Large forge piece container encasement bracket
By designing large forging container packing brackets, placing large forgings in small-width cargo boxes using inclined support and limit structures, solving the problem of loading large forgings in sea transportation, reducing transportation costs and improving stability .
Patent Information
- Application Number
- CN202420333162.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-22
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-02-22
AI Technical Summary
In the prior art, the size of the sea container is fixed and large forgings exceeding the width cannot be loaded, resulting in the need to use larger and more costly cargo boxes.
A large forging container packing bracket is designed, including a support device, a support frame, an intermediate rod and a connecting rod. The large forging is placed on the oblique bracket by an inclined support device and fixed by a limiting plate and a fixing structure. Reduce width occupancy and adapt to cargo boxes with smaller widths.
The loading of large forgings in cargo boxes with smaller widths is achieved, reducing transportation costs, improving transportation stability and facilitating forklift shoveling, reducing side slip risks.
Smart Images
Figure CN222292556U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of forgings by sea, in particular to a large forgings container loading bracket. Background Art
[0002] Large forgings usually refer to forging workpieces that are large in size and heavy in weight. They are mostly used in shipbuilding, metallurgical industry, electric power and chemical industry. Due to their size and weight, they are mostly exported by sea in containers during foreign trade.
[0003] In the related art, since the size of the shipping container is fixed, forgings that exceed the width of the container cannot be loaded and unloaded, resulting in the need to use larger and more expensive large containers. For example, when transporting a forged ring with a diameter of 2.3 meters, a container with an inner width of 2.2 meters, an inner height of 2.2 meters, and a depth of 7.4 meters cannot load the forged ring. Utility Model Content
[0004] The utility model aims to solve one of the technical problems in the above-mentioned technology at least to a certain extent.
[0005] To achieve the above-mentioned objectives, the first aspect of the utility model proposes a large forging container loading bracket, comprising: a supporting device, a supporting frame, an intermediate rod and a connecting rod, wherein the two supporting devices are arranged opposite to each other and connected by the connecting rod; the supporting device comprises a base frame, an inclined support frame, a rib plate and a fixing structure, wherein one end of the inclined support frame is connected to the base frame, and the other end extends upward at an inclined angle; the rib plate connects the base frame and the inclined support frame; the fixing structure is arranged on the inclined support frame, and the fixing structure comprises a vertical rod that is perpendicular to the inclined support frame and extends upward, and a fixing plate fixed on the vertical rod; the intermediate rod is arranged between the two base frames, and a limiting plate is arranged on one side of the intermediate rod close to the lower end of the inclined support frame; the supporting frame is arranged at the bottom of the intermediate rod and the two supporting devices along the length direction of the connecting rod; the forging ring is placed on the two inclined support frames, and the forging ring abuts against the limiting plate and is located below the two fixing plates.
[0006] In addition, the large forging container loading bracket proposed in the utility model may also have the following additional technical features:
[0007] As a further description of the above technical solution: the inclination angle of the diagonal support frame and the base frame is not less than degrees.
[0008] As a further description of the above technical solution: the support frame includes two fork grooves, and the distance between the two fork grooves matches the fork distance of the forklift.
[0009] As a further description of the above technical solution: there are no less than two rib plates on each of the supporting devices, and the plurality of rib plates are arranged in parallel in sequence and respectively connected to the opposite surfaces of the base frame and the diagonal support frame.
[0010] As a further description of the above technical solution: the two ends of the connecting rod are respectively connected to the corresponding rib plates on the two supporting devices.
[0011] As a further description of the above technical solution: the length of the diagonal support frame is smaller than the length of the base frame.
[0012] As a further description of the above technical solution: the length of the chassis is smaller than the inner width of the cargo box.
[0013] According to the large forging container loading bracket of the utility model, the large forgings are tilted and supported by the supporting device, which reduces the width occupied by the large forgings, so that the large forgings can be loaded in a cargo box with a smaller width, reducing the transportation cost. The large forgings are limited by the fixed structure and the limiting plate to avoid the large forgings from sliding sideways on the supporting device, thereby improving the stability of transportation. In addition, a supporting frame is provided at the bottom of the supporting device for easy shoveling by forklift, which is convenient for transportation.
[0014] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:
[0016] Figure 1 This is a schematic structural diagram of a large forging container loading bracket according to an embodiment of the utility model;
[0017] Figure 2 It is a structural schematic diagram of a large forging container loading bracket according to another embodiment of the utility model;
[0018] Figure 3 It is a schematic diagram of a part A enlarged according to an embodiment of the utility model;
[0019] Figure 4 This is a schematic front view of a large forging container loading bracket according to an embodiment of the utility model;
[0020] Figure 5 It is a front view schematic diagram of a large forging container loading bracket loaded in a cargo box according to an embodiment of the utility model;
[0021] Figure 6It is a schematic diagram of the dimensions of a large forging container loading bracket when loading forging rings according to an embodiment of the utility model;
[0022] As shown in the figure:
[0023] 100, supporting device; 110, base frame; 120, diagonal support frame; 130, rib plate; 140, fixed structure; 141, vertical rod; 142, fixed plate; 200, supporting frame; 300, intermediate rod; 301, limit plate; 400, connecting rod; 500, forging ring; 600, cargo box. DETAILED DESCRIPTION
[0024] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0025] The large forging container loading bracket according to the embodiment of the utility model will be described below with reference to the accompanying drawings.
[0026] like Figures 1 to 5 As shown, the large forging container loading bracket according to the embodiment of the utility model may include a supporting device 100 , a supporting frame 200 , an intermediate rod 300 and a connecting rod 400 .
[0027] The two supporting devices 100 are arranged opposite to each other and connected by a connecting rod 400 .
[0028] The supporting device 100 includes a base frame 110 , a diagonal support frame 120 , a rib plate 130 and a fixing structure 140 .
[0029] One end of the diagonal support frame 120 is connected to the base frame 110 , and the other end extends upward at an inclined angle. The rib plate 130 connects the base frame 110 and the diagonal support frame 120 , and the fixing structure 140 is disposed on the diagonal support frame 120 .
[0030] The fixing structure 140 includes a vertical rod 141 which is perpendicular to the diagonal support frame 120 and extends upward, and a fixing plate 142 fixed on the vertical rod 141 .
[0031] The middle rod 300 is disposed between the two base frames 110 , and a limiting plate 301 is disposed on one side of the middle rod 300 close to the lower end of the diagonal support frame 120 (the end with a lower horizontal height of the diagonal support frame 120 ).
[0032] The support frame 200 is disposed at the bottom of the middle rod 300 and the two support devices 100 along the length direction of the connecting rod 400 .
[0033] The forging ring 500 is placed on the two diagonal brackets 120 , and the forging ring 500 abuts against the limiting plate 301 and is located below the two fixing plates 142 .
[0034] It should be noted that the connections among the base frame 110 , the diagonal support frame 120 , the rib plate 130 , the fixing structure 140 , the support frame 200 , the intermediate rod 300 , the limit plate 301 and the connecting rod 400 are all fixed by welding.
[0035] As a possible situation, when the relevant staff hoist the forging ring 500 and place it on the diagonal support frame 120, the forging ring 500 slides on the diagonal support frame 120 and abuts against the limiting plate 301. Then the relevant staff moves the vertical rod 141 and abuts the forging ring 500 against the vertical rod 141. Then the fixing plate 142 is welded so that the fixing plate 142 limits the height of the forging ring 500 to avoid the forging ring 500 jumping during transportation and improve the stability of transportation.
[0036] It should be noted that the forging ring 500 can be stacked and placed, for example, two forging rings 500 are placed together, wherein one forging ring 500 is placed on two diagonal supports 120, and the other forging ring 500 is placed on the top of the forging ring 500, and cardboard is placed between the two forging rings 500 to separate them, and then fixed by a fixing device and a limit plate 301 to improve transportation efficiency.
[0037] In one embodiment of the present invention, the inclination angle of the diagonal support frame 120 and the base frame 110 is not less than 32 degrees, and the length of the diagonal support frame 120 is less than the length of the base frame 110, so as to avoid the high end of the diagonal support frame 120 (i.e., the end with a higher horizontal height of the diagonal support frame 120) extending out of the base frame 110 when the diagonal support frame 120 is at an inclined angle, causing interference between the diagonal support frame 120 and the cargo box 600. The length of the base frame 110 is less than the inner width of the cargo box 600, so that the base frame 110 can be loaded into the cargo box 600.
[0038] Take, for example, a cargo box 600 with an inner width of 2200 mm, an inner height of 2200 mm, and a depth of 7400 mm, which is loaded with a forging ring 500 with a diameter of 2302 mm and a height of 180 mm.
[0039] like Figure 6As shown, the support frame 200 can be selected as 16# channel steel, the height of the fork is 75mm and the depth is 2300mm, the bottom frame 110 uses a channel steel with a length of 2000mm and a height of 48mm, then the distance from the bottom of the support frame 200 to the top of the bottom frame 110 is 123mm, the limit plate 301 uses a 10# channel steel with a height of 105mm, and the diagonal support frame 120 uses a 10# channel steel with a length of 1980mm, wherein the inclination angle of the diagonal support frame 120 and the bottom frame 110 is 32 degrees, and the connection between the diagonal support frame 120 and the bottom frame 110 is 123mm. The distance from the end of the base frame 100 is 100 mm. It can be calculated that after the forging ring 500 is placed on the diagonal support frame 120, the width is less than 2059 mm and the height is less than 1503 mm. The forklift can load the large forging container loading bracket and the forging ring 500 of the embodiment of the utility model into the cargo box 600 of the above-mentioned size, and a certain gap is retained between the two sides of the forging ring 500 and the two sides of the inner wall of the cargo box 600 to avoid scratches between the two sides of the forging ring 500 and the two sides of the inner wall of the cargo box 600 during transportation.
[0040] In addition, when the diameter of the forging ring 500 becomes larger, the inclination angle between the base frame 110 and the diagonal support frame 120 can be increased accordingly to meet the requirements of placing the forging ring 500 with a diameter of 2300-3000 mm in the above-mentioned cargo box 600.
[0041] In one embodiment of the present invention, the support frame 200 includes two fork grooves, and the distance between the two fork grooves matches the fork distance of the forklift.
[0042] It should be noted that the fork distance of a forklift is the distance between the two liftable fork rods of the forklift, and the usual distance is 1200mm. Correspondingly, the distance between the two fork grooves is 1200mm.
[0043] In one example of the present invention, there are no less than two ribs 130 on each supporting device 100, and the multiple ribs 130 are arranged in parallel in sequence and respectively connected to the opposite surfaces of the base frame 110 and the diagonal support frame 120, and the two ends of the connecting rod 400 are respectively connected to the corresponding ribs 130 on the two supporting devices 100.
[0044] It should be noted that, by providing the rib plate 130 , the deformation of the diagonal brace rod when subjected to the heavy pressure of the forging ring 500 can be reduced, and the connecting rod 400 can connect the two supporting devices 100 as a whole, thereby improving the stability of loading.
[0045] Specifically, if Figures 1 to 6 As shown, when the relevant staff loads the forging ring 500 , first, the relevant staff places the forging ring 500 on two diagonal supports 120 , and makes the forging ring 500 abut against the limiting plate 301 .
[0046] Then, the relevant staff welds the fixed structure 140 to the diagonal support frame 120, that is, selects a suitable position on the diagonal support frame 120, welds the vertical rod 141 to the diagonal support frame 120, so that the forging ring 500 is in contact with the vertical rod 141, and according to the height of the forging ring 500, welds the fixing plate 142 to the vertical rod 141, so that the fixing plate 142 can limit the top of the forging ring 500.
[0047] Then, the relevant staff drives a forklift to fork up the large forging container packing bracket and the forging ring 500 according to the embodiment of the utility model, and put them into the cargo box 600.
[0048] In summary, according to the large forging container loading bracket of the embodiment of the utility model, the large forgings are tilted and supported by the supporting device 100, which reduces the width occupied by the large forgings, so that the large forgings can be loaded in a cargo box 600 with a smaller width, thereby reducing transportation costs. The large forgings are limited by the fixed structure 140 and the limiting plate 301 to prevent the large forgings from sliding sideways on the supporting device 100, thereby improving the stability of transportation. In addition, a supporting frame 200 is provided at the bottom of the supporting device 100 for easy shoveling by a forklift, thereby facilitating transportation.
[0049] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0050] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0051] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present application.
Claims
1. A large forging container loading bracket, characterized in that: include: A supporting device (100), a supporting frame (200), an intermediate rod (300) and a connecting rod (400), wherein: The two supporting devices (100) are arranged opposite to each other and connected via the connecting rod (400); The support device (100) comprises a base frame (110), an inclined support frame (120), a rib plate (130) and a fixing structure (140), wherein: One end of the diagonal support frame (120) is connected to the base frame (110), and the other end extends upward at an inclined angle; The rib plate (130) connects the base frame (110) and the diagonal support frame (120); The fixing structure (140) is arranged on the diagonal support frame (120), and the fixing structure (140) comprises a vertical rod (141) which is perpendicular to the diagonal support frame (120) and extends upward, and a fixing plate (142) fixed on the vertical rod (141); The middle rod (300) is arranged between the two base frames (110), and a limiting plate (301) is arranged on one side of the middle rod (300) close to the lower end of the diagonal support frame (120); The support frame (200) is arranged at the bottom of the middle rod (300) and the two support devices (100) along the length direction of the connecting rod (400); The forging ring (500) is placed on the two diagonal support frames (120), and the forging ring (500) abuts against the limiting plate (301) and is located below the two fixing plates (142).
2. The large forging container loading bracket according to claim 1 is characterized in that: The inclination angle of the diagonal support frame (120) and the base frame (110) is not less than 32 degrees.
3. The large forging container loading bracket according to claim 1 is characterized in that: The support frame (200) comprises two fork grooves, and the distance between the two fork grooves matches the fork distance of a forklift.
4. The large forging container loading bracket according to claim 1 is characterized in that: There are no less than two rib plates (130) on each of the supporting devices (100), and the plurality of rib plates (130) are arranged in parallel in sequence and are respectively connected to opposite surfaces of the base frame (110) and the diagonal support frame (120).
5. The large forging container loading bracket according to claim 4 is characterized in that: Both ends of the connecting rod (400) are respectively connected to the corresponding rib plates (130) on the two supporting devices (100).
6. The large forging container loading bracket according to claim 1, characterized in that: The length of the diagonal support frame (120) is smaller than the length of the base frame (110).
7. The large forging container loading bracket according to claim 1, characterized in that: The length of the bottom frame (110) is smaller than the inner width of the cargo box (600).