Hardness detection device for metal material

By designing and adjusting the mating structure of the threaded rod and the clamp in the metal material hardness detection device, the problem of unstable fixation of arc or circular materials is solved, and the detection accuracy is improved.

CN222299344UActive Publication Date: 2025-01-03CENT RES INST OF BUILDING & CONSTR CO LTD MCC GRP
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Patent Information

Application Number
CN202420883524.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2025-01-03
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

The existing metal material hardness detection device is not firmly fixed when detecting arc or circular materials, resulting in position deviation and affecting detection accuracy.

Method used

A hardness detection device including a base, a support, a mounting frame, a adjustable threaded rod, a guide rod, a rectangular clamp and a curved clamp are designed. By adjusting the coordination between the threaded rod and the clamp, the stability of arc or circular material is achieved. Clamping and fixing to increase the contact area and avoid position deviation.

Benefits of technology

It effectively avoids positional offsets of arc-shaped or circular metal materials during the detection process, and improves detection accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of material detection, in particular to a hardness detection device for metal materials, which comprises a base, two supports are fixedly mounted on one side of the base, a mounting frame is fixedly mounted on the top sides of the two supports, and a hardness detection structure is arranged on the mounting frame. The device has the advantages that the adjusting threaded rod, the first mounting block, the guide rod, the second mounting block, the supporting rotating shaft, the rectangular clamping plate, the arc-shaped clamping plate, the fixing insertion hole, the fixing plate and the fixing bolt are arranged in a matched mode; when an arc-shaped or circular metal material is met, the arc-shaped clamping plate can be rotated, the arc-shaped or circular metal material is stably clamped and fixed through the arc-shaped clamping plate, and the contact area with the arc-shaped or circular metal material is increased through the arc-shaped clamping plate; therefore, the situation that the position of the arc-shaped or circular metal material deviates in the detection process is greatly avoided, and the good detection precision is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of material detection, in particular to a hardness detection device for metal materials. Background Art

[0002] Metal materials refer to materials with properties such as luster, ductility, easy conductivity and heat transfer. They are generally divided into ferrous metals and non-ferrous metals. Ferrous metals include iron, chromium, manganese, etc. Among them, steel is the basic structural material, known as the "skeleton of industry." Hardness is one of the important performance indicators of metal materials. Generally, the higher the hardness, the better the wear resistance of the metal material. In order to detect the hardness of metal materials, a metal material hardness detection device is required.

[0003] A test device for detecting the hardness of metal materials is disclosed in a patent document with publication number CN216117174U. However, the test device for detecting the hardness of metal materials uses a threaded handle to move a threaded rod, and the threaded rod drives a fixed plate to move forward and backward, so as to fix metal materials of different specifications. By setting a limit rod and a secondary telescopic rod, the secondary telescopic rod moves along with the fixed plate when the fixed plate moves forward and backward, so as to increase the stability of the fixed plate. However, the shapes of the fixed plate and the rubber plate are both rectangular. When facing an arc-shaped or circular metal material, the contact area between the rubber plate and the arc-shaped or circular metal material is small, resulting in loose fixation of the arc-shaped or circular metal material. During the detection process, the position of the arc-shaped or circular metal material will be offset, thereby affecting the detection accuracy. Therefore, a test device for detecting the hardness of metal materials is needed to solve the above problems. Utility Model Content

[0004] The purpose of the present invention is to solve at least one of the above technical deficiencies.

[0005] Therefore, one purpose of the present invention is to provide a hardness testing device for metal materials to solve the problems mentioned in the background technology and overcome the deficiencies in the prior art.

[0006] In order to achieve the above-mentioned purpose, an embodiment of the utility model on one side provides a hardness detection device for metal materials, including a base, two supports are fixedly installed on one side of the base, a mounting frame is fixedly installed on the top side of the two supports, a hardness detection structure is arranged on the mounting frame, an adjusting threaded rod is threadedly connected to one side of the support, one end of the adjusting threaded rod is rotatably connected to a first mounting block through a bearing, a guide rod with a T-shaped cross-section is slidably connected to one side of the support, one end of the guide rod is fixedly connected to a second mounting block, one side of the first mounting block and the second mounting block are rotatably connected to a supporting shaft through a bearing, a rectangular clamp is fixedly connected to the outer surface of the supporting shaft, one side of the rectangular clamp is fixedly connected to an arc clamp, two symmetrical side surfaces of the rectangular clamp are provided with fixing holes, the top sides of the first mounting block and the second mounting block are fixedly connected to fixing plates, and one side of the two fixing plates are threadedly connected to fixing bolts.

[0007] Preferably, any of the above schemes comprises a motor, a screw, a T-shaped movable seat, a cylinder and a probe, a motor is fixedly mounted on one side of the mounting frame, a screw is fixedly connected to the output end of the motor, a T-shaped movable seat is threadedly connected to the outer surface of the screw, a cylinder is fixedly mounted on the bottom side of the T-shaped movable seat, and a probe is fixedly mounted on the output end of the cylinder.

[0008] Preferably, any of the above schemes is that a guide slot is provided on one side of the mounting frame, a portion of the T-shaped movable seat is located inside the guide slot, and the T-shaped movable seat is slidably connected to the guide slot.

[0009] Preferably, any of the above schemes has the following features: the positions of the fixing bolts correspond to those of the fixing holes, and the sizes of the fixing bolts and the fixing holes are adapted to each other.

[0010] Preferably, from any of the above schemes, half of the length of the base is smaller than the length of the adjusting threaded rod.

[0011] Preferably, any of the above schemes is that the screw rod passes through the mounting frame, and the screw rod is rotatably connected to the mounting frame via a bearing.

[0012] Compared with the prior art, the advantages and beneficial effects of the utility model are:

[0013] By adjusting the matching arrangement of the threaded rod, the first mounting block, the guide rod, the second mounting block, the supporting shaft, the rectangular clamp, the arc-shaped clamp, the fixing socket, the fixing plate and the fixing bolt, when encountering an arc-shaped or circular metal material, the arc-shaped clamp can be rotated and the arc-shaped or circular metal material can be stably clamped and fixed through the arc-shaped clamp. The contact area with the arc-shaped or circular metal material is increased by the arc-shaped clamp, thereby greatly avoiding the position deviation of the arc-shaped or circular metal material during the detection process, thereby ensuring a relatively good detection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of the utility model from a first perspective;

[0015] Figure 2 This is a schematic diagram of the structure of the utility model from a second viewing angle;

[0016] Figure 3 This is a schematic structural diagram of the utility model adjusting threaded rod and its connecting member;

[0017] Figure 4 It is a structural schematic diagram of a rectangular splint and its connecting components of the utility model.

[0018] In the figure: 1-base, 2-support, 3-mounting frame, 4-hardness detection structure, 401-motor, 402-screw, 403-T-shaped moving seat, 404-cylinder, 405-probe, 5-adjusting threaded rod, 6-first mounting block, 7-guide rod, 8-second mounting block, 9-support shaft, 10-rectangular splint, 11-arc splint, 12-fixing socket, 13-fixing plate, 14-fixing bolt, 15-guide slide groove. DETAILED DESCRIPTION

[0019] The present invention is further described below in conjunction with the accompanying drawings, but the protection scope of the present invention is not limited to the following description.

[0020] like Figures 1 to 4As shown, a hardness testing device for metal materials comprises a base 1, two supports 2 are fixedly installed on one side of the base 1, the two supports 2 are symmetrically distributed on one side of the base 1, and a supporting rib is fixedly connected between the supports 2 and the base 1, so as to ensure the structural stability of the supports 2, a mounting frame 3 is fixedly installed on the top side of the two supports 2, the mounting frame 3 is in the shape of an inverted U, a hardness testing structure 4 is arranged on the mounting frame 3, an adjusting threaded rod 5 is threadedly connected to one side of the support 2, one end of the adjusting threaded rod 5 is rotatably connected to a first mounting block 6 through a bearing, and the end of the adjusting threaded rod 5 away from the first mounting block 6 is fixedly connected There is a crank, which is convenient for rotating and adjusting the threaded rod 5. A guide rod 7 with a T-shaped cross-section is slidably connected to one side of the support 2. The guide rod 7 and the adjusting threaded rod 5 are symmetrically distributed on one side of the support 2. One end of the guide rod 7 is fixedly connected to a second mounting block 8. The second mounting block 8 has the same size as the first mounting block 6. One side of the first mounting block 6 and the second mounting block 8 is rotatably connected to a support shaft 9 through a bearing. The outer surface of the support shaft 9 is fixedly connected to a rectangular clamping plate 10. One side of the rectangular clamping plate 10 is fixedly connected to an arc clamping plate 11. The two symmetrical sides of the rectangular clamping plate 10 are provided with fixed sockets 12. The first mounting block 6 The top side of the second mounting block 8 is fixedly connected with a fixing plate 13, and one side of the two fixing plates 13 is threadedly connected with a fixing bolt 14. Under normal conditions, the rectangular clamping plate 10 is used to clamp and fix the metal material. When it is necessary to clamp and fix the arc-shaped or circular workpiece, the fixing bolt 14 is separated from a fixing socket 12. At this time, the rectangular clamping plate 10 is no longer fixed, so that the rectangular clamping plate 10 can rotate, and then the rectangular clamping plate 10 is rotated to drive the supporting shaft 9 to rotate, so that the rectangular clamping plate 10 rotates 180°. At this time, the arc clamping plate 10 rotates to the clamping position, and the fixing bolt 14 is connected to a fixing socket 12. 12 corresponds to the position, and then the fixing bolt 14 is rotated to connect it with the fixing socket 12, so as to fix the rectangular clamping plate 10. At this time, the arc clamping plate 11 no longer rotates, and then the adjusting threaded rod 5 can be rotated to drive the first mounting block 6 to move. At this time, the supporting shaft 9 drives the arc clamping plate 11 to move, so that the arc clamping plate 11 fits with the surface of the arc-shaped or circular metal material, thereby clamping and fixing the arc-shaped or circular metal material, and only one arc clamping plate 11 can be rotated to clamp, and the metal material with an arc shape on one side is clamped by an arc clamping plate 11 and a rectangular clamping plate 10.

[0021] As an optional technical solution of the utility model, the hardness detection structure 4 includes a motor 401, a screw rod 402, a T-shaped movable seat 403, a cylinder 404 and a probe 405. The motor 401 is fixedly installed on one side of the mounting frame 3, the output end of the motor 401 is fixedly connected to the screw rod 402, the outer surface of the screw rod 402 is threadedly connected to the T-shaped movable seat 403, the bottom side of the T-shaped movable seat 403 is fixedly installed with a cylinder 404, and the output end of the cylinder 404 is fixedly installed with a probe 405. When testing metal materials, start the motor 401 to rotate the screw rod 402. At this time, the T-shaped movable seat 403 drives the cylinder 404 and the probe 405 to move, adjust the probe 405 to a suitable position, and then start the cylinder 404 to move the probe 405 downward and contact the metal material, thereby performing a hardness detection operation on the metal material.

[0022] As an optional technical solution of the present utility model, a guide groove 15 is opened on one side of the mounting frame 3, a part of the T-shaped movable seat 403 is located inside the guide groove 15, the T-shaped movable seat 403 is slidably connected with the guide groove 15, and the T-shaped movable seat 403 is guided by the guide groove 15, so that the T-shaped movable seat 403 can only move linearly along the direction of the guide groove 15.

[0023] As an optional technical solution of the present invention, the position of the fixing bolt 14 corresponds to the fixing hole 12 , and the size of the fixing bolt 14 is adapted to the fixing hole 12 , so that the fixing bolt 14 can be smoothly connected to the fixing hole 12 .

[0024] As an optional technical solution of the utility model, half of the length of the base 1 is smaller than the length of the adjusting threaded rod 5, so that the adjusting threaded rod 5 can drive the rectangular clamp 10 to move to the middle position of the base 1, and can clamp rectangular metal materials of more sizes.

[0025] As an optional technical solution of the present utility model, the screw rod 402 passes through the mounting frame 3, and the screw rod 402 is rotatably connected to the mounting frame 3 through a bearing, which supports the screw rod 402 and ensures the stability of the screw rod 402 when rotating.

[0026] The working principle of the hardness detection structure 4 of the utility model is the same as the working principle of a test device for detecting hardness of metal materials disclosed in the patent document with publication number CN216117174U, and the utility model only improves its external structure.

[0027] A hardness testing device for metal materials, the working principle of testing arc-shaped or circular metal materials is as follows:

[0028] 1) Separate the fixing bolt 14 from one of the fixing holes 12, and the rectangular clamping plate 10 is no longer fixed;

[0029] 2) The rectangular clamping plate 10 is rotated 180°, at which time the arc-shaped clamping plate 10 is rotated to the clamping position, and the fixing bolt 14 corresponds to the position of a fixing socket 12;

[0030] 3) Rotate the fixing bolt 14 to connect it with the fixing socket 12 to fix the rectangular clamping plate 10 and the arc clamping plate 11;

[0031] 4) Rotate an adjusting threaded rod 5 to drive the first mounting block 6 to move, and the supporting shaft 9 drives the arc clamping plate 11 to move, so that an arc clamping plate 11 fits with the surface of the arc-shaped or circular metal material, thereby clamping and fixing the metal material;

[0032] 5) Start the motor 401 to rotate the screw rod 402. At this time, the T-shaped moving seat 403 drives the cylinder 404 and the probe 405 to move, and adjust the probe 405 to a suitable position;

[0033] 6) Start the cylinder 404 to move the probe 405 downward and contact the metal material, thereby performing a hardness test on the metal material.

[0034] To summarize, the hardness testing device for metal materials, by adjusting the matching arrangement of the threaded rod 5, the first mounting block 6, the guide rod 7, the second mounting block 8, the supporting shaft 9, the rectangular clamping plate 10, the arc-shaped clamping plate 11, the fixing socket 12, the fixing plate 13 and the fixing bolt 14, can rotate the arc-shaped clamping plate 11 when encountering an arc-shaped or circular metal material, and stably clamp and fix the arc-shaped or circular metal material through the arc-shaped clamping plate 11. The contact area with the arc-shaped or circular metal material is increased through the arc-shaped clamping plate 11, thereby greatly avoiding the position deviation of the arc-shaped or circular metal material during the detection process, thereby ensuring a relatively good detection accuracy.

Claims

1. A hardness testing device for metal materials, characterized in that: The invention comprises a base (1), two supports (2) are fixedly mounted on one side of the base (1), a mounting frame (3) is fixedly mounted on the top side of the two supports (2), a hardness detection structure (4) is arranged on the mounting frame (3), an adjusting threaded rod (5) is threadedly connected to one side of the support (2), one end of the adjusting threaded rod (5) is rotatably connected to a first mounting block (6) via a bearing, a guide rod (7) with a T-shaped cross section is slidably connected to one side of the support (2), and one end of the guide rod (7) is fixedly connected to a second mounting block (8) One side of the first mounting block (6) and the second mounting block (8) is rotatably connected to a support shaft (9) via a bearing, the outer surface of the support shaft (9) is fixedly connected to a rectangular clamping plate (10), one side of the rectangular clamping plate (10) is fixedly connected to an arc clamping plate (11), two symmetrical side surfaces of the rectangular clamping plate (10) are provided with fixing holes (12), the top sides of the first mounting block (6) and the second mounting block (8) are fixedly connected to a fixing plate (13), and one side of the two fixing plates (13) is threadedly connected to a fixing bolt (14).

2. A metal material hardness testing device according to claim 1, characterized in that: The hardness detection structure (4) comprises a motor (401), a screw rod (402), a T-shaped movable seat (403), a cylinder (404) and a probe (405); the motor (401) is fixedly mounted on one side of the mounting frame (3); the output end of the motor (401) is fixedly connected to the screw rod (402); the outer surface of the screw rod (402) is threadedly connected to the T-shaped movable seat (403); the bottom side of the T-shaped movable seat (403) is fixedly mounted with the cylinder (404); and the output end of the cylinder (404) is fixedly mounted with the probe (405).

3. A metal material hardness testing device according to claim 2, characterized in that: A guide slot (15) is provided on one side of the mounting frame (3), a portion of the T-shaped movable seat (403) is located inside the guide slot (15), and the T-shaped movable seat (403) is slidably connected to the guide slot (15).

4. A metal material hardness testing device according to claim 3, characterized in that: The positions of the fixing bolt (14) and the fixing hole (12) correspond to each other, and the sizes of the fixing bolt (14) and the fixing hole (12) are adapted to each other.

5. A metal material hardness testing device according to claim 4, characterized in that: One half of the length of the base (1) is smaller than the length of the adjusting threaded rod (5).

6. A metal material hardness testing device according to claim 5, characterized in that: The screw rod (402) passes through the mounting frame (3), and the screw rod (402) is rotatably connected to the mounting frame (3) via a bearing.