Turning device for tea fermentation

By designing a turning device for tea fermentation, the automatic turning of tea is achieved by using a conveyor belt and a turning plate mechanism, which solves the problem of low efficiency of manual turning and improves the turning efficiency and the uniformity of tea fermentation.

CN222302956UInactive Publication Date: 2025-01-07西双版纳燕徽源健康科技有限公司
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Patent Information

Application Number
CN202421149263.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-01-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The current tea turning process relies on manual operation, which results in a large workload, waste of human resources, and slow material feeding, affecting the uniformity and quality of tea fermentation.

Method used

A tea fermentation turning device was designed, which includes a conveyor belt, a turning plate and a rotating plate mechanism. The conveyor belt is driven to rotate and the turning plate is turned by a motor to realize the automatic turning of tea.

Benefits of technology

It has achieved automation and thoroughness in turning tea leaves, improved turning efficiency, reduced manpower consumption, and ensured the uniformity and quality of tea fermentation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222302956U_ABST
Patent Text Reader

Abstract

The pile turning device comprises a vehicle body, one end of the vehicle body is provided with a connecting port, the connecting port is communicated with the interior of the vehicle body, the interior of the vehicle body is rotationally connected with a conveying belt, the conveying belt is obliquely arranged, and a first rotating mechanism for rotating the conveying belt is arranged in the vehicle body. A rotating plate is arranged at the end, close to the connecting opening, of the vehicle body, the rotating plate is rotationally connected to the surface of the vehicle body, a second rotating mechanism for rotating the rotating plate is arranged in the vehicle body, and a connecting box is fixedly connected to the end, away from the connecting opening, of the vehicle body; the top end of the conveying belt is arranged in the conveying groove and the connecting box. According to the tea pile turning device, through the arrangement of the multiple turning plates, tea needing to be turned can be conveyed when the tea pile turning device is used, meanwhile, the rotating plates are driven to turn over, and therefore tea pile turning is more thorough, and meanwhile the using effect of the device can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tea compost turning devices, in particular to a compost turning device for tea fermentation. Background Art

[0002] In the production of fermented tea, turning the tea leaves is an essential step. Tea leaves will generate heat during the fermentation process. If the tea leaves are not turned in time, the temperature and humidity inside the tea leaves will be uneven, resulting in uneven fermentation of the tea leaves and affecting the quality of the tea leaves. The purpose of turning the tea leaves is to make the environmental conditions such as humidity, temperature and oxygen inside the tea leaves more uniform by turning the tea leaves, thereby promoting the fermentation and oxidation process of the tea leaves.

[0003] Many existing tea pile turning operations are performed manually, but this method is labor-intensive and wastes human resources in actual use. However, some existing devices are used to turn the tea piles. During use, each time the tea pile needs to be turned, it is necessary to manually use a shovel to manually load the tea from the feed port. The slow loading progress makes it inconvenient to use. Therefore, it is urgent to solve the above problems. Utility Model Content

[0004] The utility model aims to solve the shortcomings of the prior art and proposes a compost turning device for tea fermentation.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] The conveyor belt is connected with the conveyor belt inside the vehicle body, and the conveyor belt is arranged in an inclined manner. A first rotating mechanism for rotating the conveyor belt is arranged inside the vehicle body, and a turning mechanism is arranged at one end of the vehicle body near the connecting port, and a rotating plate is arranged at one end of the vehicle body near the connecting port, and the rotating plate is rotatably connected to the surface of the vehicle body, and a second rotating mechanism for rotating the rotating plate is arranged inside the vehicle body. A connecting box is fixedly connected to one end of the vehicle body away from the connecting port, and a conveying trough is provided on the side of the vehicle body away from the connecting port, and the top end of the conveyor belt is arranged inside the connecting box. Through the arrangement of multiple turning plates, tea leaves that need to be turned over can be transported when in use, and the turning plate can also be driven to turn over, so that the tea leaves can be turned over more thoroughly, and the use effect of the device can also be improved.

[0007] Preferably, the first rotating mechanism includes a motor, and two conveying rollers are provided inside the conveyor belt, and rotating shafts are sleeved inside the two conveying rollers, one of the rotating shafts is sleeved on opposite sides of the vehicle body, and two ends of the other rotating shaft are respectively sleeved on opposite sides of the connecting box, the motor is installed on one side of the surface of the connecting box, and the output shaft of the motor is fixedly connected to one end of the other rotating shaft, so as to drive the conveyor belt to rotate, thereby transporting the tea leaves.

[0008] Furthermore, the material turning mechanism includes a flap, a round roller is rotatably connected to one end of the vehicle body near the connecting port, a fixed shaft is sleeved inside the round roller, and two ends of the fixed shaft are respectively sleeved on opposite sides of the vehicle body, and there are multiple flaps, and the multiple flaps are fixedly connected to the arc surface of the round roller, and a connecting plate is horizontally fixedly connected inside the vehicle body, and the connecting plate is arranged between the multiple flaps and the bottom end of the conveyor belt, and two first gears are rotatably connected to the surface of the vehicle body, and the two first gears are respectively fixedly connected to the two ends of the fixed shaft, and the vehicle body surface is symmetrically rotatably connected with belts, and two pulleys are provided inside the two belts, two of which are coaxially fixedly connected to the surfaces of the two first gears, and the other two pulleys are respectively fixedly connected to the two ends of the other two rotating shafts, for rotating the multiple flaps, so as to transport the tea leaves to the conveyor belt.

[0009] Preferably, the second rotating mechanism includes a first missing gear, and the first missing gear is provided with two, and the two first missing gears are respectively rotatably connected to the vehicle body surface on two symmetrical sides, the two rotating shaft surfaces are fixedly connected with connecting rods, and the two connecting rods are respectively fixedly connected to the rotating plate surface on two symmetrical sides, and the vehicle body surface is symmetrically connected with large gears on both sides, and the two large gears are respectively meshed with the two first gears, and the centers of the two large gear surfaces are fixedly connected with small missing gears, and the two small missing gears are respectively meshed with the two first missing gears, and an armrest is installed on the vehicle body near one end of the connecting box, and baffles are fixedly connected to the vehicle body surface on two symmetrical sides, and the two baffles are respectively arranged on the surfaces of the two first missing gears, and the vehicle body surface is symmetrically connected with two rollers on both sides, which are used to drive the rotating plate to rotate, so that the tea leaves at the bottom can be scooped up.

[0010] The beneficial effects of the utility model are:

[0011] 1. When in use, the multiple turning plates are arranged to transport the tea leaves that need to be turned over, and at the same time, the rotating plates are turned over, so that the tea leaves can be turned over more thoroughly, and the use effect of the device can be improved.

[0012] 2. When the rotating plate is lifted up to a certain angle, the small missing gear and the first missing gear are no longer in mesh, and under the action of gravity, the rotating plate will fall down and rotate, so that the rotating plate will contact the ground again, so that it can be used continuously. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a front view of a compost turning device for tea fermentation proposed by the utility model;

[0014] Figure 2 This is a cross-sectional view of the internal structure of a compost turning device for tea fermentation proposed by the utility model;

[0015] Figure 3 This is a schematic diagram of the first rotating mechanism of a compost turning device for tea fermentation proposed by the utility model;

[0016] Figure 4 This is a schematic diagram of a turning mechanism of a compost turning device for tea fermentation proposed by the utility model;

[0017] Figure 5 for Figure 4 Enlarged view of point A.

[0018] In the figure: 1. vehicle body; 11. roller; 12. connection port; 13. baffle; 14. handrail; 15. connection box; 16. conveying trough; 17. connecting plate; 2. flap; 21. round roller; 22. first gear; 3. conveyor belt; 31. conveyor roller; 32. rotating shaft; 33. motor; 4. rotating plate; 41. connecting rod; 42. first missing gear; 5. belt; 51. pulley; 6. large gear; 61. small missing gear. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0020] Reference Figure 1-Figure 5The conveyor belt 3 is connected to the conveyor belt 3 by the conveyor belt 3, and the conveyor belt 3 is connected to the conveyor belt 3 by the conveyor belt 3.

[0021] Reference Figure 1-Figure 3 In a preferred embodiment, the first rotating mechanism includes a motor 33, two conveying rollers 31 are provided inside the conveyor belt 3, and the two conveying rollers 31 are both sleeved with a rotating shaft 32, one of the rotating shafts 32 is sleeved on opposite sides of the vehicle body 1, and the other two ends of the rotating shaft 32 are respectively sleeved on opposite sides of the connecting box 15, the motor 33 is installed on one side of the surface of the connecting box 15, and the output shaft of the motor 33 is fixedly connected to one end of the other rotating shaft 32, which is used to drive the conveyor belt 3 to rotate, thereby transporting tea leaves.

[0022] Reference Figure 2 and Figure 3 In a preferred embodiment, the turning mechanism includes a flap 2, a round roller 21 is rotatably connected to one end of the vehicle body 1 near the connecting port 12, a fixed shaft is sleeved inside the round roller 21, and the two ends of the fixed shaft are respectively sleeved on opposite sides of the vehicle body 1, and a plurality of flaps 2 are provided, and the plurality of flaps 2 are fixedly connected to the arc surface of the round roller 21, and a connecting plate 17 is horizontally fixedly connected inside the vehicle body 1, and the connecting plate 17 is arranged between the plurality of flaps 2 and the bottom ends of the conveyor belt 3, and two first gears 22 are rotatably connected to the surface of the vehicle body 1, and the two first gears 22 are respectively fixedly connected to the two ends of the fixed shaft, and belts 5 are rotatably connected to the symmetrical sides of the surface of the vehicle body 1, and two pulleys 51 are provided inside the two belts 5, wherein the two pulleys 51 are coaxially fixedly connected to the surfaces of the two first gears 22, and the other two pulleys 51 are respectively fixedly connected to the two ends of the other two rotating shafts 32, for rotating the plurality of flaps 2, so that the tea leaves are transported to the conveyor belt 3.

[0023] Reference Figure 1 , Figure 4 and Figure 5In a preferred embodiment, the second rotating mechanism includes a first missing gear 42, and the first missing gear 42 is provided with two. The two first missing gears 42 are respectively rotatably connected to the symmetrical sides of the surface of the vehicle body 1, and the surfaces of the two rotating shafts 32 are fixedly connected with connecting rods 41, and the two connecting rods 41 are respectively fixedly connected to the symmetrical sides of the surface of the rotating plate 4, and the large gears 6 are rotatably connected to the symmetrical sides of the surface of the vehicle body 1. The two large gears 6 are respectively meshed with the two first gears 22, and the centers of the surfaces of the two large gears 6 are fixedly connected with small missing gears 61, and the two small missing gears 61 are respectively meshed with the two first missing gears 42. An armrest 14 is installed at one end of the vehicle body 1 close to the connecting box 15, and baffles 13 are fixedly connected to the symmetrical sides of the surface of the vehicle body 1. The two baffles 13 are respectively arranged on the surfaces of the two first missing gears 42, and the two rollers 11 are rotatably connected to the symmetrical sides of the surface of the vehicle body 1, which are used to drive the rotating plate 4 to rotate, so that the tea leaves at the bottom can be shoveled up.

[0024] From the above description, it can be seen that the above-mentioned embodiment of the utility model achieves the following technical effects: in actual use, through the setting of multiple flaps 2, the tea leaves that need to be turned over can be transported during use, and the rotating plate 4 can also be driven to turn over, so that the tea leaves can be turned over more thoroughly, and the use effect of the device can also be improved. When in use, the device can be pushed first to shovel one end of the rotating plate 4 at the bottom of the tea leaves that need to be turned over, and then the motor 33 is driven. Under the setting of the two rotating shafts 32 and the conveying roller 31, the conveyor belt 3 will be rotated. At the same time, under the connection of the two belts 5 and the pulley 51, the round roller 21 and the multiple flaps 2 will be driven to rotate. At this time, the multiple flaps 2 will turn the tea leaves that need to be turned over onto the conveyor belt 3, and through the rotation of the conveyor belt 3, The tea leaves are transported, and then the transported tea leaves enter the connecting box 15 and fall through the bottom of the connecting box 15, so that the tea leaves can be turned over. At the same time, the first gear 22 is set, and when the round roller 21 and the flap 2 rotate, the large gear 6 and the small gear 61 are driven to rotate, and the gear 42 is driven to rotate slowly. Under the connection of the two connecting rods 41, the rotating plate 4 is slowly rotated upward, so that the tea leaves on the ground are lifted, and then the rotating plate 4 is rotated to turn the tea leaves more thoroughly. When the rotating plate 4 is lifted up to a certain angle, the small gear 61 and the first gear 42 are no longer engaged. Under the action of gravity, the rotating plate 4 is caused to fall and rotate downward, so that the rotating plate 4 contacts the ground again, so that it can be used continuously.

[0025] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0026] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0027] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein, for example. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0028] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A compost turning device for tea fermentation, comprising a vehicle body (1), characterized in that: A connection port (12) is provided at one end of the vehicle body (1), the connection port (12) is communicated with the interior of the vehicle body (1), a conveyor belt (3) is rotatably connected to the interior of the vehicle body (1), the conveyor belt (3) is arranged at an inclination, a first rotating mechanism for rotating the conveyor belt (3) is provided inside the vehicle body (1), a material turning mechanism is provided at one end of the vehicle body (1) close to the connection port (12), a rotating plate (4) is provided at one end of the vehicle body (1) close to the connection port (12), the rotating plate (4) is rotatably connected to the surface of the vehicle body (1), and a second rotating mechanism for rotating the rotating plate (4) is provided inside the vehicle body (1).

2. A compost turning device for tea fermentation according to claim 1, characterized in that: A connection box (15) is fixedly connected to one end of the vehicle body (1) away from the connection port (12); a conveying groove (16) is provided on one side of the vehicle body (1) away from the connection port (12); the top end of the conveying belt (3) is arranged inside the conveying groove (16); and the top end of the conveying belt (3) is arranged inside the connection box (15).

3. A compost turning device for tea fermentation according to claim 2, characterized in that: The first rotating mechanism comprises a motor (33), two conveying rollers (31) are arranged inside the conveying belt (3), and a rotating shaft (32) is sleeved inside the two conveying rollers (31), one of the rotating shafts (32) is sleeved on two opposite sides inside the vehicle body (1), and two ends of the other rotating shaft (32) are respectively sleeved on two opposite sides inside the connecting box (15), the motor (33) is installed on one side of the surface of the connecting box (15), and the output shaft of the motor (33) is fixedly connected to one end of the other rotating shaft (32).

4. A compost turning device for tea fermentation according to claim 3, characterized in that: The material turning mechanism comprises a turning plate (2), one end of the vehicle body (1) near the connection port (12) is rotatably connected to a round roller (21), a fixed shaft is sleeved inside the round roller (21), and the two ends of the fixed shaft are respectively sleeved on opposite sides of the vehicle body (1), a plurality of turning plates (2) are provided, and the plurality of turning plates (2) are fixedly connected to the curved surface of the round roller (21), and a connecting plate (17) is horizontally fixedly connected inside the vehicle body (1), and the connecting plate (17) is arranged between the plurality of turning plates (2) and the bottom end of the conveyor belt (3).

5. A compost turning device for tea fermentation according to claim 4, characterized in that: The surface of the vehicle body (1) is rotatably connected to two first gears (22), and the two first gears (22) are respectively fixedly connected to two ends of a fixed shaft. The surface of the vehicle body (1) is symmetrically rotatably connected to belts (5) on both sides, and two pulleys (51) are arranged inside the two belts (5), wherein two pulleys (51) are coaxially fixedly connected to the surfaces of the two first gears (22), and the other two pulleys (51) are respectively fixedly connected to the two ends of the other two rotating shafts (32).

6. A compost turning device for tea fermentation according to claim 5, characterized in that: The second rotating mechanism comprises a first missing gear (42), wherein two first missing gears (42) are provided, and the two first missing gears (42) are respectively rotatably connected to two symmetrical sides of the surface of the vehicle body (1), and the surfaces of the two rotating shafts (32) are both fixedly connected with connecting rods (41), and the two connecting rods (41) are respectively fixedly connected to two symmetrical sides of the surface of the rotating plate (4).

7. A compost turning device for tea fermentation according to claim 6, characterized in that: Large gears (6) are rotatably connected on both sides of the surface of the vehicle body (1), and the two large gears (6) are respectively meshed with the two first gears (22). Small missing gears (61) are fixedly connected at the centers of the surfaces of the two large gears (6), and the two small missing gears (61) are respectively meshed with the two first missing gears (42).

8. A compost turning device for tea fermentation according to claim 7, characterized in that: An armrest (14) is installed at one end of the vehicle body (1) close to the connection box (15); baffles (13) are fixedly connected to the surface of the vehicle body (1) on both symmetrical sides; the two baffles (13) are respectively arranged on the surfaces of the two first missing gears (42); and two rollers (11) are rotatably connected to the surface of the vehicle body (1) on both symmetrical sides.