Prefabricated non-physical-chemical-plate sideline structure convenient to construct and install
The prefabricated irrationalized plate edge structure addresses the challenge of constructing irregular panel edges in high-rise buildings by using a factory-processed steel and concrete design, enhancing efficiency and safety through precise assembly and reduced on-site work.
Patent Information
- Application Number
- CN202421089005.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The construction of panel edges in super high-rise buildings with irregular curves is challenging due to the lack of standard panels, leading to decreased efficiency and increased safety hazards during high-altitude operations.
A prefabricated irrationalized plate edge structure composed of a prefabricated steel and concrete structure, processed in a factory to include a steel hoop, reinforcing frame, and L-shaped components, allowing for precise assembly and reduced on-site work.
Facilitates easy construction and installation, reduces on-site installation time, minimizes high-altitude risks, and ensures accuracy by prefabricating components in a controlled environment, thereby reducing construction difficulties and costs.
Smart Images

Figure CN222295417U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of prefabricated concrete components, in particular to a prefabricated irrationalized plate edge line structure which is convenient for construction and installation. Background Art
[0002] With the increasing number of super high-rise buildings in China, technology has developed rapidly, especially for the design of surface curved surface shapes. In order to achieve the facade effect, the requirements for the accuracy of the fixed panel edges of the curtain wall are higher; especially when the change line of the entire curtain wall is an irrational curve, and the upper and lower facades of the building are tapered, because there are no standard panels, the control of the panel edges becomes more difficult and the efficiency decreases; how to improve the construction efficiency of the panel edges while meeting the accuracy requirements of various professions and ensuring construction safety has become a difficult problem that needs to be solved urgently in the project. Utility Model Content
[0003] In view of the shortcomings of the prior art, the utility model provides a prefabricated non-rationalized plate edge structure which is easy to construct and install. The preparation and positioning of all components of the prefabricated plate edge are completed in the processing plant, which can reduce the construction difficulty, effectively shorten the on-site installation period, reduce high-altitude operations during the construction of the prefabricated plate edge, and reduce safety hazards. It solves the problem in the prior art that the curtain wall line has no standard panels, the control of the plate edges is difficult, and the construction efficiency is reduced.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a prefabricated irrationalized plate edge structure that is easy to construct and install, comprising a building element and a prefabricated plate edge, wherein the prefabricated plate edge is composed of a prefabricated steel structure and a concrete structure;
[0005] One side of the building component is fixedly connected to a cantilever steel beam, the prefabricated steel structure includes a steel structure side beam installed on the cantilever steel beam, the top of the steel structure side beam is fixedly connected to an edge angle steel, the side of the steel structure side beam away from the cantilever steel beam is fixedly connected to a plate edge steel plate, the side of the plate edge steel plate opposite to the steel structure side beam is fixedly connected to a stiffening steel plate, the top of the plate edge steel plate is fixedly connected to an edge plate, and the top of the plate edge steel plate is fixedly connected to a curtain wall embedded part located between the edge plate and the edge angle steel;
[0006] The concrete structure comprises a steel hoop installed in the building member, a reinforcing steel frame is installed on the steel hoop, pouring concrete is arranged on the top of the plate edge steel plate, and a post-casting section is reserved between two adjacent prefabricated plate edges.
[0007] Furthermore, the edge sealing angle steel is L-shaped, and the inner side line of the edge sealing angle steel is aligned with the inner side line of the cantilever steel beam.
[0008] Furthermore, the edge sealing plate is L-shaped, and a reinforcement piece is fixedly connected to the top of the plate edge steel plate.
[0009] Furthermore, the plate edge steel plate is made of thick carbon steel plate, and the plate edge steel plate is processed into an irrational plate edge line in the form of folding instead of bending.
[0010] Furthermore, the reinforcement steel frame is composed of a plurality of transverse steel bars and longitudinal steel bars, the longitudinal steel bars are installed on steel hoops, and the transverse steel bars are installed on the longitudinal steel bars.
[0011] Furthermore, there are multiple steel hoops, and the side lines of two adjacent steel hoops offset each other.
[0012] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0013] The prefabricated slab edge structure is easy to construct and install. The preparation and positioning of all components of the prefabricated slab edge are completed in the processing plant, including the embedding of curtain wall embedded parts, steel bar binding, and edge plate welding. It can effectively shorten the on-site installation period, reduce high-altitude operations during the construction of prefabricated slab edges, and reduce safety hazards. By prefabricating in the processing plant in advance, the problem of steel bars being unable to pass through the surrounding truss floor decking is avoided, and the accuracy of components and embedded parts is guaranteed, reducing the difficulty of construction. In addition, the slab edge steel plate is used as the template for concrete, which reduces the erection of the support frame and the amount of on-site installation work, saving costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the connection between the structural curtain wall body and the prefabricated panel edge of the utility model;
[0015] Figure 2 This is a schematic diagram of the structure of the prefabricated board edge of the utility model;
[0016] Figure 3 It is a schematic diagram of the construction distribution of the prefabricated plate edge of the structure of the utility model.
[0017] In the figure: 1. Building parts; 2. Prefabricated board edge; 3. Reinforcing steel plate; 4. Steel structure side beam; 5. Edge sealing angle steel; 6. Reinforcement parts; 7. Curtain wall embedded parts; 8. Reinforced steel frame; 801. Transverse steel bars; 802. Longitudinal steel bars; 9. Pouring concrete; 10. Steel hoops; 11. Cantilever steel beam; 12. Post-cast section; 13. Edge sealing board; 14. Board edge steel plate. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figure 1-3 In this embodiment, a prefabricated irrationalized plate edge structure that is easy to construct and install includes a building element 1 and a prefabricated plate edge 2, and the prefabricated plate edge 2 is composed of a prefabricated steel structure and a concrete structure.
[0020] In this embodiment, a cantilever steel beam 11 is fixedly connected to one side of the building component 1, and the prefabricated steel structure includes a steel structure side beam 4 installed on the cantilever steel beam 11. The top of the steel structure side beam 4 is fixedly connected with an edge sealing angle steel 5, and the edge sealing angle steel 5 is L-shaped. The inner side edge line of the edge sealing angle steel 5 is aligned with the inner side line of the cantilever steel beam 11. The edge sealing angle steel 5 is fixed to the cantilever steel beam 11 by welding. After being aligned in place and fully welded, the edge sealing angle steel 5 can play the role of enclosing concrete slurry and prevent leakage.
[0021] Among them, a plate edge steel plate 14 is fixedly connected to the side of the steel structure side beam 4 away from the cantilever steel beam 11, and a stiffening steel plate 3 is fixedly connected to the plate edge steel plate 14 and the side opposite to the steel structure side beam 4. The plate edge steel plate 14 is made of thick carbon steel plate, and the plate edge steel plate 14 is processed in the form of folding instead of bending to produce an irrational plate edge line, which is convenient for reducing the difficulty of prefabrication of the plate edge steel plate 14. After the plate edge steel plate 14 is processed, it can be fixed on the steel structure side beam 4 by welding.
[0022] In this embodiment, the top of the plate edge steel plate 14 is fixedly connected with an edge banding plate 13, and the edge banding plate 13 is L-shaped. The edge banding plate 13 can be prepared by a bending processing method, and can be welded to the plate edge steel plate 14 after processing, so as to further restrict the flow of concrete slurry; the top of the plate edge steel plate 14 is fixedly connected with a curtain wall embedded part 7 located between the edge banding plate 13 and the edge banding angle steel 5.
[0023] In this embodiment, the concrete structure includes a steel hoop 10 installed in the building element 1, and a reinforcing steel frame 8 is installed on the steel hoop 10. The number of steel hoops 10 is multiple, and the edge lines of two adjacent steel hoops 10 are offset, so that the steel hoops 10 are conveniently distributed in the building element 1 in a wave shape, thereby facilitating the improvement of the stability of the concrete after pouring; the reinforcing steel frame 8 is composed of a plurality of transverse steel bars 801 and longitudinal steel bars 802, and the longitudinal steel bars 802 are installed on the steel hoop 10, and the transverse steel bars 801 are installed on the longitudinal steel bars 802, so that the reinforcing steel frame 8 cooperates with the steel hoop 10 to form a steel bar frame, so as to improve the strength of the concrete.
[0024] Among them, the top of the plate edge steel plate 14 is provided with cast concrete 9, and the top of the plate edge steel plate 14 is fixedly connected with a reinforcement part 6, so as to facilitate the use of the reinforcement part 6 to improve the connection effect between the plate edge steel plate 14 and the cast concrete 9, and a post-casting section 12 is reserved between two adjacent prefabricated plate edges 2, so as to facilitate the overlap welding of the steel bars before the post-casting section 12 is cast.
[0025] The beneficial effects of the above embodiments are:
[0026] The prefabricated irrationalized plate edge line structure is easy to construct and install. The preparation and positioning of all components of the prefabricated plate edge 2 are completed in the processing plant, including the pre-embedded curtain wall parts 7, the steel bar binding, and the edge sealing plate 13 welding. It can effectively shorten the on-site installation period, reduce the high-altitude operations during the construction of the prefabricated plate edge 2, and reduce safety hazards. Moreover, by prefabricating in the processing plant in advance, the problem that the steel bars cannot pass through the surrounding truss floor decking is avoided, the accuracy of the components and embedded parts is guaranteed, and the construction difficulty is reduced. In addition, the plate edge steel plate 14 is used as the concrete template, which reduces the erection of the support frame and the on-site installation work, saving costs.
[0027] The working principle of the above embodiment is:
[0028] The prefabricated irrationalized plate edge structure which is easy to construct and install, firstly, needs to process the plate edge steel plate 14 of the irrationalized plate edge in the form of folding instead of bending, and weld the plate edge steel plate 14 to the steel structure edge beam 4, then weld the edge sealing plate 13 to the plate edge steel plate 14, and weld the edge sealing angle steel 5 to the steel structure edge beam 4, so that the steel structure edge beam 4, the plate edge steel plate 14, the edge sealing angle steel 5 and the edge sealing plate 13 form a mold base which determines the shape of concrete pouring;
[0029] After that, according to the positioning of the embedded parts in the plane in the curtain wall detailed design drawing, the curtain wall embedded parts 7 need to be placed in the predetermined position in the mold base and welded, and then the steel hoops 10, the transverse steel bars 801 and the longitudinal steel bars 802 are arranged and tied. After the tying is completed, the external formwork is supported, and the mold base is filled with cast concrete 9, thereby completing the prefabrication of the plate edge structure;
[0030] During on-site installation, the connection method between the board edges is to reserve a 800mm wide post-casting section 12. According to the design of the structure, the prefabricated board edge 2 is hoisted in the same direction in a clockwise or counterclockwise direction. After the first piece is hoisted, the curtain wall embedded part 7 needs to be inserted into the reinforcement steel frame 8 from the reserved post-casting section 12, and then the second prefabricated board edge 2 is installed. The reinforcement steel frame 8 of the prefabricated board edge 2 is overlapped and welded through the reserved length;
[0031] After all installation steps are completed, the elevation and entry and exit positions of the slab edges are re-measured. When the accuracy requirements are met, the concrete pouring of the post-casting section 12 and the rigid connection or bolting of the cantilever steel beam 11 and the steel structure side beam 4 are carried out.
[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A prefabricated irrationalized plate edge structure that is easy to construct and install, comprising a building element (1) and a prefabricated plate edge (2), characterized in that: The prefabricated panel edge (2) is composed of a prefabricated steel structure and a concrete structure; One side of the building element (1) is fixedly connected to a cantilever steel beam (11), the prefabricated steel structure comprises a steel structure side beam (4) installed on the cantilever steel beam (11), the top of the steel structure side beam (4) is fixedly connected to an edge angle steel (5), the side of the steel structure side beam (4) away from the cantilever steel beam (11) is fixedly connected to a plate edge steel plate (14), the side of the plate edge steel plate (14) opposite to the steel structure side beam (4) is fixedly connected to a stiffening steel plate (3), the top of the plate edge steel plate (14) is fixedly connected to an edge plate (13), and the top of the plate edge steel plate (14) is fixedly connected to a curtain wall embedded part (7) located between the edge plate (13) and the edge angle steel (5); The concrete structure comprises a steel hoop (10) installed in a building member (1), a reinforcing steel frame (8) is installed on the steel hoop (10), pouring concrete (9) is arranged on the top of the plate edge steel plate (14), and a post-casting section (12) is reserved between two adjacent prefabricated plate edges (2).
2. The prefabricated irrationalized plate edge line structure that is easy to construct and install according to claim 1 is characterized in that: The edge sealing angle steel (5) is L-shaped, and the inner side line of the edge sealing angle steel (5) is aligned with the inner side line of the cantilever steel beam (11).
3. The prefabricated irrationalized plate edge line structure that is easy to construct and install according to claim 1 is characterized in that: The edge sealing plate (13) is L-shaped, and a reinforcing member (6) is fixedly connected to the top of the plate edge steel plate (14).
4. The prefabricated irrationalized plate edge line structure that is easy to construct and install according to claim 1 is characterized in that: The plate edge steel plate (14) is made of a thick carbon steel plate, and the plate edge steel plate (14) is processed into an irrational plate edge line in the form of folding instead of bending.
5. The prefabricated irrationalized plate edge line structure that is easy to construct and install according to claim 1 is characterized in that: The reinforcement steel frame (8) is composed of a plurality of transverse steel bars (801) and longitudinal steel bars (802), wherein the longitudinal steel bars (802) are installed on the steel hoop (10), and the transverse steel bars (801) are installed on the longitudinal steel bars (802).
6. The prefabricated irrationalized plate edge line structure that is easy to construct and install according to claim 1 is characterized in that: The number of the steel hoops (10) is plural, and the side lines of two adjacent steel hoops (10) are offset.