Quenching device for glue spreader processing

The air-cooled quenching device with a motor-driven fan and refrigeration pipes, along with a clamping assembly, addresses air film issues, providing uniform cooling and improved quenching efficacy for rollers of varying thicknesses.

CN222294126UActive Publication Date: 2025-01-03CHANGZHOU JINAO ROLLER MASCH CO LTD
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Patent Information

Application Number
CN202421117039.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-01-03
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

Existing roller quenching devices face inefficiencies due to air film formation during cooling, leading to reduced quenching effectiveness, and existing solutions either fail to improve quenching or compromise wind force per unit area.

Method used

An air-cooled quenching device with a fan and refrigeration pipes, driven by a motor and gear system, that allows for even cooling and rotation of the roller, combined with a clamping assembly for various sizes, ensuring uniform air-cooling quenching.

Benefits of technology

The device achieves improved air-cooling quenching by evenly cooling the roller surface, enhancing quenching effectiveness and accommodating rollers of different thicknesses.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a quenching device for glue spreader processing, and relates to the technical field of glue spreader processing. Comprising a base, vertical plates are fixed to the two ends of the upper surface of the base, and guide rails are symmetrically arranged on the two sides of the upper surface of the base; the driving assembly is arranged on the upper surface of the base; the air-blast quenching assembly is arranged on the upper surface of the base, and the air-blast quenching assembly is connected with the driving assembly; and the clamping assembly is located on the vertical plate, and the clamping assembly is connected with the driving assembly. According to the glue spreading roller machining and quenching device, the air-blast quenching assembly is arranged on the base, a fan on the air-blast quenching assembly is matched with a refrigeration pipe so that a roller body can be rapidly cooled and quenched, and the air-blast quenching assembly is driven by the driving assembly to move on the base in a reciprocating mode; and a fan on the air-blast quenching assembly can uniformly blow all parts of the roller body, so that the air-blast quenching effect of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of processing a rubber coating roller, in particular to a processing and quenching device for a rubber coating roller. Background Art

[0002] After the initial manufacturing and forming of the rubber-coated roller, the roller body needs to be spray-quenched to improve the hardness of the roller body. Generally speaking, in the prior art, the rubber-coated roller is generally hardened by spray water quenching. However, the temperature of the roller body is generally heated to above 950° before quenching. When the existing cooling water mist cools the outer surface of the roller body, the cooling water flow will vaporize due to the high temperature, and then form an air film between the roller body and the cooling water flow. As a poor conductor of heat, the air film has an adverse effect on the quenching effect of the roller body.

[0003] The utility model with publication number CN 220183337 U discloses a quenching device for a rolling mill, comprising a frame, a receiving assembly, an air cooling assembly and a mist cooling assembly. Through the mutual cooperation of the air cooling assembly and the mist cooling assembly, cooling water in a spray state is sprayed onto the rolling mill to be quenched, and then the heat of the rolling mill to be quenched is quickly taken away by blowing the fan on the rolling mill to be quenched, thereby solving the problem of air film formation between the roller body and the cooling water flow.

[0004] As shown in the above utility model, some existing roller quenching devices use fans to blow and cool the roller body through natural wind. The cooling effect is relatively low and can only solve the problem of air film but cannot improve the quenching effect of the roller body. In addition, the above utility model increases the outlet area of ​​the fan so that the wind blown by the fan can blow the entire roller body. However, this method reduces the wind force per unit area, thereby reducing the effect of air-cooled quenching. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a glue coating roller processing quenching device to solve the existing problems.

[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions: a coating roller processing quenching device, comprising:

[0007] A base, wherein both ends of the upper surface of the base are fixed with vertical plates, and guide rails are symmetrically arranged on both sides of the upper surface of the base, and the guide rails are located between the two vertical plates;

[0008] A driving assembly, wherein the driving assembly is disposed on an upper surface of the base;

[0009] An air-cooled quenching assembly, which is arranged on the upper surface of the base and connected to the guide rail, and is connected to the driving assembly, and is used to air-cool the glue coating roller;

[0010] The clamping assembly is located on the vertical plate and is connected to the driving assembly for clamping the glue coating roller.

[0011] Preferably, the driving assembly includes a driving motor fixed to one end of the upper surface of the base, the output end of the driving motor is connected to a screw rod, one end of the screw rod is connected to a gear box, the gear box is fixed to the lower end of one of the vertical plates, the other end of the screw rod passes through one of the vertical plates and is movably connected to the other vertical plate through a bearing, and the other end of the screw rod is connected to the air-cooled quenching assembly.

[0012] Preferably, the screw rod is connected to a connecting shaft via a gear in a gear box, the top of the connecting shaft is connected to a clamping assembly via a bevel gear set, a protective cover is provided on the outside of the bevel gear set, and the protective cover is fixed to the outside of the upper end of one of the vertical plates.

[0013] Preferably, the air-cooled quenching assembly includes a mounting plate, guide blocks are fixed at both ends of the lower surface of the mounting plate, the guide blocks are connected to the guide rails, protrusions are fixed in the middle of both sides of the lower surface of the mounting plate, the screw grooves opened in the middle of the protrusions are connected to the screw rods, a fan is embedded in the middle of the upper surface of the mounting plate, side panels are fixed at both ends of the upper surface of the mounting plate, and the upper ends of the two side panels are connected by a plurality of refrigeration pipes distributed at equal intervals.

[0014] Preferably, the clamping assembly includes a connecting plate, a movable shaft passes through the middle of one side of the connecting plate through the vertical plate and is connected to the bevel gear set, a plurality of extension plates distributed in a circular array are fixed to the circumference of the connecting plate, and a clamping plate is provided on the extension plate.

[0015] Preferably, a limiting slider is fixed on one side of the clamping plate, a limiting slot is opened on one side of the extension plate, the limiting slider is located inside the limiting slot, a servo motor is fixed on the end of the extension plate, a screw is connected to the output end of the servo motor, one end of the screw penetrates the limiting slider and is movably connected to the inner wall of one end of the limiting slot through a bearing.

[0016] Beneficial Effects

[0017] The utility model provides a quenching device for processing a rubber coating roller. Compared with the prior art, it has the following advantages:

[0018] Beneficial effects:

[0019] 1. The coating roller processing quenching device is provided with an air-cooling quenching component on the base. The fan on the air-cooling quenching component cooperates with the refrigeration pipe to quickly cool and quench the roller body. The air-cooling quenching component is driven to reciprocate on the base by the driving component, so that the fan on the air-cooling quenching component can blow evenly to various parts of the roller body, thereby improving the air-cooling quenching effect of the device.

[0020] 2. The rubber coating roller processing and quenching device is provided with a clamping assembly on the vertical plate. The servo motor on the clamping assembly drives the clamping plate to move, so that multiple clamping plates cooperate to clamp and limit rubber coating rollers of different thicknesses, thereby improving the working range of the device. The clamping assembly is connected to the driving assembly, so that the driving motor can drive the clamping assembly to rotate when driving the air-cooled quenching assembly to move, and then drive the rubber coating roller to rotate, so that the roller body of the rubber coating roller can evenly receive the blowing of the fan, further improving the quenching effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the structure of the drive assembly of the utility model;

[0023] Figure 3 This is a schematic diagram of the vertical plate structure of the utility model;

[0024] Figure 4 This is a schematic diagram of the structure of the air-cooled quenching component of the utility model;

[0025] Figure 5 This is a schematic diagram of the structure of the clamping assembly of the utility model.

[0026] In the figure: base 1, vertical plate 11, guide rail 12, drive assembly 2, drive motor 21, screw 22, gear box 23, connecting shaft 24, bevel gear set 25, protective cover 26, air-cooled quenching assembly 3, mounting plate 31, guide block 32, protrusion 33, fan 34, side plate 35, refrigeration pipe 36, clamping assembly 4, connecting plate 41, extension plate 42, clamping plate 43, limit slider 44, limit slide groove 45, servo motor 46, screw 47. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] The utility model provides two technical solutions:

[0029] Figure 1-4 The first embodiment is shown: a rubber coating roller processing and quenching device, comprising:

[0030] The base 1 has vertical plates 11 fixed at both ends of the upper surface of the base 1 , and guide rails 12 are symmetrically arranged on both sides of the upper surface of the base 1 , and the guide rails 12 are located between the two vertical plates 11 .

[0031] The drive assembly 2 is arranged on the upper surface of the base 1. The drive assembly 2 includes a drive motor 21 fixed to one end of the upper surface of the base 1. The output end of the drive motor 21 is connected to a screw rod 22. One end of the screw rod 22 is connected to a gear box 23. A gear set is arranged inside the gear box 23. The gear box 23 is fixed to the lower end of one of the vertical plates 11. The other end of the screw rod 22 penetrates one of the vertical plates 11 and is movably connected to the other vertical plate 11 through a bearing. The other end of the screw rod 22 is connected to the air-cooled quenching assembly 3. The rod 22 is connected to the connecting shaft 24 through the gear in the gear box 23. The outer side of the connecting shaft 24 is sleeved with a protective sleeve. The top of the connecting shaft 24 is connected to the clamping assembly 44 through the bevel gear set 25, so that the driving motor 21 can drive the clamping assembly 44 to rotate through the gear set, the connecting shaft 24 and the bevel gear set 25 in the gear box 23. A protective cover 26 is provided on the outer side of the bevel gear set 25. The protective cover 26 is fixed to the outer side of the upper end of one of the vertical plates 11. The protective cover 26 plays a role in protecting and limiting the bevel gear set 25.

[0032] The air-cooled quenching assembly 3 is arranged on the upper surface of the base 1, and the air-cooled quenching assembly 3 is connected to the guide rail 12. The air-cooled quenching assembly 3 is connected to the driving assembly 2 and is used to air-cool the glue coating roller. The air-cooled quenching assembly 3 includes a mounting plate 31, and guide blocks 32 are fixed at both ends of the lower surface of the mounting plate 31. The guide blocks 32 are connected to the guide rail 12 by clamping, so that the mounting plate 31 maintains linear movement. The middle part of both sides of the lower surface of the mounting plate 31 is fixed with protrusions 33 The screw groove opened in the middle of the protrusion 33 is connected with the screw rod 22, and the middle part of the screw rod 22 is set as a reciprocating screw. The protrusion 33 can drive the mounting plate 31 to move back and forth on the guide rail 12. A fan 34 is embedded in the middle of the upper surface of the mounting plate 31. Side plates 35 are fixed at both ends of the upper surface of the mounting plate 31. The upper ends of the two side plates 35 are connected by a plurality of refrigeration pipes 36 distributed at equal intervals. The fan 34 cooperates with the refrigeration pipe 36 to perform air-cooling quenching on the upper roller body.

[0033] Figure 1 and 5A second embodiment is shown, which is mainly different from the first embodiment in that it includes a clamping assembly 44, which is located on the vertical plate 11 and is connected to the driving assembly 2 for clamping the glue coating roller. The clamping assembly 44 includes a connecting plate 4141, and a movable shaft passes through the middle of one side of the connecting plate 4141 through the vertical plate 11 and is connected to the bevel gear set 25, so that the driving motor 21 can drive the connecting plate 4141 to rotate, thereby driving the glue coating roller thereon to rotate, thereby improving the uniformity of air-cooled quenching. A plurality of extension plates 42 distributed in a ring array are fixed to the peripheral side of the connecting plate 4141, and a clamping plate 43 is arranged on the extension plate 42, and the clamping plate 43 is arranged in an L-shaped structure. 3 can clamp and limit the glue coating rollers of different thicknesses. A limiting slider 44 is fixed on one side of the clamping plate 43, and a limiting slot 45 is provided on one side of the extension plate 42. The limiting slider 44 is located inside the limiting slot 45. The limiting slider 44 cooperates with the limiting slot 45 to keep the clamping plate 43 moving linearly. A servo motor 46 is fixed at the end of the extension plate 42. A screw 47 is connected to the output end of the servo motor 46. One end of the screw 47 penetrates the limiting slider 44 and is movably connected to the inner wall of one end of the limiting slot 45 through a bearing. The servo motor 46 drives the limiting slider 44 to move in the limiting slot 45 through the screw 47, thereby driving the clamping plate 43 to move, so that the clamping plate 43 can clamp and limit the glue coating roller.

[0034] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used.

[0035] When in use, first place the glue coating roller between the two vertical plates 11, then start the multiple synchronous servo motors 46 on the connecting plates 4141, the servo motor 46 drives the screw 47 to rotate, the screw 47 drives the limit slider 44 to move in the limit slide groove 45, and then drives the clamping plate 43 to move until the multiple clamping plates 43 are in contact with the glue coating roller. At this time, the multiple clamping plates 43 cooperate to clamp the glue coating roller to limit the position, so that the glue coating roller is stably limited between the two vertical plates 11, and then start the drive motor 21, the drive motor 21 drives the screw rod 22 to rotate, and the protrusion 33 of the screw rod 22 cooperates to drive the installation The plate 31 moves back and forth on the guide rail 12, and at the same time, the screw rod 22 drives the connecting shaft 24 to rotate through the gear set in the gear box 23, and the connecting shaft 24 drives the connecting plate 4141 to rotate through the bevel gear set 25, thereby driving the glue coating roller to rotate, and at the same time, the fan 34 and the refrigeration pipe 36 on the mounting plate 31 are started, and the fan 34 and the refrigeration pipe 36 cooperate to perform air-cooling quenching on the upper glue coating roller, and the fan 34 moves horizontally with the mounting plate 31, and the glue coating roller rotates with the connecting plate 4141, so that the fan 34 can evenly blow air to cool the roller body of the glue coating roller, thereby improving the air-cooling quenching effect of the device.

[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A rubber coating roller processing and quenching device, characterized in that ,include: A base, wherein both ends of the upper surface of the base are fixed with vertical plates, and guide rails are symmetrically arranged on both sides of the upper surface of the base, and the guide rails are located between the two vertical plates; A driving assembly, wherein the driving assembly is disposed on an upper surface of the base; An air-cooled quenching assembly, which is arranged on the upper surface of the base and connected to the guide rail, and is connected to the driving assembly, and is used to air-cool the glue coating roller; The clamping assembly is located on the vertical plate and is connected to the driving assembly for clamping the glue coating roller.

2. A rubber coating roller processing and quenching device according to claim 1, characterized in that: The driving assembly includes a driving motor fixed to one end of the upper surface of the base, the output end of the driving motor is connected to a screw, one end of the screw is connected to a gear box, the gear box is fixed to the lower end of one of the vertical plates, the other end of the screw passes through one of the vertical plates and is movably connected to the other vertical plate through a bearing, and the other end of the screw is connected to the air-cooled quenching assembly.

3. A rubber coating roller processing and quenching device according to claim 2, characterized in that: The screw rod is connected to a connecting shaft through a gear in a gear box. The top of the connecting shaft is connected to a clamping assembly through a bevel gear set. A protective cover is arranged on the outside of the bevel gear set. The protective cover is fixed on the outside of the upper end of one of the vertical plates.

4. The rubber coating roller processing and quenching device according to claim 1 is characterized in that: The air-cooled quenching assembly includes a mounting plate, guide blocks are fixed at both ends of the lower surface of the mounting plate, the guide blocks are connected to the guide rails, protrusions are fixed in the middle of both sides of the lower surface of the mounting plate, the screw grooves in the middle of the protrusions are connected to the screw rods, a fan is embedded in the middle of the upper surface of the mounting plate, side plates are fixed at both ends of the upper surface of the mounting plate, and the upper ends of the two side plates are connected by a plurality of refrigeration pipes distributed at equal intervals.

5. The rubber coating roller processing and quenching device according to claim 1 is characterized in that: The clamping assembly includes a connecting plate, a movable shaft passes through the middle of one side of the connecting plate through the vertical plate and is connected to the bevel gear set, a plurality of extension plates distributed in a circular array are fixed to the circumference of the connecting plate, and a clamping plate is arranged on the extension plate.

6. A rubber coating roller processing and quenching device according to claim 5, characterized in that: A limiting slider is fixed on one side of the clamping plate, a limiting slot is opened on one side of the extension plate, the limiting slider is located inside the limiting slot, a servo motor is fixed on the end of the extension plate, a screw is connected to the output end of the servo motor, one end of the screw penetrates the limiting slider and is movably connected to the inner wall of one end of the limiting slot through a bearing.