Burner special for industrial gas kiln
By introducing reciprocating moving mechanisms and protective designs into industrial gas kiln burners, the problems of uneven material smelting and energy waste caused by fixed burners are solved, and flexible adjustment of flame positions and safety protection of staff are achieved.
Patent Information
- Application Number
- CN202420596318.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-03-26
AI Technical Summary
Most of the existing burners are fixed and inconvenient to move, resulting in the inadequate degree of smelting of materials inside industrial gas kilns, and multiple burners are needed to smel, thereby increasing energy losses.
A special burner for industrial gas furnaces including a burner body, a mounting box, a vehicle body and an extension nozzle is designed. It adopts a reciprocating moving mechanism, which drives the screw rod and sliding sleeve to move the moving platform forward and backward, changing combustion. The flame spray position is used to prevent high temperatures from being affected and easy to disassemble and install through protective covers, thermal insulation pads and snap-on components.
It realizes flexible adjustment of flame jet position, improves material smelting uniformity, reduces energy losses, and protects staff through protective measures, simplifies regular inspections and maintenance of equipment.
Smart Images

Figure CN222297926U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of burners, in particular to a special burner for industrial gas kilns. Background Art
[0002] Burner is a general term for devices that spray fuel and air in a certain way for mixed combustion. Burners are divided into industrial burners, burners, civil burners, and special burners according to their types and application fields. They are mostly made of corrosion-resistant and high-temperature resistant materials such as stainless steel or metal titanium. The function of the burner is to atomize the sample through flame combustion. The atomized test solution enters the burner and, under the action of flame temperature and flame atmosphere, undergoes processes such as drying, melting, evaporation, and dissociation to produce a large number of ground state atoms, as well as some excited state atoms, ions, and molecules. A well-designed burner should have high atomization efficiency, low noise, and stable flame to ensure high absorption sensitivity and measurement precision. Slit burners are often used to produce atomic vapor in atomic absorption spectrometry. The length and width of the burner gap vary depending on the type of gas and combustion-supporting gas used. Generally, the applicable gas and combustion-supporting gas are marked on the burner.
[0003] When an industrial gas kiln is in operation, a burner is generally used. Although the existing burners can emit flames of different degrees, since the industrial gas kiln needs to constantly change the flame injection position to make the internal material melting more uniform, most of the existing burners are fixed and not easy to move, resulting in uneven melting of the internal material of the industrial gas kiln, requiring multiple burners for melting, thereby increasing energy loss and being inconvenient to use. Therefore, a special burner for industrial gas kilns is proposed to solve the above-mentioned problems. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a special burner for industrial gas kilns, which solves the problem that most of the existing burners are fixed and not easy to move, resulting in uneven melting of materials inside the industrial gas kilns, requiring multiple burners for melting, thereby increasing energy loss and being inconvenient to use.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a burner for industrial gas kiln, comprising a burner body, a mounting box, a vehicle body and an extended nozzle, wherein a reciprocating moving mechanism is arranged on the outside of the vehicle body;
[0006] The reciprocating moving mechanism includes a driving motor fixedly mounted on the back of the mounting box, the output shaft of the driving motor is fixedly connected to a screw rod, the outer surface of the screw rod is threadedly sleeved with a threaded sleeve, the interior of the mounting box is fixedly connected to a sleeve rod, the outer surface of the sleeve rod is sleeved with a sliding sleeve, the tops of the threaded sleeve and the sliding sleeve are fixedly connected to a connecting rod, the top of the connecting rod is fixedly connected to a moving platform, and the bottom of the burner body is fixedly connected to the top of the moving platform.
[0007] Furthermore, a protective cover is arranged outside the burner body, a heat insulating pad is fixedly connected to the inner side of the protective cover for heat insulation, and through holes for pipeline connection are opened on the front, back and sides of the protective cover.
[0008] Furthermore, buckles are fixedly connected to the front and back of the mobile platform, and matching blocks are fixedly connected to the front and back of the protective cover.
[0009] Furthermore, the buckle matches the size of the matching block, and the buckle is snap-connected with the matching block.
[0010] Furthermore, positioning holes are provided at the front end of the spray gun of the burner body and at the left and right sides of the extended nozzle, and bolts and nuts for connection are installed inside the positioning holes.
[0011] Furthermore, a slide groove is provided on the top of the installation box, and pulleys for reducing movement pressure are rotatably connected around the bottom of the mobile platform, and the pulleys are slidably connected to the slide groove.
[0012] Furthermore, the bottom of the installation box is fixedly connected to the top of the vehicle body, a handrail is fixedly connected to the left side of the top of the vehicle body, and universal wheels are rotatably installed around the bottom of the vehicle body.
[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0014] 1. The burner dedicated to industrial gas kilns is provided with a reciprocating moving mechanism. When the front end of the spray gun of the burner body is inserted into the interior of the industrial gas kiln and sprays flames, the staff only needs to start the drive motor to drive the screw to rotate, so that the threaded sleeve and the sliding sleeve drive the moving platform through the connecting rod, and reciprocate forward and backward on the top of the installation box, thereby constantly changing the flame spraying position of the burner body, making the internal material melting more uniform, and no need for multiple burners for melting, effectively reducing energy loss and being more convenient to use.
[0015] 2. The industrial gas kiln special burner can prevent the high temperature generated by the burner body during operation from affecting nearby workers through the cooperation of the protective cover, thermal insulation pad, buckle and matching block. At the same time, it is also easy to disassemble and assemble the protective cover, so as to facilitate regular inspection by the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the internal structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the top view structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the three-dimensional structure of the extended nozzle of the utility model;
[0019] Figure 4 It is a front view structural schematic diagram of the utility model.
[0020] In the figure: 1 burner body, 2 installation box, 3 vehicle body, 4 extension nozzle, 5 drive motor, 6 screw rod, 7 threaded sleeve, 8 sleeve rod, 9 sliding sleeve, 10 connecting rod, 11 moving platform, 12 protective cover, 13 heat insulation pad, 14 buckle, 15 matching block, 16 through hole, 17 positioning hole, 18 slide groove, 19 pulley, 20 handrail, 21 universal wheel. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-4 In this embodiment, a burner dedicated to an industrial gas kiln includes a burner body 1, a mounting box 2, a vehicle body 3 and an extension nozzle 4, and a reciprocating moving mechanism is arranged outside the vehicle body 3;
[0023] The reciprocating moving mechanism includes a driving motor 5 fixedly mounted on the back of the installation box 2, the output shaft of the driving motor 5 is fixedly connected with a screw rod 6, the outer surface of the screw rod 6 is threadedly sleeved with a threaded sleeve 7, the interior of the installation box 2 is fixedly connected with a sleeve rod 8, the outer surface of the sleeve rod 8 is sleeved with a sliding sleeve 9, the tops of the threaded sleeve 7 and the sliding sleeve 9 are fixedly connected with a connecting rod 10, the top of the connecting rod 10 is fixedly connected with a moving platform 11, and the bottom of the burner body 1 is fixedly connected with the top of the moving platform 11. By setting the reciprocating moving mechanism, when the front end of the spray gun of the burner body 1 is inserted into the interior of the industrial gas kiln and sprays flames, the staff only needs to start the driving motor 5 to drive the screw rod 6 to rotate, so that the threaded sleeve 7 and the sliding sleeve 9 drive the moving platform 11 through the connecting rod 10, and reciprocate in a front-to-back state on the top of the installation box 2, thereby constantly changing the flame spraying position of the burner body 1, so that the internal material is melted more evenly, and there is no need for multiple burners to carry out melting, which effectively reduces energy loss and is more conducive to use.
[0024] Among them, a protective cover 12 is arranged on the outside of the burner body 1, and a heat insulation pad 13 for heat insulation is fixedly connected to the inside of the protective cover 12, and through holes 16 for pipeline connection are opened on the front, back and sides of the protective cover 12, and buckles 14 are fixedly connected to the front and back of the mobile platform 11, and matching blocks 15 are fixedly connected to the front and back of the protective cover 12. The size of the buckle 14 matches that of the matching block 15, and the buckle 14 is snapped into the matching block 15. Through the cooperation of the protective cover 12, the heat insulation pad 13, the buckle 14 and the matching block 15, the high temperature generated by the burner body 1 during operation can be prevented from affecting the nearby staff. At the same time, it is also easy to disassemble and assemble the protective cover 12, so as to facilitate the staff to conduct regular inspections.
[0025] It should be noted that positioning holes 17 are provided at the front end of the spray gun of the burner body 1 and on the left and right sides of the extension nozzle 4. Bolts and nuts for connection are installed inside the positioning holes 17. By setting the extension nozzle 4 and the positioning holes 17, it is convenient for the staff to fix or remove the extension nozzle 4 by bolts and nuts, and then extend and shorten the flame spray length of the burner body 1 according to the situation, which is more convenient.
[0026] It should be understood that a slide groove 18 is provided on the top of the installation box 2, and pulleys 19 for reducing the movement pressure are rotatably connected around the bottom of the mobile platform 11. The pulley 19 is slidably connected to the slide groove 18. By setting the slide groove 18 and the pulley 19, when the mobile platform 11 moves back and forth in a reciprocating state on the top of the installation box 2, the pulley 19 can also slide back and forth inside the slide groove 18, thereby reducing the movement pressure and making the movement of the mobile platform 11 smoother.
[0027] In addition, the bottom of the installation box 2 is fixedly connected to the top of the vehicle body 3, a handrail 20 is fixedly connected to the left side of the top of the vehicle body 3, and universal wheels 21 are rotatably installed around the bottom of the vehicle body 3. By providing the handrail 20 and the universal wheels 21, it is convenient for the staff to push the vehicle body 3 to move to the designated position.
[0028] The working principle of the above embodiment is:
[0029] The burner is specially designed for industrial gas kilns. When the front end of the spray gun of the burner body 1 is inserted into the interior of the industrial gas kiln and sprays flames, the staff only needs to start the driving motor 5 to drive the screw 6 to rotate, so that the threaded sleeve 7 and the sliding sleeve 9 drive the moving platform 11 through the connecting rod 10 to reciprocate in a front-to-back state on the top of the installation box 2, thereby constantly changing the flame spraying position of the burner body 1, so that the internal material is melted more evenly, and there is no need for multiple burners to carry out melting, which effectively reduces energy loss and is more convenient for use.
[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A burner for industrial gas kiln, comprising a burner body (1), a mounting box (2), a body (3) and an extension nozzle (4), characterized in that: A reciprocating movement mechanism is arranged outside the vehicle body (3); The reciprocating moving mechanism comprises a driving motor (5) fixedly mounted on the back of the installation box (2); the output shaft of the driving motor (5) is fixedly connected to a screw rod (6); the outer surface of the screw rod (6) is threadedly sleeved with a threaded sleeve (7); the interior of the installation box (2) is fixedly connected to a sleeve rod (8); the outer surface of the sleeve rod (8) is sleeved with a sliding sleeve (9); the tops of the threaded sleeve (7) and the sliding sleeve (9) are fixedly connected to a connecting rod (10); the top of the connecting rod (10) is fixedly connected to a moving platform (11); and the bottom of the burner body (1) is fixedly connected to the top of the moving platform (11).
2. The burner for industrial gas kiln according to claim 1, characterized in that: A protective cover (12) is arranged outside the burner body (1), a heat insulation pad (13) is fixedly connected to the inside of the protective cover (12) for heat insulation, and through holes (16) for pipeline connection are opened on the front, back and side surfaces of the protective cover (12).
3. The burner for industrial gas kiln according to claim 2, characterized in that: The front and back sides of the mobile platform (11) are both fixedly connected with buckles (14), and the front and back sides of the protective cover (12) are both fixedly connected with matching blocks (15).
4. The burner for industrial gas kiln according to claim 3 is characterized by: The buckle (14) matches the size of the matching block (15), and the buckle (14) is snap-connected with the matching block (15).
5. The burner for industrial gas kiln according to claim 1, characterized in that: Positioning holes (17) are provided at the front end of the spray gun of the burner body (1) and on both left and right sides of the extended nozzle (4), and bolts and nuts for connection are installed inside the positioning holes (17).
6. The burner for industrial gas kiln according to claim 1, characterized in that: A slide groove (18) is provided on the top of the installation box (2), and pulleys (19) for reducing movement pressure are rotatably connected around the bottom of the mobile platform (11), and the pulleys (19) are slidably connected to the slide groove (18).
7. The burner for industrial gas kiln according to claim 1, characterized in that: The bottom of the installation box (2) is fixedly connected to the top of the vehicle body (3); a handrail (20) is fixedly connected to the left side of the top of the vehicle body (3); and universal wheels (21) are rotatably installed around the bottom of the vehicle body (3).
