Full-automatic feeding machine for copper pipes

Abstract

The utility model relates to the technical field of pipe fitting production, in particular to a full-automatic feeding machine for copper pipes, which is characterized in that a plurality of feeding brackets are arranged on a frame assembly, clamping brackets are arranged on the inner sides of the feeding brackets, the output ends of the clamping brackets correspond to the input ends of guide brackets, and a plurality of lifting mechanisms are arranged on the outer side of the frame assembly; a speed reducer rack lifting assembly is arranged between the lifting mechanisms, a material frame is arranged on the outer sides of the lifting mechanisms, and grating assemblies are arranged on the portions, located on the two sides of the material frame, of the feeding machine. The device has the advantages of being high in efficiency, stable in workpiece machining quality, energy-saving and high in universality.

Description

Technical Field

[0001] The utility model relates to the technical field of pipe fitting production, in particular to a full-automatic feeding machine for copper pipes. Background Art

[0002] A loader is an automated device used to automatically transport raw materials, parts and other materials from storage bins, hoppers or barrels to production lines or equipment.

[0003] The copper tube feeder in the prior art has the following defects:

[0004] (1) Existing similar products cannot be automatically lifted or flipped;

[0005] (2) Existing equipment cannot automatically feed materials;

[0006] (3) Existing equipment cannot automatically clamp;

[0007] (4) The safety of existing equipment cannot be guaranteed.

[0008] In view of the above problems, the utility model designs a fully automatic copper tube feeding machine, which can effectively combine automatic feeding, automatic material picking and placing, automatic clamping and automatic feeding, and has the advantages of high efficiency, stable workpiece processing quality, energy saving and strong versatility. Summary of the invention

[0009] The purpose of the utility model is to overcome the deficiencies of the prior art and to provide a fully automatic copper tube feeding machine which can effectively combine automatic feeding, automatic material picking and placing, automatic clamping and automatic feeding, and has the advantages of high efficiency, stable workpiece processing quality, energy saving and strong versatility.

[0010] In order to achieve the above-mentioned purpose, the utility model provides a fully automatic feeding machine for copper tubes, the interior of the feeding machine includes a frame assembly, a plurality of feeding brackets are arranged on the frame assembly, a clamping bracket is arranged on the inner side of the feeding bracket, the output end of the clamping bracket corresponds to the input end of the guide bracket, a plurality of lifting mechanisms are arranged on the outer side of the frame assembly, a reducer rack lifting assembly is arranged between the lifting mechanisms, a material rack is arranged on the outer side of the lifting mechanism, and grating assemblies are arranged on both sides of the material rack position of the feeding machine.

[0011] There are multiple lifting mechanisms and they are arranged on the same straight line; there are multiple feeding brackets and they are arranged on the same straight line.

[0012] The front end of the guide bracket is a pair of connecting rods 1 connected by a connecting rod shaft, the tail end of the connecting rod 1 is connected to a pair of connecting rods 2 through a transition plate, a pair of guide wheels that cooperate with each other are arranged at the top of the connecting rod 1, the tail ends of the pair of connecting rods 2 are connected to one end of the floating joint through a connecting piece, the other end of the floating joint is connected to one end of the cylinder 1, and the other end of the cylinder 1 is arranged on the mounting frame.

[0013] The front end of the clamping bracket is a bracket installed on the slider mounting plate, the slider mounting plate is installed on the guide rail, the guide rail is set on the guide rail mounting plate, mounting plate brackets are set on both sides of the guide rail mounting plate, cylinder two is set at the bottom of the guide rail mounting plate, and cylinder ear bracket and transition plate are set at the tail end of cylinder two.

[0014] The outer side of the lifting mechanism is a loading and storing rack installed on the side panel, a cylinder protection cover is arranged below the loading and storing rack, a lifting movable mechanism is arranged at the bottom of the side panel, a shaft sleeve connected to the reducer rack lifting assembly is arranged in the middle of the side panel, and a gear that cooperates with the rack arranged inside the side panel is arranged in the middle of the shaft sleeve.

[0015] The lower end of the reducer rack lifting assembly is a reducer assembly connected through a connecting shaft, and a limiting ring is arranged at one end of the reducer assembly.

[0016] A mounting lower plate connected to the bottom of cylinder three is provided at the bottom of the feeding bracket, and both sides of the mounting lower plate are respectively connected to a pair of mounting side plates one, mounting side plate two is installed on mounting side plate one, and a cylinder mounting plate is installed on the top of mounting side plate one, and the top of cylinder three is connected to the cylinder mounting plate through a floating joint, and an anti-collision plate is provided on the top of the cylinder mounting plate, and the top of the anti-collision plate is an outwardly inclined surface and a limit head is provided at the connection between the cylinder mounting plate and the mounting side plate one.

[0017] The outer layer of the grating component is provided with a light source cover, the inner side of the light source cover is provided with a light source, and a laser sensor is provided beside the light source.

[0018] The position of the laser sensor on the light source cover is flush with the height of the material rack.

[0019] Compared with the prior art, the utility model has the following beneficial effects:

[0020] The utility model combines automatic loading, automatic material taking and placing, automatic clamping and automatic material feeding, and has the advantages of high efficiency, stable workpiece processing quality, energy saving and strong versatility. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the structure of the fully automatic copper tube feeding machine in an embodiment of the present invention.

[0022] Figure 2 Schematic diagram of the structure of the guide bracket in an embodiment of the present invention.

[0023] Figure 3 Schematic diagram of the structure of the material clamping bracket in an embodiment of the present invention.

[0024] Figure 4 Schematic diagram of the structure of the lifting mechanism in an embodiment of the present invention.

[0025] Figure 5 It is a structural schematic diagram of the reducer rack lifting assembly in an embodiment of the present invention.

[0026] Figure 6 It is a schematic diagram of the structure of the feeding bracket in an embodiment of the present invention.

[0027] Figure 7 Schematic diagram of the structure of the grating assembly in an embodiment of the present invention.

[0028] Figure 8 Schematic diagram of a grating laser sensor of a feeding mechanism assembly in an embodiment of the present invention.

[0029] Fig. 9 Schematic diagram of the docking of AGV and material rack in an embodiment of the present invention.

[0030] Description of reference numerals:

[0031] 1 is the guide bracket, 2 is the clamping bracket, 3 is the lifting mechanism, 4 is the reducer rack lifting assembly, 5 is the feeding bracket, 6 is the frame assembly, 7 is the grating assembly, and 8 is the material rack.

[0032] 1-1 is transition plate 1, 1-2 is connecting rod shaft, 1-3 is guide wheel, 1-4 is connecting rod 1, 1-5 is connecting rod 2, 1-6 is floating joint 1, 1-7 is cylinder 1, and 1-8 is mounting bracket.

[0033] 2-1 is the bracket, 2-2 is the slider mounting plate, 2-3 is the guide rail, 2-4 is the guide rail mounting plate, 2-5 is the mounting plate bracket, 2-6 is the cylinder two, 2-7 is the transition plate two, and 2-8 is the cylinder ear bracket.

[0034] 3-1 is the cylinder protection cover, 3-2 is the loading and placing rack, 3-3 is the side plate, 3-4 is the rack, 3-5 is the gear, 3-6 is the shaft sleeve, and 3-7 is the lifting and movable mechanism.

[0035] 4-1 is a limit ring, 4-2 is a reducer assembly, and 4-3 is a connecting shaft.

[0036] 5-1 is the anti-collision plate, 5-2 is the floating joint 2, 5-3 is the cylinder 3, 5-4 is the cylinder mounting plate, 5-5 is the mounting side plate 1, 5-6 is the mounting side plate 2, and 5-7 is the mounting lower plate.

[0037] 7-1 is a light source cover, 7-2 is a light source, and 7-3 is a laser sensor. DETAILED DESCRIPTION

[0038] The utility model is now further described with reference to the accompanying drawings.

[0039] See also Figures 1 to 9 The utility model provides a fully automatic feeding machine for copper tubes, the interior of the feeding machine includes a frame assembly 6, a plurality of feeding brackets 5 are arranged on the frame assembly 6, a clamping bracket 2 is arranged on the inner side of the feeding bracket 5, the output end of the clamping bracket 2 corresponds to the input end of the guide bracket 1, a plurality of lifting mechanisms 3 are arranged on the outer side of the frame assembly 6, a reducer rack lifting assembly 4 is arranged between the lifting mechanisms 3, a material rack 8 is arranged on the outer side of the lifting mechanism 3, and grating assemblies 7 are arranged on both sides of the material rack 8 position of the feeding machine.

[0040] There are multiple lifting mechanisms 3 and they are arranged on the same straight line; there are multiple feeding brackets 5 and they are arranged on the same straight line.

[0041] The front end of the guide bracket 1 is a pair of connecting rods 1-4 connected by a connecting rod shaft 1-2, and the tail ends of the connecting rods 1-4 are connected to a pair of connecting rods 1-5 through transition plates 1-1. A pair of guide wheels 1-3 that cooperate with each other are arranged at the top of the connecting rods 1-4, and the tail ends of the pair of connecting rods 1-5 are connected to one end of a floating joint 1-6 through a connecting piece, and the other end of the floating joint 1-6 is connected to one end of a cylinder 1-7, and the other end of the cylinder 1-7 is arranged on a mounting frame 1-8.

[0042] The front end of the clamping bracket 2 is a bracket 2-1 installed on a slider mounting plate 2-2, the slider mounting plate 2-2 is installed on a guide rail 2-3, the guide rail 2-3 is arranged on a guide rail mounting plate 2-4, mounting plate brackets 2-5 are arranged on both sides of the guide rail mounting plate 2-4, a cylinder 2-6 is arranged at the bottom of the guide rail mounting plate 2-4, and a cylinder ear bracket 2-8 and a transition plate 2-7 are arranged at the tail end of the cylinder 2-6.

[0043] The outer side of the lifting mechanism 3 is a loading and storing rack 3-2 installed on the side plate 3-3, a cylinder protection cover 3-1 is arranged below the loading and storing rack 3-2, a lifting movable mechanism 3-7 is arranged at the bottom of the side plate 3-3, a shaft sleeve 3-6 connected to the reducer rack lifting assembly 4 is arranged in the middle of the side plate 3-3, and a gear 3-5 that cooperates with the rack 3-4 arranged inside the side plate 3-3 is arranged in the middle of the shaft sleeve 3-6.

[0044] The lower end of the reducer rack lifting assembly 4 is a reducer assembly 4-2 connected via a connecting shaft 4-3, and a limiting ring 4-1 is provided at one end of the reducer assembly 4-2.

[0045] The bottom of the feeding bracket 5 is provided with a mounting lower plate 5-7 connected to the bottom of the cylinder three 5-3, and the two sides of the mounting lower plate 5-7 are respectively connected to a pair of mounting side plates one 5-5, and the mounting side plate one 5-5 is installed with a mounting side plate two 5-6, and the top of the mounting side plate one 5-5 is installed with a cylinder mounting plate 5-4, and the top of the cylinder three 5-3 is connected to the cylinder mounting plate 5-4 through a floating joint two 5-2, and the top of the cylinder mounting plate 5-4 is provided with an anti-collision plate 5-1, and the top of the anti-collision plate 5-1 is an outwardly inclined surface and a limit head is provided at the connection between the cylinder mounting plate 5-4 and the mounting side plate one 5-5.

[0046] The outer layer of the grating assembly 7 is provided with a light source cover 7-1, the inner side of the light source cover 7-1 is provided with a light source 7-2, and a laser sensor 7-3 is provided next to the light source 7-2.

[0047] The position of the laser sensor 7 - 3 on the light source cover 7 - 1 is flush with the height of the material rack 8 .

[0048] Working principle:

[0049] The utility model does not require much debugging when in use:

[0050] Before the equipment is started, workers first manually place the copper tubes on the material rack 8, and the AGV trolley drives the material rack 8 to place the copper tube raw materials on the loading rack 3-2 in the lifting mechanism 3. Fig. 9 As shown, the far end of the loading rack 3-2 is lifted to gather the copper tubes inward, and the copper tubes are lifted and flipped over to the anti-collision plate 5-1 in the feeding bracket 5 through the lifting movable mechanism 3-7, the gear 3-5 and the rack 3-4. The copper tubes are lifted and flipped over to the anti-collision plate 5-1 in the feeding bracket 5, and the copper tubes are lifted upward from the limit position of the anti-collision plate 5-1 to the top of the cylinder mounting plate 5-4. Since the top surface of the anti-collision plate 5-1 is inclined, the copper tubes will roll into the groove of the bracket 2-1 in the clamping bracket 2 at this time, and the slider on the guide rail 2-3 is driven to move by the movement of the cylinder 2-6 to send the raw materials to the two guide wheels 1-3 of the guide bracket 1, thereby realizing the delivery of the copper tubes into the existing chipless crushing machine.

[0051] The above are only preferred implementations of the present invention, which are only used to help understand the method and core ideas of the present application. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the idea of ​​the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

[0052] In the description of the present invention, it should be noted that the terms "upper", "lower", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0053] The utility model solves the problem that the feeder in the prior art cannot automatically feed and load materials and has potential safety hazards as a whole, combines automatic feeding, automatic material picking and placing, automatic clamping and automatic feeding, and has the advantages of high efficiency, stable workpiece processing quality, energy saving and strong versatility.

Claims

1. A fully automatic copper tube feeding machine, characterized in that: The interior of the feeder includes a frame assembly (6), a plurality of feeding brackets (5) are arranged on the frame assembly (6), a clamping bracket (2) is arranged on the inner side of the feeding bracket (5), the output end of the clamping bracket (2) corresponds to the input end of the guide bracket (1), a plurality of lifting mechanisms (3) are arranged on the outer side of the frame assembly (6), a reducer rack lifting assembly (4) is arranged between the lifting mechanisms (3), a material rack (8) is arranged on the outer side of the lifting mechanism (3), and grating assemblies (7) are arranged on both sides of the material rack (8) of the feeder.

2. The fully automatic copper tube feeding machine according to claim 1 is characterized in that: The lifting mechanisms (3) are multiple and arranged on the same straight line; the feeding brackets (5) are multiple and arranged on the same straight line.

3. The fully automatic copper tube feeding machine according to claim 1, characterized in that: The front end of the guide bracket (1) is a pair of connecting rods (1-4) connected via a connecting rod shaft (1-2); the tail ends of the connecting rods (1-4) are connected to a pair of connecting rods (1-5) via transition plates (1-1); the top ends of the connecting rods (1-4) are provided with a pair of guide wheels (1-3) that cooperate with each other; the tail ends of the pair of connecting rods (1-5) are connected to one end of a floating joint (1-6) via a connecting piece; the other end of the floating joint (1-6) is connected to one end of a cylinder (1-7); the other end of the cylinder (1-7) is provided on a mounting frame (1-8).

4. The fully automatic copper tube feeding machine according to claim 1, characterized in that: The front end of the material clamping bracket (2) is a bracket (2-1) mounted on a slider mounting plate (2-2); the slider mounting plate (2-2) is mounted on a guide rail (2-3); the guide rail (2-3) is arranged on a guide rail mounting plate (2-4); mounting plate brackets (2-5) are arranged on both sides of the guide rail mounting plate (2-4); a second cylinder (2-6) is arranged at the bottom of the guide rail mounting plate (2-4); and a cylinder ear bracket (2-8) and a second transition plate (2-7) are arranged at the rear end of the second cylinder (2-6).

5. The fully automatic copper tube feeding machine according to claim 1, characterized in that: The outer side of the lifting mechanism (3) is a loading rack (3-2) mounted on the side plate (3-3); a cylinder protection cover (3-1) is arranged below the loading rack (3-2); a lifting movable mechanism (3-7) is arranged at the bottom of the side plate (3-3); a shaft sleeve (3-6) connected to a speed reducer rack lifting assembly (4) is arranged in the middle of the side plate (3-3); and a gear (3-5) cooperating with a rack (3-4) arranged inside the side plate (3-3) is arranged in the middle of the shaft sleeve (3-6).

6. The fully automatic copper tube feeding machine according to claim 1, characterized in that: The lower end of the reducer rack lifting assembly (4) is a reducer assembly (4-2) connected via a connecting shaft (4-3), and a limit ring (4-1) is provided at one end of the reducer assembly (4-2).

7. The fully automatic copper tube feeding machine according to claim 1, characterized in that: The bottom of the feeding bracket (5) is provided with a mounting lower plate (5-7) connected to the bottom of the cylinder three (5-3), and the two sides of the mounting lower plate (5-7) are respectively connected to a pair of mounting side plates one (5-5), and the mounting side plate one (5-5) is installed with a mounting side plate two (5-6), and the top of the mounting side plate one (5-5) is installed with a cylinder mounting plate (5-4), and the top of the cylinder three (5-3) is connected to the cylinder mounting plate (5-4) through a floating joint two (5-2), and the top of the cylinder mounting plate (5-4) is provided with an anti-collision plate (5-1), and the top of the anti-collision plate (5-1) is an outwardly inclined surface, and a limit head is provided at the connection between the cylinder mounting plate (5-4) and the mounting side plate one (5-5).

8. The fully automatic copper tube feeding machine according to claim 1, characterized in that: The outer layer of the grating component (7) is provided with a light source cover (7-1), the inner side of the light source cover (7-1) is provided with a light source (7-2), and a laser sensor (7-3) is provided next to the light source (7-2).

9. The fully automatic copper tube feeding machine according to claim 8, characterized in that: The position of the laser sensor (7-3) on the light source cover (7-1) is flush with the height of the material rack (8).

Images