Alcohol precipitation tank
By introducing hydraulic rods and reinforcing components to fix the tank in the alcohol precipitation tank, and combining them with filtration and ultrasonic components, the problems of uneven mixing and impurities affecting purity in the alcohol precipitation tank were solved, thereby improving the stability and production efficiency of the alcohol precipitation tank.
Patent Information
- Application Number
- CN202420909951.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-29
AI Technical Summary
In the use of existing alcohol precipitation tanks, the conical bottom is prone to sedimentation of concentrated liquid, the paddle agitator is not long enough, resulting in uneven mixing, and the lack of filtration function affects the purity of the supernatant.
An alcohol precipitation tank was designed, comprising a tank body, a slag discharge assembly, an adjustment assembly, a hydraulic rod, a reinforcing assembly, a filtration assembly, an ultrasonic assembly, and a rotating assembly. The tank body is fixed by the hydraulic rod and the reinforcing assembly, impurities are filtered by the filtration assembly, the ultrasonic assembly accelerates dissolution, and the rotating assembly stirs and mixes the mixture, thereby improving the dissolution speed and purity.
It achieves stability and extends service life of alcohol precipitation tank, improves the purity of supernatant through filtration component, accelerates the dissolution process through ultrasonic component, improves production efficiency through rotating component, and avoids waste of concentrated liquid medium.
Smart Images

Figure CN222304866U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of alcohol precipitation, in particular to an alcohol precipitation tank. Background Art
[0002] The alcohol precipitation tank is composed of a standard oval head, a conical bottom and a paddle stirrer. It is made of stainless steel and is a special equipment for the alcohol precipitation process of Chinese medicine factories. The alcohol precipitation tank is used for alcohol precipitation of Chinese medicine, oral liquids, food and health products, etc. The alcohol precipitation tank is a key equipment for the alcohol precipitation process. It is also suitable for freezing or room temperature precipitation of suspensions in other pharmaceutical, chemical, food, oral liquid, health products, dyes and other industries, and solid-liquid phase separation process operations, specifically in the alcohol precipitation unit operation of drug extract concentrates. During the alcohol precipitation process, the extract concentrate should be fully mixed with the raw material ethanol, so that the alcohol-soluble components in the concentrate can be completely and thoroughly transferred to the ethanol liquid, thereby ensuring the quality and yield of the drug.
[0003] In actual use, the existing alcohol precipitation tank has a conical bottom that is easy to deposit concentrated liquid, and the paddle stirrer is not long enough to mix it fully and evenly, so as to improve the quality of alcohol precipitation.
[0004] After searching the existing patents: an alcohol precipitation tank (publication number: CN219251743U), in the utility model, by setting a float, the supernatant can enter the float through the guide hole and be discharged from the tank through the hose and the drain pipe. There is no need to use a negative pressure device, which can greatly reduce the cost of use.
[0005] Although the above patent allows the supernatant to be discharged out of the tank body, it does not have a filtering function. The supernatant may contain drug residues that are difficult to sink to the bottom, which makes it difficult to improve the purity of the supernatant.
[0006] Therefore, it is necessary to invent a kind of alcohol precipitation tank to solve the above problems. Utility Model Content
[0007] 1. Technical issues to be resolved
[0008] The technical problem solved by the utility model is to provide an alcohol precipitation tank which is highly practical, can be simply operated and has a relatively simple structure, thereby solving the problem in the above-mentioned background technology that there is no filtering function, the supernatant may contain drug residues which are difficult to sink to the bottom, and it is not convenient to improve the purity of the supernatant.
[0009] (II) Technical solution
[0010] To achieve the above objectives, the utility model is implemented through the following technical solutions: an alcohol precipitation tank, comprising a tank body, the bottom surface of the tank body is through-connected with a slag discharge assembly, both sides of the tank body are fixedly connected with adjustment assemblies, the surface of the adjustment assembly is rotatably connected with a hydraulic rod, the bottom end of the hydraulic rod is rotatably connected with a reinforcement assembly, one side of the tank body surface is through-connected with a "Y"-shaped tube, the bottom end of the "Y"-shaped tube is fixedly connected with a filter assembly, filter paper is arranged inside the filter assembly, one end of the "Y"-shaped tube is through-connected with a collecting assembly, the other side of the tank body surface is fixedly connected with an ultrasonic assembly, the top surface of the tank body is fixedly connected with a rotating assembly, the surface of the rotating assembly is fixedly connected with a stirring impeller, and the bottom end of the rotating assembly is fixedly connected with a support bar.
[0011] As a further solution of the utility model, the adjustment components are fixedly connected to the adjustment frames on both sides of the tank body, the surfaces of the adjustment frames are provided with adjustment holes, the interiors of the adjustment holes are rotatably connected with adjustment columns, and the adjustment columns play a role of rotation.
[0012] As a further solution of the utility model, the reinforcement assembly includes a rotating column rotatably connected to the bottom end of the hydraulic rod, and a reinforcement plate is rotatably connected to the surface of the rotating column, and the reinforcement plate plays a role of fixing to the ground.
[0013] As a further solution of the utility model, the slag discharge assembly includes a slag discharge pipe connected to the bottom surface of the tank body, and a slag discharge valve is fixedly connected to the surface of the slag discharge pipe. The slag discharge valve serves to open and close the slag discharge pipe to release sediment.
[0014] As a further solution of the utility model, the filter assembly includes a filter mesh column fixedly connected to the bottom end of the "Y"-shaped tube, and an activated carbon layer is fixedly connected to the interior of the filter mesh column, and the activated carbon layer plays a role in filtering impurities.
[0015] As a further solution of the utility model, a sealing groove is provided on the surface of the filter mesh column, and a sealing ring is clamped inside the sealing groove to play a sealing role.
[0016] As a further solution of the utility model, the collection assembly includes a discharge pipe connected to one end of the "Y"-shaped pipe, and a collection valve is fixedly connected to the surface of the discharge pipe, and the collection valve serves to open and close the discharge pipe.
[0017] As a further solution of the utility model, the ultrasonic component includes an ultrasonic generator fixedly connected to the other side of the tank surface, one side of the ultrasonic generator is electrically connected to a transducer through a power line, and the transducer is convenient for converting electrical energy into mechanical energy.
[0018] As a further solution of the utility model, the rotating assembly includes a servo motor fixedly connected to the top surface of the tank body, the output end of the servo motor is splined with a transmission rod, one end of the transmission rod is fixedly connected to a connecting rotating rod, and the connecting rotating rod plays a rotating role.
[0019] As a further solution of the utility model, a scraper strip is fixedly connected to the surface of the support strip. The scraper strip is made of rubber. The rubber facilitates scraping the cone at the end of the tank body to prevent the concentrated liquid from sinking to the bottom.
[0020] (III) Beneficial effects
[0021] The utility model provides an alcohol precipitation tank, which has the following beneficial effects:
[0022] 1. The alcohol precipitation tank, through the arrangement of the adjustment components, hydraulic rods and reinforcement components, when the tank body is installed, the telescopic length and angle of the hydraulic rods are adjusted according to the installation height and position, and the reinforcement plate is fixed on the ground, so as to avoid the tank body collapsing after being impacted by external force, and the concentrated liquid medium and ethanol in the tank body flowing out, causing increased costs, making it less likely to leak due to accidental tilting or collision, saving costs, and increasing the service life of the alcohol precipitation tank.
[0023] 2. The alcohol precipitation tank is provided with a "Y"-shaped tube, filter paper and filter components. When the supernatant is collected, the collection valve is opened to allow the supernatant to flow out and reach the filter paper, activated carbon layer and filter mesh column through the "Y"-shaped tube. Impurities are filtered by the filter paper and the filter mesh column, and the activated carbon layer absorbs odors, thereby improving the acquisition quality of the supernatant, avoiding some impurities that are difficult to precipitate after stillness and being mixed in the supernatant and discharged, thereby improving the purity of the supernatant.
[0024] 3. The alcohol precipitation tank is provided with a rotating component, a stirring impeller, a supporting bar, a scraping bar and an ultrasonic component. When in use, the concentrated liquid medium and an appropriate amount of ethanol are input into the tank body, the servo motor is started to rotate the connecting rotating rod, driving the stirring impeller to stir, the scraping bar scrapes up the medium sunk to the bottom of the tank for mixing and stirring, the ultrasonic generator is started to work, the transducer converts electrical energy into mechanical energy, so that high-frequency vibration is generated to accelerate the dissolution process of particles in the concentrated liquid medium, and the stirring impeller mixes the dissolved solution evenly, thereby improving the overall dissolution rate, improving production efficiency, and avoiding waste of the concentrated liquid medium. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0026] Figure 2 This is a schematic diagram of the structure of the reinforcement component of the utility model;
[0027] Figure 3This is a schematic diagram of the structure of the rotating assembly of the utility model;
[0028] Figure 4 This is a schematic diagram of the structure of the filter assembly of the utility model.
[0029] In the figure: 1. tank body; 2. slag discharge assembly; 201. slag discharge pipe; 202. slag discharge valve; 3. adjustment assembly; 301. adjustment frame; 302. adjustment column; 4. hydraulic rod; 5. reinforcement assembly; 501. rotating column; 502. reinforcement plate; 6. "Y" type tube; 7. filter assembly; 701. filter mesh column; 702. activated carbon layer; 8. filter paper; 9. collection assembly; 901. discharge pipe; 902. collection valve; 10. ultrasonic assembly; 1001. ultrasonic generator; 1002. transducer; 11. rotation assembly; 1101. servo motor; 1102. connecting rotating rod; 12. stirring impeller; 13. support bar; 14. sealing ring; 15. scraper bar. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0031] See also Figures 1 to 4 The utility model provides a technical solution: an alcohol precipitation tank, comprising a tank body 1, a slag discharge assembly 2 is connected through the bottom surface of the tank body 1, adjustment assemblies 3 are fixedly connected on both sides of the tank body 1, a hydraulic rod 4 is rotatably connected to the surface of the adjustment assembly 3, and a reinforcement assembly 5 is rotatably connected to the bottom end of the hydraulic rod 4. By setting the adjustment assembly 3, the hydraulic rod 4 and the reinforcement assembly 5, the tank body 1 is prevented from collapsing after being impacted by external force, and the concentrated liquid medium and ethanol inside the tank body 1 flow out, causing increased costs, making it less likely to leak due to accidental tilt or collision, saving costs, and increasing the service life of the alcohol precipitation tank. A "Y"-shaped pipe 6 is connected through one side of the surface of the tank body 1, and a filtering assembly 7 is fixedly connected to the bottom end of the "Y"-shaped pipe 6. A filter paper 8 is arranged inside the filter assembly 7. Through the arrangement of the "Y"-shaped tube 6, the filter paper 8 and the filter assembly 7, some impurities that are not easy to precipitate after standing are avoided from being mixed in the supernatant and discharged, thereby improving the purity of the supernatant. One end of the "Y"-shaped tube 6 is connected with a collecting assembly 9, and the other side of the surface of the tank body 1 is fixedly connected with an ultrasonic assembly 10. The top surface of the tank body 1 is fixedly connected with a rotating assembly 11, and the surface of the rotating assembly 11 is fixedly connected with a stirring impeller 12. The bottom end of the rotating assembly 11 is fixedly connected with a supporting bar 13. Through the arrangement of the rotating assembly 11, the stirring impeller 12, the supporting bar 13, the scraping bar 15 and the ultrasonic assembly 10, the overall dissolution rate is improved, the production efficiency is improved, and the waste of the concentrated liquid medium is avoided.
[0032] The adjustment components 3 are fixedly connected to the adjustment frames 301 on both sides of the tank body 1. The surface of the adjustment frame 301 is provided with an adjustment hole. The inside of the adjustment hole is rotatably connected with an adjustment column 302. Through the setting of the adjustment component 3, the angle of the hydraulic rod 4 is adjusted.
[0033] The reinforcement component 5 includes a rotating column 501 rotatably connected to the bottom end of the hydraulic rod 4, and a reinforcement plate 502 is rotatably connected to the surface of the rotating column 501. The reinforcement component 5 plays a role in fixing the hydraulic rod 4.
[0034] The slag discharge assembly 2 includes a slag discharge pipe 201 connected to the bottom surface of the tank body 1, and a slag discharge valve 202 is fixedly connected to the surface of the slag discharge pipe 201. The slag discharge assembly 2 is provided to discharge the sediment remaining after the alcohol precipitation.
[0035] The filter assembly 7 includes a filter column 701 fixedly connected to the bottom end of the "Y"-shaped tube 6, and an activated carbon layer 702 is fixedly connected to the interior of the filter column 701;
[0036] A sealing groove is provided on the surface of the filter column 701, and a sealing ring 14 is clamped inside the sealing groove. The sealing ring 14 seals the "Y"-shaped tube 6.
[0037] The collecting assembly 9 includes a discharge pipe 901 connected to one end of the "Y"-shaped tube 6, and a collecting valve 902 is fixedly connected to the surface of the discharge pipe 901. The setting of the collecting assembly 9 serves to discharge the supernatant obtained after the alcohol is purified;
[0038] The ultrasonic component 10 includes an ultrasonic generator 1001 fixedly connected to the other side of the surface of the tank body 1. One side of the ultrasonic generator 1001 is electrically connected to a transducer 1002 through a power line. The ultrasonic component 10 is configured to accelerate the dissolution speed of the ethanol and concentrated liquid medium.
[0039] The rotating assembly 11 includes a servo motor 1101 fixedly connected to the top surface of the tank body 1, the output end of the servo motor 1101 is spline-connected with a transmission rod, one end of the transmission rod is fixedly connected with a connecting rotating rod 1102, and the rotating assembly 11 is arranged to drive the stirring impeller 12 and the support bar 13;
[0040] A scraper strip 15 is fixedly connected to the surface of the support strip 13 . The scraper strip 15 is made of rubber. The support strip 13 is arranged to fix the scraper strip 15 .
[0041] The working principle of the utility model is as follows: when the tank body 1 is installed, the telescopic length and angle of the hydraulic rod 4 are adjusted according to the installation height and position, and the reinforcement plate 502 is fixed on the ground. When in use, the concentrated liquid medium and an appropriate amount of ethanol are input into the tank body 1, and the servo motor 1101 is started to rotate the connecting rod 1102, driving the stirring impeller 12 to stir, and the scraper 15 scrapes the medium sunk to the bottom of the tank for mixing and stirring, and the ultrasonic generator 1001 is started to work, and the transducer 1002 converts electrical energy into mechanical energy to generate high-frequency vibration to accelerate the dissolution process of particles in the concentrated liquid medium. The stirring impeller 12 mixes the dissolved solution evenly, and when the supernatant is collected, the collection valve 902 is opened to allow the supernatant to flow out and reach the filter paper 8, the activated carbon layer 702 and the filter mesh column 701 through the "Y"-shaped tube 6. The impurities are filtered by the filter paper 8 and the filter mesh column 701, and the activated carbon layer 702 absorbs the odor.
[0042] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;
[0043] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.
[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An alcohol precipitation tank, comprising a tank body (1), characterized in that: The bottom surface of the tank body (1) is connected through a slag discharge assembly (2), and both sides of the tank body (1) are fixedly connected with adjustment assemblies (3). The surface of the adjustment assembly (3) is rotatably connected with a hydraulic rod (4), and the bottom end of the hydraulic rod (4) is rotatably connected with a reinforcement assembly (5). One side of the surface of the tank body (1) is connected through a "Y"-shaped tube (6), and the bottom end of the "Y"-shaped tube (6) is fixedly connected with a filter assembly (7), and filter paper (8) is arranged inside the filter assembly (7). One end of the "Y"-shaped tube (6) is connected through a collection assembly (9), and the other side of the surface of the tank body (1) is fixedly connected with an ultrasonic assembly (10). The top surface of the tank body (1) is fixedly connected with a rotating assembly (11), and the surface of the rotating assembly (11) is fixedly connected with a stirring impeller (12), and the bottom end of the rotating assembly (11) is fixedly connected with a support bar (13).
2. The alcohol precipitation tank according to claim 1, characterized in that: The adjustment components (3) are fixedly connected to the adjustment frames (301) on both sides of the tank body (1); the surface of the adjustment frame (301) is provided with an adjustment hole, and the interior of the adjustment hole is rotatably connected with an adjustment column (302).
3. The alcohol precipitation tank according to claim 1, characterized in that: The reinforcement assembly (5) comprises a rotating column (501) rotatably connected to the bottom end of the hydraulic rod (4), and a reinforcement plate (502) is rotatably connected to the surface of the rotating column (501).
4. The alcohol precipitation tank according to claim 1, characterized in that: The slag discharge assembly (2) comprises a slag discharge pipe (201) which is connected to the bottom surface of the tank body (1) through a through hole, and a slag discharge valve (202) is fixedly connected to the surface of the slag discharge pipe (201).
5. The alcohol precipitation tank according to claim 1, characterized in that: The filter assembly (7) comprises a filter column (701) fixedly connected to the bottom end of the "Y"-shaped tube (6), and an activated carbon layer (702) is fixedly connected inside the filter column (701).
6. The alcohol precipitation tank according to claim 5, characterized in that: A sealing groove is provided on the surface of the filter screen column (701), and a sealing ring (14) is clamped inside the sealing groove.
7. The alcohol precipitation tank according to claim 1, characterized in that: The collecting assembly (9) comprises a discharge pipe (901) which is connected to one end of the "Y"-shaped pipe (6), and a collecting valve (902) is fixedly connected to the surface of the discharge pipe (901).
8. The alcohol precipitation tank according to claim 1, characterized in that: The ultrasonic component (10) comprises an ultrasonic generator (1001) fixedly connected to the other side of the surface of the tank body (1), and one side of the ultrasonic generator (1001) is electrically connected to a transducer (1002) via a power line.
9. The alcohol precipitation tank according to claim 1, characterized in that: The rotating assembly (11) comprises a servo motor (1101) fixedly connected to the top surface of the tank body (1), the output end of the servo motor (1101) is spline-connected to a transmission rod, and one end of the transmission rod is fixedly connected to a connecting rotating rod (1102).
10. The alcohol precipitation tank according to claim 1, characterized in that: A scraper strip (15) is fixedly connected to the surface of the support strip (13), and the scraper strip (15) is made of rubber.
Citation Information
Patent Citations
Alcohol precipitation tank
CN219251743U
Cited By
Concentrated solution alcohol precipitation device
CN223969533U