11, the load-bearing structure 12, the annular slide rail 121, the slider 122, and the compression structure 13, the utility model can achieve that after the compression is completed, the compression ring 133 is folded up, the flip cylinder 3 is started to drive the bearing plate 4 to flip, so that the positions of the two mold cavities 5 are exchanged, and then the unloading cylinder 10 is started to push the movable rod 7 and the unloading plate 8 to push the compressed material out of one of the mold cavities 5, and the mold cavity 5 is discharged again after taking it out. During this operation, the hydraulic cylinder 132 can be started at the same time to press the compression ring 133 to process the other mold cavity 5, and the material taking and discharging operations can be realized during the processing, thereby reducing the machine downtime and thus improving the processing efficiency of the compressor.

[0033] The load-bearing structure 12 of this embodiment includes an annular slide rail 121 fixedly connected to the top of the bottom plate 1, and two sliders 122 slidably fitted inside the annular slide rail 121. The tops of the two sliders 122 are fixedly connected to the bottom of the bearing plate 4.

[0034] When the bottom plate 1 is pressed downward, the slide block 122 is used to bear the load in the annular slide rail 121, thereby reducing the pressure damage to the flip cylinder 3 during the downward pressure.

[0035] The compression structure 13 of this embodiment includes an L-shaped plate 131 fixedly connected to the top of the bottom plate 1, a hydraulic cylinder 132 fixedly connected to the top of the inner wall of the L-shaped plate 131, and a compression ring 133 fixedly connected to the output end of the hydraulic cylinder 132, and the compression ring 133 cooperates with the mold cavity 5;

[0036] By pressing the compression ring 133 downwards through the hydraulic cylinder 132, the material in the mold cavity 5 can be compressed and molded downwards.

[0037] The top of the bottom plate 1 of this embodiment is fixedly connected with a vertical plate 14 located on one side of the bottom plate 1, and a calibration port 15 is opened on one side of the vertical plate 14, and an insertion rod 16 is elastically fitted inside the calibration port 15. Calibration grooves 17 are opened on both sides of the carrier plate 4, and the insertion rod 16 is slidably fitted inside the calibration groove 17;

[0038] By inserting the insertion rod 16 into the calibration groove 17 through the calibration port 15, the support plate 4 can be flipped over and calibrated. If the insertion rod 16 cannot be inserted into the calibration groove 17, it means that the compression ring 133 and the mold cavity 5 bracket have not reached a vertically level state up and down. A spring is provided between the outer side of the insertion rod 16 and one side of the vertical plate 14. The insertion rod 16 is inserted into the calibration groove 17 through the elastic force of the spring, and the insertion rod 16 and the calibration groove 17 can be separated by the contraction of the spring.

[0039] The top of the carrier plate 4 of this embodiment is provided with a limiting groove 18 located on one side of the mold cavity 5, and a paving plate 19 is slidably matched inside the limiting groove 18, and the bottom of the paving plate 19 is matched with the top of the carrier plate 4;

[0040] By sliding the paving plate 19 in the limiting groove 18 and above the carrying plate 4, after the material is placed into the mold cavity 5, the paving plate 19 can be moved to pave the material above.

[0041] The bottom of the base plate 1 of this embodiment is fixedly connected to a mounting plate 20, and two sides of the mounting plate 20 are fixedly connected to two connecting blocks 21;

[0042] The connecting piece is inserted into the connecting block 21 to fix the mounting plate 20 , and the mounting plate 20 is convenient for fixing the base plate 1 .

[0043] The present invention is not limited to the above-mentioned implementation modes. Anyone should be aware of the structural changes made under the inspiration of the present invention. Any technical solution that is the same or similar to the present invention falls within the protection scope of the present invention. The technology, shape, and structure that are not described in detail in the present invention are all known technologies.

Claims

1. A compressor for copper-free metallurgical material production, characterized in that: include: A bottom plate (1) is provided with a driving port (2) at the top of the bottom plate (1), a turning cylinder (3) is fixedly connected to the inside of the driving port (2), an output end of the turning cylinder (3) is fixedly connected to a carrying plate (4), two mold cavities (5) are provided at the top of the carrying plate (4), movable ports (6) are provided at the bottom of the inner walls of the two mold cavities (5), a movable rod (7) is slidably matched inside the movable port (6), and a discharge plate (8) slidably matched with the mold cavity (5) is fixedly connected to the top of the movable rod (7); A discharge port (9) is provided on the top of the bottom plate (1) and is located on one side of the driving port (2). A discharge cylinder (10) is fixedly connected to the inside of the discharge port (9), and an extrusion plate (11) is fixedly connected to the output end of the discharge cylinder (10); A load-bearing structure (12) is installed on the top of the bottom plate (1), and a compression structure (13) located on one side of the load-bearing structure (12) is installed on the top of the bottom plate (1).

2. A compressor for copper-free metallurgical material production according to claim 1, characterized in that: The load-bearing structure (12) comprises an annular slide rail (121) fixedly connected to the top of the base plate (1), and two sliders (122) slidably fitted inside the annular slide rail (121), wherein the tops of the two sliders (122) are fixedly connected to the bottom of the bearing plate (4).

3. A compressor for copper-free metallurgical material production according to claim 1, characterized in that: The compression structure (13) comprises an L-shaped plate (131) fixedly connected to the top of the bottom plate (1), a hydraulic cylinder (132) fixedly connected to the top of the inner wall of the L-shaped plate (131), and a compression ring (133) fixedly connected to the output end of the hydraulic cylinder (132), wherein the compression ring (133) cooperates with the mold cavity (5).

4. A compressor for copper-free metallurgical material production according to claim 1, characterized in that: The top of the bottom plate (1) is fixedly connected to a vertical plate (14) located on one side of the bottom plate (1), a calibration opening (15) is provided on one side of the vertical plate (14), an insertion rod (16) is elastically fitted inside the calibration opening (15), calibration grooves (17) are provided on both sides of the carrier plate (4), and the insertion rod (16) is slidably fitted inside the calibration groove (17).

5. A compressor for copper-free metallurgical material production according to claim 1, characterized in that: The top of the carrier plate (4) is provided with a limiting groove (18) located on one side of the mold cavity (5), the interior of the limiting groove (18) is slidably matched with a paving plate (19), and the bottom of the paving plate (19) is matched with the top of the carrier plate (4).

6. A compressor for copper-free metallurgical material production according to claim 1, characterized in that: A mounting plate (20) is fixedly connected to the bottom of the base plate (1), and two connecting blocks (21) are fixedly connected to both sides of the mounting plate (20).