Recycling and grading device for fly ash floating beads

By designing a fly ash floating bead recycling grading device with multi-stage filtration and automatic cleaning mechanism, the problem of easy blockage of the filter device in the prior art is solved, and efficient recycling and grading of the floating beads is achieved, ensuring the stability of filtration efficiency.

CN222304993UActive Publication Date: 2025-01-07HUNAN CHITU NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421042394.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-01-07
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

After a long-term operation of existing fly ash float beads, debris is easily accumulated on the surface of the filter device, resulting in reduced filtration function efficiency or blockage, affecting the recycling of float beads.

Method used

A fly ash bead recycling grading device including a vertical funnel-shaped filter tank body, a Y-shaped connecting frame, a multi-stage filter plate and a power mechanism is designed, and the multi-stage filtering and automatic filtering of the first and second filter plates are passed. Cleaning mechanism to ensure stability of filtration efficiency.

Benefits of technology

It realizes efficient recycling and grading of floating beads, avoids blockage of filter devices, extends the service life of the equipment, and improves filtration efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of fly ash, in particular to a fly ash floating bead recycling and grading device which comprises a vertically-arranged filter tank body, the filter tank body is in a funnel shape, a Y-shaped connecting frame is fixedly installed on the inner wall of the filter tank body, a connecting shaft vertically and rotatably penetrates through the middle of the connecting frame, and the connecting shaft is connected with the filter tank body. The outer side wall of the connecting shaft is movably sleeved with a first filtering disc and a second filtering disc, the first filtering disc is located above the second filtering disc, the specification of mesh holes in the first filtering disc is larger than that of the second filtering disc, and a connecting groove is vertically formed in the outer side wall of the connecting shaft; connecting rings movably connected to the outer side wall of the connecting shaft in a sleeving mode are arranged on the inner bottom faces of the first filtering disc and the second filtering disc respectively, and cleaning rods are transversely and fixedly installed on the outer side walls of the connecting rings.
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Description

Technical Field

[0001] The utility model relates to the technical field of fly ash, in particular to a recovery and classification device for fly ash floating beads. Background Art

[0002] Floating beads are hollow balls of fly ash that can float on the water. They are grayish white in color, thin in wall and hollow in center. They are very light in weight, with a bulk density of 720kg / m3 (heavy) and 418.8kg / m3 (light). The particle size is about 0.1mm, the surface is closed and smooth, the thermal conductivity is low, and the refractoriness is ≥1610℃. They are excellent thermal insulation and refractory materials, and are widely used in the production of lightweight castables and oil drilling.

[0003] However, in the prior art, after a multi-stage filtering and recovery device for floating beads has been working for a long time, debris is easily accumulated on the surface of the filtering device, resulting in reduced filtering efficiency or even blockage, which affects the recovery of the floating beads. For this reason, we propose a recovery and grading device for fly ash floating beads. Utility Model Content

[0004] The utility model provides a recovery and classification device for fly ash floating beads, which solves the above-mentioned technical problems.

[0005] The utility model solves the above-mentioned technical problem with the following scheme: a recovery and grading device for recovering and grading fly ash floating beads comprises a vertically arranged filter trough body, the filter trough body is funnel-shaped, and the filter trough body has an upper wall fixedly mounted with a Y-shaped connecting frame, and a connecting shaft is vertically rotated through the middle of the connecting frame to penetrate the first filter disc and the second filter disc on the outer wall of the connecting shaft to be movably sleeved. The first filter disc is located above the second filter disc, and the mesh specifications of the first filter disc are larger than those of the second filter disc. The outer wall of the connecting shaft is vertically provided with a connecting groove, and the first filter disc and the second filter disc are respectively provided with connecting rings that are movably sleeved on the outer wall of the connecting shaft on the inner bottom surfaces. A cleaning rod is laterally fixedly mounted on the outer wall of the connecting ring, and the cleaning rod is slidably matched with the inner bottom surface of the first filter disc or the second filter disc. A block that is movably embedded in the connecting groove is fixedly mounted on the inner wall of the connecting ring, and the upper end surface of the connecting ring is provided with a fixing ring that is threadedly sleeved on the outer wall of the connecting shaft, and the lower end of the connecting shaft is connected to a power mechanism.

[0006] Preferably, the power mechanism includes a motor fixedly mounted laterally on the outer wall of the filter tank body, the output shaft of the motor rotates and penetrates the filter tank body, the output shaft of the motor and the end of the connecting shaft are respectively fixedly mounted with helical gears, and the two helical gears are meshingly connected.

[0007] Preferably, a limit bar is vertically fixedly installed on the inner side wall of the filter tank body, and the limit bar is movably embedded in the outer side wall of the first filter disc or the second filter disc.

[0008] Preferably, a support rod is threadedly penetrated through the side wall of the filter tank body, the support rod is slidably matched with the lower end surface of the first filter disc or the second filter disc, and a knob is fixedly installed on the end of the support rod.

[0009] Preferably, a drain pipe is provided at the lower end of the filter tank body, and the drain pipe is provided with a solenoid valve.

[0010] Preferably, a bottom plate is transversely arranged below the filter tank body, and the upper surface of the bottom plate is fixedly connected to the filter tank body via a fixing frame.

[0011] The beneficial effects of the utility model are:

[0012] 1. By setting the first filter plate and the second filter plate for multi-stage filtration, the first filter plate can be used to filter out large-volume debris in the liquid flow, and then the second filter plate can be used to filter and recover the floating beads, leaving the floating beads on the second filter plate. At the same time, the first filter plate and the second filter plate are detachably connected, which is convenient for taking, placing and cleaning;

[0013] 2. By setting up a motor, the cleaning rod is indirectly driven to rotate through the transmission of the bevel gear, which continuously pushes the debris on the first filter disc or the debris or floating beads on the second filter disc to move, preventing the materials from piling up and affecting the filtration, thereby ensuring the filtration efficiency.

[0014] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiment of the utility model with the accompanying drawings. The specific implementation method of the utility model is given in detail by the following embodiments and their drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:

[0016] Figure 1 This is a schematic diagram of the structure of the fly ash floating bead recovery and classification device proposed in the utility model;

[0017] Figure 2 This is a schematic diagram of the cross-sectional structure of the filter tank of the fly ash floating bead recovery and classification device proposed in the utility model;

[0018] Figure 3 This is a schematic diagram of the connecting frame structure of the fly ash floating bead recovery and classification device proposed in the utility model;

[0019] Figure 4 The utility model proposes a fly ash floating bead recovery and classification device Figure 3 Enlarged view of point A in the middle.

[0020] Legend:

[0021] 1. Filter tank body; 2. Connecting frame; 3. Connecting shaft; 4. First filter disc; 5. Second filter disc; 6. Connecting groove; 7. Connecting ring; 8. Cleaning rod; 9. Block; 10. Fixing ring; 11. Motor; 12. Bevel gear; 13. Limiting strip; 14. Support rod. DETAILED DESCRIPTION

[0022] The following is combined with Figure 1-4 The principles and features of the present invention are described, and the examples given are only used to explain the present invention, and are not used to limit the scope of the present invention. The present invention is described in more detail in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become clearer according to the following description and claims. It should be noted that the drawings are all in a very simplified form and are not in precise proportions, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention.

[0023] Example 1

[0024] like Figure 1-4As shown, the fly ash floating bead recovery and grading device of the utility model comprises a vertically arranged filter tank body 1, a drain pipe is arranged at the lower end of the filter tank body 1, and a solenoid valve is arranged on the drain pipe, a bottom plate is arranged horizontally below the filter tank body 1, and the upper end surface of the bottom plate is fixedly connected to the filter tank body through a fixing frame, the filter tank body 1 is funnel-shaped, and a Y-shaped connecting frame 2 is fixedly installed on the inner wall of the filter tank body 1, and a connecting shaft 3 is penetrated through the middle part of the connecting frame 2 for vertical rotation, and a first filter disc 4 and a second filter disc 5 are movably sleeved on the outer wall of the connecting shaft 3, the first filter disc 4 is located above the second filter disc 5, and the mesh size of the first filter disc 4 is larger than that of the second filter disc 5, and a connecting groove 6 is vertically opened on the outer wall of the connecting shaft 3, and the inner bottom surfaces of the first filter disc 4 and the second filter disc 5 are respectively provided with connecting rings 7 movably sleeved on the outer wall of the connecting shaft 3, and a cleaning rod 8 is fixedly installed on the outer wall of the connecting ring 7 horizontally, and the cleaning rod 8 is connected to the first filter disc 4 or the second filter disc 5 The bottom surface is slidably matched, and a block 9 is fixedly installed on the inner wall of the connecting ring 7 and is movably embedded in the connecting groove 6. The upper end face of the connecting ring 7 is provided with a fixing ring 10 which is threadedly sleeved on the outer wall of the connecting shaft 3. The lower end of the connecting shaft 3 is connected to a power mechanism, and the power mechanism includes a motor 11 which is laterally fixedly installed on the outer wall of the filter tank body 1. The output shaft of the motor 11 rotates and penetrates the filter tank body 1. The output shaft of the motor 11 and the end of the connecting shaft 3 are respectively fixedly installed with a bevel gear 12. The two bevel gears 12 are meshed and connected. The motor 11 indirectly drives the cleaning rod 8 to rotate, pushing the debris on the first filter disc 4 or the floating beads on the second filter disc 5 to avoid extrusion and accumulation, thereby ensuring the filtration efficiency. The device performs multi-stage filtration through the first filter disc 4 and the second filter disc 5 to filter out debris and realize the recovery of floating beads. Multi-layer filter discs can be added to realize the graded recovery of floating beads. At the same time, the surface of the filter disc is automatically cleaned to ensure the filtration efficiency. It is simple and practical.

[0025] Example 2

[0026] like Figure 1-4 As shown, a limit strip 13 is vertically fixedly installed on the inner wall of the filter tank body 1, and the limit strip 13 is movably embedded in the outer wall of the first filter disc 4 or the second filter disc 5. The limit strip 13 is used to limit and fix the first filter disc 4 and the second filter disc 5 to prevent the first filter disc 4 and the second filter disc 5 from rotating. A support rod 14 is threaded through the side wall of the filter tank body 1, and the support rod 14 is slidably matched with the lower end surface of the first filter disc 4 or the second filter disc 5. A knob is fixedly installed on the end of the support rod 14, and the support rod 14 is used to support the first filter disc 4 or the second filter disc 5. The support rod 14 is threadedly installed for easy disassembly, making the disassembly and installation of the first filter disc 4 and the second filter disc 5 more convenient.

[0027] Working principle:

[0028] When in use, the motor 11 is controlled to start. The motor 11 drives the directly connected bevel gear 12 to rotate, and indirectly drives the connecting shaft 3 to rotate through the transmission of the bevel gear 12. The connecting shaft 3 drives the connecting ring 7 and the cleaning rod 8 to rotate synchronously, and then the liquid flow containing the floating beads is poured into the filter tank body 1. The liquid flow is simply filtered through the first filter disc 4, and larger debris is retained on the first filter disc 4. The liquid flow containing the floating beads passes through the first filter disc 4 and then through the second filter disc 5 for filtration, so that the floating beads remain on the second filter disc 5, and the liquid flow is discharged to achieve filtration recovery.

[0029] The above are only preferred embodiments of the present invention and are not intended to limit the present invention in any form. Any ordinary technician in the industry can smoothly implement the present invention as shown in the drawings and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the present invention using the technical content disclosed above are all equivalent embodiments of the present invention. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the present invention are still within the protection scope of the technical solution of the present invention.

Claims

1. A fly ash floating bead recovery and classification device, comprising a vertically arranged filter tank (1), characterized in that: The filter tank body (1) is funnel-shaped, and a Y-shaped connecting frame (2) is fixedly installed on the inner wall of the filter tank body (1). A connecting shaft (3) is vertically rotated through the middle of the connecting frame (2), and a first filter plate (4) and a second filter plate (5) are movably sleeved on the outer wall of the connecting shaft (3). The first filter plate (4) is located above the second filter plate (5), and the mesh size of the first filter plate (4) is larger than that of the second filter plate (5). The outer wall of the connecting shaft (3) is vertically provided with a connecting groove (6), and the first filter plate (4) and the second filter plate (5) are movably sleeved on the outer wall of the connecting shaft (3). The inner bottom surfaces of the two filter discs (5) are respectively provided with connecting rings (7) movably sleeved on the outer wall of the connecting shaft (3); a cleaning rod (8) is transversely fixedly installed on the outer wall of the connecting ring (7); the cleaning rod (8) is slidably matched with the inner bottom surface of the first filter disc (4) or the second filter disc (5); a clamping block (9) movably embedded in the connecting groove (6) is fixedly installed on the inner wall of the connecting ring (7); a fixing ring (10) threadedly sleeved on the outer wall of the connecting shaft (3) is provided on the upper end surface of the connecting ring (7); and a power mechanism is connected to the lower end of the connecting shaft (3).

2. The fly ash floating beads recovery and classification device according to claim 1, characterized in that: The power mechanism comprises a motor (11) which is fixedly mounted laterally on the outer wall of the filter tank body (1); the output shaft of the motor (11) rotates and penetrates the filter tank body (1); the output shaft of the motor (11) and the end of the connecting shaft (3) are respectively fixedly mounted with a helical gear (12); the two helical gears (12) are meshingly connected.

3. The fly ash floating beads recovery and classification device according to claim 1, characterized in that: A limit strip (13) is vertically fixedly mounted on the inner wall of the filter tank body (1), and the limit strip (13) is movably embedded in the outer wall of the first filter disc (4) or the second filter disc (5).

4. The fly ash floating beads recovery and classification device according to claim 1, characterized in that: A support rod (14) is threadedly penetrated through the side wall of the filter tank body (1); the support rod (14) is slidably matched with the lower end surface of the first filter disc (4) or the second filter disc (5); and a knob is fixedly mounted on the end of the support rod (14).

5. The fly ash floating beads recovery and classification device according to claim 1, characterized in that: A drainage pipe is provided at the lower end of the filter tank body (1), and the drainage pipe is provided with a solenoid valve.

6. The fly ash floating beads recovery and classification device according to claim 1, characterized in that: A bottom plate is disposed transversely below the filter tank body (1), and the upper surface of the bottom plate is fixedly connected to the filter tank body via a fixing frame.