Guide device for sewing lower edge line of shirt collar

By using a combination of elastic baffles and adjustment devices during collar sewing, combined with arc-shaped guide plates and positioning ply, the problems of uneven collar and low sewing accuracy are solved, and efficient and automated collar sewing are achieved It is made of collars that are adapted to different materials and shapes, improving production efficiency and consistency of finished products.

CN222294390UActive Publication Date: 2025-01-03HUNAN WANGBULIAO GARMENTS +1
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421117533.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-01-03
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The prior art has problems in the collar sewing process, such as uneven collar, low sewing accuracy, low operating efficiency and inability to adapt to different materials and thickness fabrics. Especially for thicker or harder fabrics, the fixture cannot be applied evenly. force, which may cause wrinkles or damage to the fabric.

Method used

Use elastic baffles to limit the collar edges, and adjust the bending degree of the elastic baffles through adjustment devices. Combining arc guide plates and positioning ply plates to form an accurate collar conveying channel, adapting to collars of different sizes and shapes, and improving sewing Accuracy and efficiency, and automated operation through sensors and pushing devices.

Benefits of technology

It significantly improves the accuracy and production efficiency of collar sewing, adapts to diversified production needs, simplifies adjustment processes, enhances operational convenience, and reduces manual intervention through automation, improving production continuity and finished product consistency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222294390U_ABST
    Figure CN222294390U_ABST
Patent Text Reader

Abstract

The utility model provides a guiding device for shirt collar lower edge line sewing. The guiding device comprises an arc-shaped guiding plate, a positioning clamping plate and an elastic blocking piece. The positioning clamping plate is correspondingly arranged on the arc-shaped guide plate, the arc-shaped guide plate comprises a horizontal plate and an arc-shaped plate which are integrally formed, the elastic blocking pieces are perpendicular to the horizontal plate and arranged on the two sides of the positioning clamping plate, and a collar conveying channel is defined by the elastic blocking pieces, the arc-shaped guide plate and the positioning clamping plate. One end of the elastic blocking piece is fixedly connected with the positioning clamping plate, the other end of the elastic blocking piece is fixed to the horizontal plate through an adjusting device, and the radian of the elastic blocking piece can be adjusted through the adjusting device. According to the collar sewing machine, the edge of a collar is limited through the elastic blocking piece, the bending degree of the elastic blocking piece is adjusted through the adjusting device so that the collar sewing machine can adapt to collars of different sizes and shapes, and therefore the collar sewing precision and efficiency are improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of clothing manufacturing, in particular to a guide device for sewing the lower edge of a shirt collar. Background Art

[0002] In the production of clothing, the quality of collar surface is directly related to the quality of the product. In order to ensure that the collar surface can cover the collar bottom after being folded, and to prevent the collar corner from curling outward after the lapel is folded, the lapel is usually processed with a nest before being put on to give the lapel a certain nest, and the collar edge of the lapel is sewn to keep the lapel at a certain curvature. The traditional manual production method is manual with experience or technical knowledge. This method requires a high level of sewing operation. For different technical employees, the collar surface produced is also different. Not only is the collar surface rough and uneven, but it also reduces production efficiency, cannot meet customer requirements, and is not suitable for mass production.

[0003] The prior art CN201320564708.0 discloses a collar foot line fixture, comprising a first template, the first template comprising a positioning portion and an inclined portion, the positioning portion is a planar structure, the inclined portion comprises a first side and a second side opposite to the first side, the first side is connected to the positioning portion, and the inclined portion is upwardly warped relative to the positioning portion. Although the utility model improves the flatness and uniformity of collar sewing by fixing and guiding the stitches, the following problems still exist:

[0004] 1. The lower end of the collar is generally arc-shaped. Under the influence of the warped part, the collar will slide toward the horizontal positioning plate at one end close to the presser foot of the sewing machine. Under the influence of the block at the clamping part, the collar is likely to tilt at both ends under the influence of weight, affecting the sewing accuracy and the final flatness of the collar.

[0005] 2. After sewing is completed, due to the obstruction of the clamping parts, the operator needs to take the sewn collar from behind the presser foot, which is extremely troublesome and affects work efficiency.

[0006] 3. The device may not fully consider the collar processing requirements of fabrics of different materials and thicknesses. The diversity of fabrics may result in the clamp not being able to apply force evenly during use, especially for thicker or harder fabrics, affecting the collar effect and even causing wrinkles or damage to the fabric during sewing. Utility Model Content

[0007] In view of this, the purpose of the utility model is to provide a guide device for sewing the bottom edge of a shirt collar, which limits the edge of the collar by adopting an elastic baffle and adjusts the bending degree of the elastic baffle through an adjusting device to adapt to collars of different sizes and shapes, thereby improving the accuracy and efficiency of collar sewing.

[0008] The technical solution adopted by the utility model to solve its technical problems is:

[0009] Provided is a guide device for sewing the lower edge of a shirt collar, comprising: an arc-shaped guide plate, a positioning clamping plate and an elastic baffle;

[0010] The positioning clamping plate is correspondingly arranged on the arc guide plate, and the arc guide plate includes an integrally formed horizontal plate and an arc plate. The elastic baffle is perpendicular to the horizontal plate and is arranged on both sides of the positioning clamping plate, and is enclosed with the arc guide plate and the positioning clamping plate to form a collar conveying channel. One end of the elastic baffle is fixedly connected to the positioning clamping plate, and the other end is fixed to the horizontal plate by an adjusting device, and the curvature of the elastic baffle can be adjusted by the adjusting device.

[0011] It should be noted that, by setting the positioning clamp plate on the arc-shaped guide plate, together with the elastic baffle plate set perpendicular to the horizontal plate, a precise collar conveying channel is formed, so that the collar is conveyed to the presser foot of the sewing machine through the conveying channel for sewing, one end of the elastic baffle plate is fixed on the positioning clamp plate, and the other end is connected to the horizontal plate through an adjusting device, and the bending degree of the elastic baffle plate is adjusted by the adjusting device to adapt to collars of different sizes and shapes. This design enables the collar to be stably guided and positioned during the sewing process, improves the accuracy and efficiency of collar sewing, and does not require manual guidance of the direction of the collar. It can be widely used in the production of collars of different styles.

[0012] Preferably, the adjustment device includes a positioning block, an adjustment rod and a locking device, the positioning block is arranged on a horizontal plate, one end of the adjustment rod is abutted against the elastic baffle, and the other end is movably arranged on the positioning block through the locking device, and the curvature of the elastic baffle is controlled by adjusting the position of the adjustment rod on the positioning block.

[0013] It should be noted that the adjustment device uses the positioning block as a support point, one end of the adjusting rod is in contact with the elastic baffle, and the other end is connected to the positioning block through a locking device. By moving the position of the adjusting rod, the tightness and curvature of the contact between the elastic baffle and the collar are adjusted, so that the conveying channel can be suitable for the conveying of collars of different shapes, thereby improving sewing accuracy and efficiency.

[0014] Preferably, the adjustment device includes a support rod and an adjustment platform, and the adjustment platform is provided with adjustment steps at intervals. One end of the support rod is movably connected to the elastic baffle, and the other end is clamped on the adjustment step, and the curvature of the elastic baffle can be adjusted by clamping on different adjustment steps.

[0015] It should be noted that the adjustment device adopts a combination of a support rod and an adjustment platform with an adjustment step. The curvature of the elastic baffle is adjusted by changing the supporting point of the support rod, providing a simple and quick adjustment method. The curvature adjustment can be completed without complicated tools, thereby enhancing the convenience and efficiency of operation.

[0016] Preferably, the horizontal plate is provided with corresponding positioning studs, and the positioning clamp is provided with adjustment grooves corresponding to the positioning studs. The positioning clamp is adjustably arranged on the horizontal plate through the cooperation of the adjustment grooves and the positioning studs, and the positioning clamp is fixed by arranging locking nuts on the positioning studs.

[0017] It should be noted that the positioning studs on the horizontal plate cooperate with the adjustment slots on the positioning clamping plate to achieve adjustable position installation of the positioning clamping plate on the horizontal plate. The spacing between the positioning clamping plate and the arc plate can be adjusted by adjusting the position of the positioning clamping plate, so that collars of different thicknesses can be transported.

[0018] Preferably, the elastic blocking piece is made of a material with memory function.

[0019] It should be noted that the elastic baffle is made of memory functional material, so that it can automatically return to its originally set shape after being deformed by force, so that the elastic baffle can always maintain its elasticity, ensuring stable performance under long-term use. Even after multiple adjustments and uses, the elastic baffle can still maintain the designed shape, ensuring that the sewing accuracy does not decrease due to material fatigue.

[0020] Preferably, the horizontal plate is provided with a fixing screw hole, and the arc-shaped guide plate is fixed to the sewing machine through the cooperation of the fixing screw hole and a nut.

[0021] It should be noted that the guide device is firmly connected to the sewing machine through the cooperation of the fixing screw hole and the nut, which improves the stability during operation and avoids the displacement or vibration problems that may occur during high-speed sewing.

[0022] Preferably, the guiding device also includes a sensor for sensing the position of the collar and a pushing device, the sensor is arranged on one side of the presser foot of the sewing machine, the pushing device is arranged on the table behind the presser foot of the sewing machine, and the operation of the pushing device can be controlled by the sensor.

[0023] It should be noted that the sensor can be a photoelectric sensor, a proximity sensor or a fiber optic sensor, which can accurately detect the position of the collar, so that after sewing is completed, the sensor can be used to control the operation of the pushing device, so that the sewn collar can be pushed away from under the presser foot, reducing manual intervention, which not only improves production efficiency, but also further enhances the accuracy and consistency of sewing.

[0024] Beneficial effects of the utility model:

[0025] The utility model provides a guide device for sewing the lower edge of a shirt collar, which adopts an elastic baffle to limit the edge of the collar, so as to accurately control the position and shape of the collar during transportation, ensure that collars of various sizes and shapes can be accurately positioned and supported, avoid the instability of manual guidance, and significantly improve the accuracy and production efficiency of collar sewing; the curvature of the elastic baffle can be conveniently adjusted through the adjustment device, and can adapt to collars of different sizes and shapes, thereby increasing the versatility of the equipment and meeting diversified production needs; the design of the adjustment device simplifies the adjustment process, and whether a combination of a positioning block and an adjustment rod or a structure of a support rod and an adjustment step is adopted, both can be quickly adjusted without complicated tools, thereby improving the convenience of operation; the arrangement of the sensor and the pushing device improves the automation level, and can automatically sense the position of the collar and timely push the sewn collar away, thereby further reducing manual intervention and improving production continuity and finished product consistency. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic diagram of the installation structure of a guide device for sewing the lower edge of a shirt collar according to Example 1 of the utility model.

[0027] Figure 2 This is a schematic diagram of the three-dimensional structure of a guide device for sewing the lower edge of a shirt collar according to Example 1 of the utility model.

[0028] Figure 3 It is a schematic structural diagram of the positioning clamp and the elastic baffle of Example 1 of the utility model.

[0029] Figure 4 This is a schematic diagram of the installation structure of a guide device for sewing the lower edge of a shirt collar according to Example 2 of the utility model.

[0030] Figure 5 This is a schematic diagram of the three-dimensional structure of a guide device for sewing the lower edge of a shirt collar according to Example 2 of the utility model.

[0031] In the figure: 1. arc guide plate; 11. horizontal plate; 111. fixing screw hole; 12. arc plate; 2. positioning clamp; 21. adjusting slot; 3. elastic baffle; 4. adjusting device; 41. positioning block; 42. adjusting rod; 43. locking device; 44. supporting rod; 45. adjusting table; 5. positioning stud; 6. sewing machine; 7. sensor; 8. pushing device.

[0032] It should be noted that these drawings and text descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] Example 1

[0035] like Figure 1-Figure 3 As shown, a guide device for sewing the lower edge of a shirt collar comprises: an arc-shaped guide plate 1, a positioning clamping plate 2 and an elastic blocking piece 3;

[0036] The positioning clamp plate 2 is correspondingly arranged on the arc guide plate 1, and the arc guide plate 1 includes an integrally formed horizontal plate 11 and an arc plate 12. The elastic baffle 3 is perpendicular to the horizontal plate 11 and is arranged on both sides of the positioning clamp plate 2, and is enclosed with the arc guide plate 1 and the positioning clamp plate 2 to form a collar conveying channel, and one end of the elastic baffle 3 is fixedly connected to the positioning clamp plate 2, and the other end is fixed to the horizontal plate 11 through an adjusting device 4, and the curvature of the elastic baffle 3 can be adjusted through the adjusting device 4.

[0037] The adjusting device 4 includes a positioning block 41, an adjusting rod 42 and a locking device 43. The positioning block 41 is arranged on the horizontal plate 11. One end of the adjusting rod 42 is in contact with the elastic baffle 3, and the other end is movably arranged on the positioning block 41 through the locking device 43. The curvature of the elastic baffle 3 is controlled by adjusting the position of the adjusting rod 42 on the positioning block 41.

[0038] The horizontal plate 11 is provided with a corresponding positioning stud 5, and the positioning clamp plate 2 is provided with an adjustment groove 21 corresponding to the positioning stud 5. The positioning clamp plate 2 can be adjustably arranged on the horizontal plate 11 through the cooperation of the adjustment groove 21 and the positioning stud 5, and the positioning clamp plate 2 is fixed by arranging a locking nut on the positioning stud 5.

[0039] The elastic blocking piece 3 is made of a material with a memory function.

[0040] The horizontal plate 11 is provided with a fixing screw hole 111 , and the arc-shaped guide plate 1 is fixed to the sewing machine 6 through the cooperation between the fixing screw hole 111 and a nut.

[0041] The guiding device also includes a sensor 7 for sensing the position of the collar and a pushing device 8. The sensor 7 is arranged on one side of the presser foot of the sewing machine 6, and the pushing device 8 is arranged on the table behind the presser foot of the sewing machine 6. The operation of the pushing device 8 can be controlled by the sensor 7.

[0042] The working principle and use method of the guide device for sewing the lower edge of a shirt collar of this embodiment:

[0043] The present embodiment provides a guide device for sewing the lower edge of a shirt collar, which uses an elastic baffle 3 to limit the edge of the collar, so as to accurately control the position and shape of the collar during transportation. The elastic baffle 3 adjusts the curvature by combining a positioning block 41 and an adjusting rod 42 so as to adapt to collars of different sizes and shapes, thereby increasing the versatility of the equipment and meeting diversified production needs. The elastic baffle 3 is made of a memory function material so that it can automatically restore to its original set shape after being deformed by force, so that the elastic baffle 3 can always maintain its elasticity. The arrangement of the sensor 7 and the pushing device 8 improves the level of automation, and can automatically sense the position of the collar and push the sewn collar away in a timely manner, further reducing manual intervention.

[0044] When in use, first fix the arc guide plate 1 to the appropriate position of the sewing machine 6 through the fixing screw hole 111 and the nut to ensure that the device is stable. Then, adjust the position of the positioning clamp plate 2 according to the size of the collar, and fix it through the cooperation of the adjusting groove 21 with the positioning stud 5 and the locking nut to ensure accurate positioning. Move the adjusting rod 42 to different positions on the positioning block 41 to adjust the bending degree of the elastic baffle 3, and lock the adjusting rod 42 on the positioning block 41 through the locking device 43 to ensure that the state of the elastic baffle 3 is stable and unchanged, so that it can adapt to the specific shape of the collar currently being processed. Then place the collar to be sewn into the conveying channel, start the sewing machine 6, and the sensor 7 will monitor the position of the collar in real time. After sewing is completed, after the sensor 7 detects the information of the collar passing, it controls the pushing device 8 to push the collar away from under the presser foot, thereby completing the sewing of the collar.

[0045] Example 2

[0046] like Figure 4 and Figure 5 As shown, a guide device for sewing the lower edge of a shirt collar in this embodiment comprises: an arc-shaped guide plate 1, a positioning clamping plate 2 and an elastic blocking piece 3;

[0047] The positioning clamp plate 2 is correspondingly arranged on the arc guide plate 1, and the arc guide plate 1 includes an integrally formed horizontal plate 11 and an arc plate 12. The elastic baffle 3 is perpendicular to the horizontal plate 11 and is arranged on both sides of the positioning clamp plate 2, and is enclosed with the arc guide plate 1 and the positioning clamp plate 2 to form a collar conveying channel, and one end of the elastic baffle 3 is fixedly connected to the positioning clamp plate 2, and the other end is fixed to the horizontal plate 11 through an adjusting device 4, and the curvature of the elastic baffle 3 can be adjusted through the adjusting device 4.

[0048] The adjusting device 4 includes a support rod 44 and an adjusting platform 45, and the adjusting platform 45 is provided with adjustment steps at intervals. One end of the support rod 44 is movably connected to the elastic baffle 3, and the other end is clamped on the adjustment step. The curvature of the elastic baffle 3 can be adjusted by clamping on different adjustment steps.

[0049] The horizontal plate 11 is provided with a corresponding positioning stud 5, and the positioning clamp plate 2 is provided with an adjustment groove 21 corresponding to the positioning stud 5. The positioning clamp plate 2 can be adjustably arranged on the horizontal plate 11 through the cooperation of the adjustment groove 21 and the positioning stud 5, and the positioning clamp plate 2 is fixed by arranging a locking nut on the positioning stud 5.

[0050] The elastic blocking piece 3 is made of a material with a memory function.

[0051] The horizontal plate 11 is provided with a fixing screw hole 111 , and the arc-shaped guide plate 1 is fixed to the sewing machine 6 through the cooperation between the fixing screw hole 111 and a nut.

[0052] The guiding device also includes a sensor 7 for sensing the position of the collar and a pushing device 8. The sensor 7 is arranged on one side of the presser foot of the sewing machine 6, and the pushing device 8 is arranged on the table behind the presser foot of the sewing machine 6. The operation of the pushing device 8 can be controlled by the sensor 7.

[0053] Compared with Example 1:

[0054] The present embodiment provides a guide device for sewing the lower edge of a shirt collar, which adopts an adjustment method combining a support rod 44 and an adjustment platform 45, and adjustment steps are arranged at intervals on the adjustment platform 45; one end of the support rod 44 is movably connected to the elastic baffle 3, and the other end can be snapped onto different steps of the adjustment platform 45; this design allows the user to quickly and accurately adjust the curvature of the elastic baffle 3 by simply changing the position of the support rod 44 on the adjustment step, without the need for complex adjustment tools or delicate operations, making the adjustment process more intuitive and quick; due to the existence of the adjustment step, the operator only needs to gently lift the support rod 44, move it to the adjustment step of a suitable height and then put it down to adjust the curvature of the elastic baffle 3, which greatly simplifies the adjustment steps and improves work efficiency. In particular, in the scenario where collars of different sizes or shapes need to be frequently replaced during the production process, the advantages of this design are particularly obvious.

[0055] Finally, it should be noted that the above is only a preferred embodiment of the utility model, which is only used to illustrate the technical solution of the utility model, and is not used to limit the protection scope of the utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model are included in the protection scope of the utility model.

[0056] In the description of the present invention, it needs to be understood that the orientations or positional relationships indicated by the terms "upper", "lower", "upper end", "lower end", "upper surface", "lower surface", etc. are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0057] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "install", "connect", "connection" and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

Claims

1. A guide device for sewing the lower edge of a shirt collar, comprising: The arc-shaped guide plate (1), the positioning clamping plate (2) and the elastic blocking plate (3) are characterized in that: The positioning clamping plate (2) is correspondingly arranged on the arc-shaped guide plate (1), and the arc-shaped guide plate (1) comprises an integrally formed horizontal plate (11) and an arc-shaped plate (12). The elastic baffle (3) is arranged perpendicular to the horizontal plate (11) on both sides of the positioning clamping plate (2), and is enclosed with the arc-shaped guide plate (1) and the positioning clamping plate (2) to form a collar conveying channel, and one end of the elastic baffle (3) is fixedly connected to the positioning clamping plate (2), and the other end is fixed to the horizontal plate (11) through an adjusting device (4), and the curvature of the elastic baffle (3) can be adjusted through the adjusting device (4).

2. A guide device for sewing the lower edge of a shirt collar as claimed in claim 1, characterized in that: The adjusting device (4) comprises a positioning block (41), an adjusting rod (42) and a locking device (43); the positioning block (41) is arranged on the horizontal plate (11); one end of the adjusting rod (42) abuts against the elastic baffle (3); the other end is movably arranged on the positioning block (41) through the locking device (43); and the curvature of the elastic baffle (3) is controlled by adjusting the position of the adjusting rod (42) on the positioning block (41).

3. A guide device for sewing the lower edge of a shirt collar as claimed in claim 1, characterized in that: The adjusting device (4) comprises a support rod (44) and an adjusting platform (45), wherein the adjusting platform (45) is provided with adjusting steps at intervals, wherein one end of the support rod (44) is movably connected to the elastic baffle (3), and the other end is clamped on the adjusting step, and the curvature of the elastic baffle (3) can be adjusted by clamping on different adjusting steps.

4. A guide device for sewing the lower edge of a shirt collar as claimed in claim 1, characterized in that: The horizontal plate (11) is provided with a positioning stud (5) corresponding to the positioning stud (5), and the positioning clamping plate (2) is provided with an adjustment groove (21) corresponding to the positioning stud (5). The positioning clamping plate (2) is adjustably arranged on the horizontal plate (11) through the cooperation of the adjustment groove (21) and the positioning stud (5), and the positioning clamping plate (2) is fixed by arranging a locking nut on the positioning stud (5).

5. A guide device for sewing the lower edge of a shirt collar as claimed in claim 3, characterized in that: The elastic blocking piece (3) is made of a material with a memory function.

6. A guide device for sewing the lower edge of a shirt collar as claimed in claim 1, characterized in that: The horizontal plate (11) is provided with a fixing screw hole (111), and the arc-shaped guide plate (1) is fixed on the sewing machine (6) through the cooperation of the fixing screw hole (111) and a nut.

7. A guide device for sewing the lower edge of a shirt collar as claimed in claim 6, characterized in that: The guide device also includes a sensor (7) for sensing the position of the collar and a pusher device (8), wherein the sensor (7) is arranged on one side of the presser foot of the sewing machine (6), and the pusher device (8) is arranged on a table behind the presser foot of the sewing machine (6), and the operation of the pusher device (8) can be controlled by the sensor (7).