Intelligent red coke extinguishing robot

By combining thermal imaging infrared detector and electric push rod in the extinguishing red-coke robot, precise positioning and re-extinguishing of unextinguished coke is achieved, and the traditional extinguished red-coke robot is solved without uniform spraying and automatic in wet extinguishing coke quenching. Detecting difficult problems improves efficiency and resource utilization.

CN222293970UActive Publication Date: 2025-01-03QITAIHE BAOTAILONG COAL CHEM IND
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Patent Information

Application Number
CN202420672882.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-01-03
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

Traditional red-coke extinguishing robots cannot spray water evenly during the wet coke quenching process, resulting in some coke not being extinguished and the unextinguished heat source cannot be automatically detected, resulting in time-consuming and wasting water resources after repeated operations.

Method used

An intelligent red-coke extinguishing robot was designed, using thermal imaging infrared detector combined with electric push rod and water jet port. By detecting the unextinguished coke position after the first quenching, the water jet port is accurately adjusted to perform coke extinguishing again. , save time and water resources.

Benefits of technology

It realizes rapid positioning of unextinguished coke positions, improves work efficiency, reduces water resources, and saves manpower and time.

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Abstract

The utility model discloses an intelligent red coke extinguishing robot, which belongs to the technical field of intelligent red coke extinguishing, and comprises a bottom plate, a motor is fixedly mounted on the bottom plate, a motor shaft is fixedly connected with a threaded rod, the threaded rod is in threaded connection with a threaded plate, a mounting triangular block is fixedly mounted on the threaded plate, and the mounting triangular block is fixedly connected with the bottom plate. A mounting triangular block is fixedly connected with a thermal imaging infrared detector, the thermal imaging infrared detector is electrically connected with a motor, and a threaded plate is fixedly provided with a second electric push rod. In order to solve the problems that coke on a coke quenching table cannot be detected by a thermal imaging infrared detector, and if the coke is not quenched, the thermal imaging infrared detector can control a motor and a second electric push rod to start to accurately quench the coke at the position, so that the problem that the coke cannot be completely quenched at one time, the coke can only be completely quenched again, and the water resource is greatly wasted is solved. And waste of water resources is prevented.
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Description

Technical Field

[0001] The utility model belongs to the technical field of intelligent extinguishing red coke, and in particular relates to an intelligent extinguishing red coke robot. Background Art

[0002] Coke quenching refers to the process of cooling red-hot coke to a temperature that is convenient for transportation and storage. The commonly used methods of coke quenching are wet quenching and dry quenching. Wet quenching is a quenching method that uses water as the quenching medium, while dry quenching is a process that uses inert gas as a circulating gas to exchange heat with the red-hot coke in a dry quenching furnace to extinguish the red coke.

[0003] Although the traditional red coke quenching robot can effectively quench coke, when using wet quenching, the water sprayed from the water nozzle cannot be evenly scattered on the coke, which may cause the coke in some positions not to be extinguished by the water. The traditional red coke quenching robot cannot automatically detect the heat source and cannot locate the position of the unextinguished coke in time. It can only perform comprehensive quenching again. This operation will be very time-consuming and greatly waste water resources. Utility Model Content

[0004] The utility model aims to provide an intelligent red coke extinguishing robot, which solves the problem that although the traditional red coke extinguishing robot can effectively quench coke, it may not be able to quench all the coke in one go when using wet quenching, and the traditional red coke extinguishing robot cannot automatically detect the heat source and can only perform comprehensive quenching again, which is very time-consuming and greatly wastes water resources.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A smart robot for extinguishing red coke, characterized in that it includes a base plate, on which a motor is fixedly mounted, the output shaft of the motor is fixedly connected to one end of a threaded rod, on which a threaded plate is threadedly connected, a mounting triangle block is fixedly mounted at an upper middle position on one side of the threaded plate, a group of thermal imaging infrared detectors are fixedly connected to one side of the mounting triangle block, the thermal imaging infrared detectors are electrically connected to the motor, a group of second electric push rods are fixedly mounted on the top of the threaded plate, the second electric push rods and the thermal imaging infrared detectors are electrically connected, the output end of the second electric push rods is fixedly connected to one side of a water spray outlet, and the two sides of the threaded plate are slidably connected in a slide rail.

[0007] Specifically, a group of tracks are fixedly installed on the base plate, the tracks are slidably connected to the wheel hub, a connecting cylinder is fixedly connected to the wheel hub, two groups of connecting brackets are fixedly installed on the connecting cylinder, and one end of the connecting cylinder is fixedly connected to one of the output shafts of the double-headed motor.

[0008] Specifically, the top of the connecting bracket is fixedly connected to the bottom of the truck, a group of inclined plates are fixedly installed in the truck, and one side of the truck is slidably connected to the sliding plate.

[0009] Specifically, a group of connecting blocks are fixedly connected to both ends of the sliding plate, one end of the connecting block is fixedly connected to the output shaft of the first electric push rod, the first electric push rod is fixedly mounted on the mounting plate, and one side of the mounting plate is fixedly connected to one side of the truck.

[0010] Specifically, a quenching platform is fixedly installed on the bottom plate, the quenching platform is located between the track and the threaded plate, and a group of partitions are fixedly installed on both sides of the quenching platform.

[0011] Beneficial effects:

[0012] (1) The utility model provides an intelligent red coke quenching robot, in which a motor is fixedly mounted on a bottom plate, the output shaft of the motor is fixedly connected to one end of a threaded rod, a threaded plate is slidably connected to the threaded rod, a group of second electric push rods are fixedly mounted at the middle and upper position of one side of the threaded plate, a group of thermal imaging infrared detectors are also mounted on the threaded plate, and the thermal imaging infrared detectors are electrically connected to the motor and the second electric push rods. After the first coke quenching on the coke quenching table, the thermal imaging infrared detector is started to detect it. If unextinguished coke is detected, the thermal imaging infrared detector will control the water spray component to move to the location of the unextinguished coke. After the movement is completed, the thermal imaging infrared detector will control the water spray component again to quench it. This not only quickly locates the location of the unextinguished coke and improves work efficiency, but also prevents the waste of water resources.

[0013] (2) The utility model provides an intelligent robot for quenching red coke. An inclined plate is fixedly installed inside a truck, and a group of first electric push rods are fixedly installed on both sides of the truck. The first electric push rods are fixedly connected to one end of a connecting block, and the other end of the connecting block is fixedly connected to the side wall of a sliding plate. The first electric push rods can drive the sliding plate to move upward together, and then open the unloading port. Because an inclined plate is provided inside the truck, the coke will slide off the inclined plate due to inertia, and finally the quenched coke will slide onto the quenching table. It is very convenient to use and greatly saves time. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;

[0015] Figure 2 for Figure 1 Left view of;

[0016] Figure 3 for Figure 2 Left view of;

[0017] Figure 4 for Figure 1 Enlarged view of point A in the middle;

[0018] Figure 5 for Figure 1 Enlarged view of point B in the middle.

[0019] In the figure: 1. bottom plate; 110. track; 111. wheel hub; 112. connecting cylinder; 113. double-headed motor; 114. connecting bracket; 115. truck; 116. tilting plate; 117. mounting plate; 118. first electric push rod; 119. connecting block; 120. sliding plate; 2. quenching table; 210. partition; 3. motor; 310. threaded rod; 311. threaded plate; 312. mounting triangle block; 313. thermal imaging infrared detector; 314. second electric push rod; 315. water nozzle; 316. slide rail. DETAILED DESCRIPTION

[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the utility model will be briefly introduced below in combination with the drawings and the description of the embodiments or the prior art.

[0021] Embodiment 1:

[0022] like Figure 1-5 As shown: an intelligent red coke extinguishing robot, including a base plate 1, on which a motor 3 is fixedly installed, the output shaft of the motor 3 is fixedly connected to one end of a threaded rod 310, the threaded rod 310 is threadedly connected to a threaded plate 311, a mounting triangle block 312 is fixedly installed at the middle and upper position of one side of the threaded plate 311, one side of the mounting triangle block 312 is fixedly connected to a group of thermal imaging infrared detectors 313, the thermal imaging infrared detectors 313 are electrically connected to the motor 3, a group of second electric push rods 314 are fixedly installed at the top of the threaded plate 311, the second electric push rods 314 and the thermal imaging infrared detectors 313 are electrically connected, the output end of the second electric push rod 314 is fixedly connected to one side of a water spray outlet 315, and the two sides of the threaded plate 311 are slidably connected in the slide rail 316.

[0023] After the coke slides onto the quenching platform 2, the staff starts the motor 3 and the second electric push rod 314 to fully quench the coke on the quenching platform 2. After the first quenching, the thermal imaging infrared detector 313 is started to detect the coke. The motor 3 is fixedly installed on the bottom plate 1, and the output shaft of the motor 3 is fixedly connected to one end of the threaded rod 310. A threaded plate 311 is slidably connected to the threaded rod 310. A group of second electric push rods 314 are fixedly installed at the middle and upper position of one side of the threaded plate 311. A group of thermal imaging infrared detectors are also installed on the threaded plate 311. Infrared detector 313, and thermal imaging infrared detector 313 is electrically connected to motor 3 and second electric push rod 314. After the first round of quenching, thermal imaging infrared detector 313 will detect whether there is any unquenched coke on quenching platform 2. If so, thermal imaging infrared detector 313 will control motor 3 and second electric push rod 314 to start, adjust the position of water spray port 315, and when water spray port 315 moves to above the unquenched coke, quench the coke at that position again. This not only saves manpower, but also effectively avoids wasting water resources.

[0024] A group of rails 110 are fixedly installed on the base plate 1, and the rails 110 are slidably connected to the wheel hub 111. A connecting cylinder 112 is fixedly connected to the wheel hub 111, and two groups of connecting brackets 114 are fixedly installed on the connecting cylinder 112. One end of the connecting cylinder 112 is fixedly connected to one of the output shafts of the double-headed motor 113, and the top of the connecting bracket 114 is fixedly connected to the bottom of the truck 115. A group of inclined plates 116 are fixedly installed in the truck 115, and one side of the truck 115 is slidably connected to the sliding plate 120.

[0025] A connecting bracket 114 is fixedly installed at the bottom of the truck 115, and the bottom end of the connecting bracket 114 is rotatably connected to the connecting cylinder 112, and the connecting cylinder 112 is fixedly connected to one set of output ends of the double-headed motor 113. After starting the double-headed motor 113, the double-headed motor 113 will drive the wheel hub 111 and the connecting cylinder 112 to rotate, thereby providing a power source for the truck 115, enabling it to move on the track 110.

[0026] Embodiment 2:

[0027] like Figure 1-5 A group of connecting blocks 119 are fixedly connected to both ends of the sliding plate 120, one end of the connecting block 119 is fixedly connected to the output shaft of the first electric push rod 118, the first electric push rod 118 is fixedly installed on the mounting plate 117, one side of the mounting plate 117 is fixedly connected to one side of the transport truck 115, a quenching platform 2 is fixedly installed on the bottom plate 1, the quenching platform 2 is located between the track 110 and the threaded plate 311, and a group of partitions 210 are fixedly installed on both sides of the quenching platform 2.

[0028] An inclined plate 116 is fixedly installed inside the truck 115, and a group of first electric push rods 118 are fixedly installed on both sides of the truck 115. The first electric push rods 118 are fixedly connected to one end of a connecting block 119, and the other end of the connecting block 119 is fixedly connected to the side wall of the sliding plate 120. After the first electric push rods 118 are started, the sliding plate 120 will be driven to move upward together, thereby opening the unloading port on one side of the truck 115, so that the quenched coke can slide onto the quenching table 2.

[0029] Working principle:

[0030] First, the transport truck 115 is operated to move to one side of the quenching station 2 through the track 110. An inclined plate 116 is fixedly installed inside the transport truck 115, and a group of first electric push rods 118 are fixedly installed on both sides of the transport truck 115. The first electric push rods 118 are fixedly connected to one end of the connecting block 119, and the other end of the connecting block 119 is fixedly connected to the side wall of the sliding plate 120. After the first electric push rods 118 are started, the sliding plate 120 will be driven to move upward together, thereby opening the unloading door on one side of the transport truck 115. The cargo port allows the coke to slide onto the quenching platform 2. Then the staff starts the motor 3 and the second electric push rod 314 to fully quench the coke on the quenching platform 2. After the first quenching, the thermal imaging infrared detector 313 is started to detect the coke. The motor 3 is fixedly installed on the bottom plate 1. The output shaft of the motor 3 is fixedly connected to one end of the threaded rod 310. The threaded plate 311 is slidably connected to the threaded rod 310. A group of second electric push rods 314 are fixedly installed at the upper middle position on one side of the threaded plate 311. A group of thermal imaging infrared detectors 313 are also installed on the threaded plate 311, and the thermal imaging infrared detectors 313 are electrically connected to the motor 3 and the second electric push rod 314. After the first round of quenching, the thermal imaging infrared detector 313 will detect whether there is still unquenched coke on the quenching station 2. If so, the thermal imaging infrared detector 313 will control the motor 3 and the second electric push rod 314 to start and adjust the position of the water spray port 315. When the water spray port 315 moves to the top of the unquenched coke, the position is again adjusted. The quenching is performed for the second time, which not only saves manpower but also effectively avoids wasting water resources. A connecting bracket 114 is fixedly installed on the bottom of the transport truck 115, and the bottom end of the connecting bracket 114 is rotatably connected to the connecting cylinder 112, and the connecting cylinder 112 is fixedly connected to one set of output ends of the double-headed motor 113. After starting the double-headed motor 113, the double-headed motor 113 will drive the wheel hub 111 and the connecting cylinder 112 to rotate, thereby providing a power source for the transport truck 115, enabling it to move on the track 110.

[0031] The embodiments of this specific implementation method are all preferred embodiments of the utility model, and are not intended to limit the protection scope of the utility model. Therefore, all equivalent changes made based on the structure, shape, and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. An intelligent robot for extinguishing red coke, characterized in that: include: A base plate (1), on which a motor (3) is fixedly mounted; A threaded rod (310), wherein the output shaft of the motor (3) is fixedly connected to one end of the threaded rod (310); A threaded plate (311), the threaded rod (310) being threadedly connected with the threaded plate (311); A mounting triangular block (312) is fixedly mounted at the middle upper position of one side of the threaded plate (311); Thermal imaging infrared detectors (313), one side of the mounting triangle block (312) is fixedly connected with a group of thermal imaging infrared detectors (313), and the thermal imaging infrared detectors (313) are electrically connected to the motor (3); A second electric push rod (314), a group of second electric push rods (314) is fixedly mounted on the top of the threaded plate (311), and the second electric push rods (314) are electrically connected to the thermal imaging infrared detector (313); A water spray port (315), wherein the output end of the second electric push rod (314) is fixedly connected to one side of the water spray port (315); A slide rail (316), wherein both sides of the threaded plate (311) are slidably connected in the slide rail (316).

2. The intelligent red-scorch extinguishing robot according to claim 1, characterized in that: A group of rails (110) is fixedly mounted on the base plate (1), the rails (110) are slidably connected to a wheel hub (111), a connecting cylinder (112) is fixedly connected to the wheel hub (111), two groups of connecting brackets (114) are fixedly mounted on the connecting cylinder (112), and one end of the connecting cylinder (112) is fixedly connected to one of the output shafts of the double-headed motor (113).

3. The intelligent red-scorch extinguishing robot according to claim 2, characterized in that: The top of the connecting bracket (114) is fixedly connected to the bottom of the truck (115), a group of inclined plates (116) are fixedly installed in the truck (115), and one side of the truck (115) is slidably connected to the sliding plate (120).

4. The intelligent red-scorch extinguishing robot according to claim 3, characterized in that: A group of connecting blocks (119) are fixedly connected to both ends of the sliding plate (120), one end of the connecting block (119) is fixedly connected to the output shaft of the first electric push rod (118), the first electric push rod (118) is fixedly mounted on the mounting plate (117), and one side of the mounting plate (117) is fixedly connected to one side of the transport truck (115).

5. The intelligent red-scorch extinguishing robot according to claim 2, characterized in that: A quenching platform (2) is fixedly mounted on the bottom plate (1); the quenching platform (2) is located between the track (110) and the threaded plate (311); and a group of partitions (210) are fixedly mounted on both sides of the quenching platform (2).