Integrated raw material wax melting pot for process wax production

Abstract

The utility model relates to the technical field of process wax production, in particular to an integrated raw material wax melting pot for process wax production, which comprises a main body mechanism, a stirring mechanism, a heating mechanism and an output mechanism, the temperature in a heat preservation cavity is continuously increased through continuous heating of a heating disc, then the heat is quickly conducted into a stirring barrel through a heat conducting sheet, and at the moment, the stirring mechanism is connected with the output mechanism. The main stirring rod, the main stirring blades, the auxiliary stirring rod and the auxiliary stirring blades are driven by the servo motor to synchronously rotate, so that raw materials are uniformly heated, the wax raw materials are uniformly melted in the stirring barrel, the problem of non-uniform heating of a traditional wax melting pot is avoided, and the production quality and efficiency of the wax melting pot are improved. By means of the two-way connecting pipe and the metering device which are fixedly installed at the bottom end of the discharging end and the material conveying valve movably installed at the top end of the material conveying pipe, in the actual using process, production capacity data can be observed in real time, meanwhile, staged implementation control over a production plan is facilitated, and production standardization and controllability of the wax melting pot are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of process wax production, in particular to an integrated raw material wax pot for process wax production. Background Art

[0002] Wax usually refers to a substance produced by plants, animals or minerals that is solid at room temperature, easily liquefied or gasified after heating, easy to burn, insoluble in water, and has a certain lubricating effect. Wax can be used as a lubricant in the plastic molding process, with both internal and external lubrication effects. It is especially suitable for the molding process of PVC. It can improve the smoothness and glossiness of the finished product and improve the appearance. It can also be used as a rubber processing aid to increase the extrusion molding speed, increase the mold flow, and facilitate demolding. Heating and melting the wax raw materials is an essential process in the production process of wax, which generally requires the use of professional production equipment.

[0003] For example, an integrated raw material wax melting pot for process wax production disclosed in the authorization announcement number CN111792216U includes a wax melting pot body, the bottom end of the wax melting pot body is externally connected to a bracket, and the top end of the wax melting pot body is externally connected to a sealed pot cover, and both sides of the top of the sealed pot cover are connected to raw material inlet pipes, a wax melting chamber is opened inside the wax melting pot body, and a discharge pipe is installed outside the wax melting chamber, the four sides and the bottom of the heating inner cavity are connected to electric heating wires, and a sealing plate frame is installed outside the electric heating wire, the heating inner cavity is filled with heat transfer oil, and the side wall of the wax melting pot body above the heating inner cavity is externally connected to an oil inlet pipe, and the wax melting pot body is externally connected to a control box, and the control box is connected to the electric heating wire through electric wires. The integrated raw material wax melting pot for process wax production can equalize the upper and lower temperatures in the wax melting chamber, so that the original wax at the bottom of the wax melting chamber will not condense, and effectively improve the wax melting effect. However, the wax melting pot lacks a stirring mechanism and a measurable output mechanism, which is not conducive to sufficient uniformity during wax melting operations and controllability during material feeding. To this end, we proposed an integrated raw material wax melting pot for process wax production, which solves the problems of sufficient uniformity in wax melting operations and measurable control during material feeding, improves the production quality and production efficiency of the wax melting pot, thereby improving the economic benefits and practicality of the wax melting pot. Utility Model Content

[0004] The purpose of the utility model is to provide an integrated raw material wax pot for producing process wax, so as to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] The invention discloses an integrated raw material wax melting pot for producing process wax, comprising a main body mechanism, a stirring mechanism, a heating mechanism and an output mechanism, wherein the stirring mechanism is located inside the main body mechanism, the heating mechanism is located outside the stirring mechanism, and the output mechanism is located at the bottom end of the main body mechanism; the main body mechanism comprises a wax melting cylinder, a raw material injection port, a controller, a liquid level window, anti-skid legs and a discharge end; the raw material injection port is fixedly arranged at the top end of the wax melting cylinder, the controller is fixedly installed at one side of the wax melting cylinder, the liquid level window is fixedly installed at the other side of the wax melting cylinder, the anti-skid legs are fixedly installed at the bottom end of the wax melting cylinder, and the discharge end is fixedly arranged at the bottom end of the wax melting cylinder; the stirring mechanism comprises a stirring cylinder, a servo motor, a main stirring rod, a main stirring blade, a fixed frame, an auxiliary stirring rod and an auxiliary stirring blade, and the stirring cylinder is fixedly arranged inside the wax melting cylinder.

[0007] Preferably, the servo motor is fixedly mounted on the top of the wax melting cylinder, the top of the main stirring rod is movably connected to the output end of the servo motor, and the main stirring blades are fixedly mounted on both sides of the main stirring rod.

[0008] Preferably, the fixed frame is fixedly installed on the inner wall of the mixing drum, the top end of the auxiliary stirring rod is fixedly connected to the bottom end of the main stirring rod, the bottom end of the main stirring rod is movably installed on the top of the fixed frame, and the auxiliary stirring blades are fixedly installed on both sides of the auxiliary stirring rod.

[0009] Preferably, the heating mechanism comprises a heating plate, a heat conducting sheet, a heat preservation cavity, and a temperature sensor, and the heating plate is fixedly mounted on the outer wall of the bottom side of the mixing drum.

[0010] Preferably, the heat conducting plates are fixedly mounted on both sides of the mixing drum, the heat preservation chamber is fixedly arranged between the mixing drum and the wax melting drum, and the temperature sensor is fixedly mounted on the inner wall of the mixing drum.

[0011] Preferably, the output mechanism includes a two-way connecting pipe, a meter, a feed pipe, and a feed valve, and the two-way connecting pipe is fixedly installed at the bottom of the discharge end.

[0012] Preferably, the meter is fixedly installed on one side of the two-way connecting pipe, one end of the feed pipe is fixedly connected to one end of the two-way connecting pipe, and the feed valve is movably installed on the top of the feed pipe.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The integrated raw material melting pot for process wax production injects raw materials into the mixing drum through the raw material injection port, and the temperature in the heat preservation chamber is continuously increased by the continuous heating of the heating plate. The heat can be quickly transferred to the inner wall of the mixing drum through the heat conducting plates arranged on both sides of the mixing drum. At this time, the main stirring rod, the main stirring blades, the auxiliary stirring rod and the auxiliary stirring blades are driven by the servo motor to rotate synchronously, so that the raw materials are evenly heated, thereby realizing the even melting of the wax raw materials in the mixing drum, avoiding the problem of uneven heating in the traditional wax melting pot, and improving the production quality and production efficiency of the wax melting pot.

[0015] 2. The integrated raw material wax melting pot for process wax production has a two-way connecting pipe and a meter fixedly installed at the bottom of the discharge end, and a feed valve movably installed at the top of the feed pipe. During actual use, not only can the production volume data be observed in real time, but it also helps to control the phased implementation of the production plan, thereby improving the production standardization and controllability of the wax melting pot. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is a partial cross-sectional structural schematic diagram of the utility model;

[0018] Figure 3 For this utility model Figure 1 The enlarged schematic diagram of point A in the middle;

[0019] Figure 4 For this utility model Figure 2 A magnified schematic diagram of point B in the middle.

[0020] In the figure: 100, wax dissolving cylinder; 101, raw material injection port; 102, controller; 103, liquid level window; 104, anti-slip legs; 105, discharge end; 200, mixing drum; 201, servo motor; 202, main mixing rod; 203, main mixing blade; 204, fixed frame; 205, auxiliary mixing rod; 206, auxiliary mixing blade; 300, heating plate; 301, heat conducting sheet; 302, heat preservation chamber; 303, temperature sensor; 400, two-way connecting pipe; 401, metering device; 402, feed pipe; 403, feed valve. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 4 As shown, a technical solution provided by the utility model:

[0023] An integrated raw material wax melting pot for process wax production, comprising a main body mechanism, a stirring mechanism, a heating mechanism, and an output mechanism, wherein the stirring mechanism is located inside the main body mechanism, the heating mechanism is located outside the stirring mechanism, and the output mechanism is located at the bottom of the main body mechanism. The main body mechanism comprises a wax melting cylinder 100, a raw material injection port 101, a controller 102, a liquid level window 103, anti-slip legs 104, and a discharge end 105. The raw material injection port 101 is fixedly arranged at the top of the wax melting cylinder 100, and the controller 102 It is fixedly installed on one side of the wax melting cylinder 100, the liquid level window 103 is fixedly installed on the other side of the wax melting cylinder 100, the anti-slip leg 104 is fixedly installed on the bottom end of the wax melting cylinder 100, and the discharge end 105 is fixedly set at the bottom end of the wax melting cylinder 100. The stirring mechanism includes a stirring drum 200, a servo motor 201, a main stirring rod 202, a main stirring blade 203, a fixed frame 204, an auxiliary stirring rod 205, and an auxiliary stirring blade 206. The stirring drum 200 is fixedly set inside the wax melting cylinder 100.

[0024] In this embodiment, preferably, the servo motor 201 is fixedly installed on the top of the wax melting cylinder 100 , the top of the main stirring rod 202 is movably connected to the output end of the servo motor 201 , and the main stirring blades 203 are fixedly installed on both sides of the main stirring rod 202 .

[0025] In this embodiment, preferably, the fixed frame 204 is fixedly installed on the inner wall of the mixing drum 200, the top end of the auxiliary stirring rod 205 is fixedly connected to the bottom end of the main stirring rod 202, the bottom end of the main stirring rod 202 is movably installed on the top of the fixed frame 204, and the auxiliary stirring blades 206 are fixedly installed on both sides of the auxiliary stirring rod 205.

[0026] In this embodiment, preferably, the heating mechanism includes a heating plate 300 , a heat conducting sheet 301 , a heat preservation chamber 302 , and a temperature sensor 303 , and the heating plate 300 is fixedly mounted on the outer wall of the bottom side of the mixing drum 200 .

[0027] In this embodiment, preferably, the heat conducting sheet 301 is fixedly installed on both sides of the mixing drum 200 , the heat preservation chamber 302 is fixedly arranged between the mixing drum 200 and the wax melting drum 100 , and the temperature sensor 303 is fixedly installed on the inner wall of the mixing drum 200 .

[0028] In this embodiment, preferably, the output mechanism includes a two-way connecting pipe 400 , a metering device 401 , a feeding pipe 402 , and a feeding valve 403 , and the two-way connecting pipe 400 is fixedly installed at the bottom end of the discharge end 105 .

[0029] In this embodiment, preferably, the meter 401 is fixedly installed on one side of the two-way connecting pipe 400 , one end of the feed pipe 402 is fixedly connected to one end of the two-way connecting pipe 400 , and the feed valve 403 is movably installed on the top of the feed pipe 402 .

[0030] When the integrated raw material melting pot for process wax production of the present embodiment is used, the raw material is first injected into the mixing drum 200 through the raw material injection port 101, and the temperature in the heat preservation chamber 302 is continuously increased by the continuous heating of the heating plate 300. The heat can be quickly transferred to the inner wall of the mixing drum 200 through the heat conductive plates 301 arranged on both sides of the mixing drum 200. At this time, the main stirring rod 202, the main stirring blade 203, the auxiliary stirring rod 205 and the auxiliary stirring blade 206 are driven by the servo motor 201 to rotate synchronously, so that the raw material is evenly heated, thereby achieving uniform melting of the wax raw material in the mixing drum 200, avoiding the problem of uneven heating in traditional wax melting pots, and improving the production quality and production efficiency of the wax melting pot. Through the two-way connecting pipe 400 and the metering device 401 fixedly installed at the bottom of the discharge end 105, and the feed valve 403 movably installed at the top of the feed pipe 402, during actual use, not only the production volume data can be observed in real time, but also it is helpful for the staged implementation control of the production plan, thereby improving the production standardization and controllability of the wax melting pot.

[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. An integrated wax pot for producing process wax, comprising a main body mechanism, a stirring mechanism, a heating mechanism, and an output mechanism, characterized in that: The stirring mechanism is located inside the main body mechanism, the heating mechanism is located outside the stirring mechanism, and the output mechanism is located at the bottom of the main body mechanism. The main body mechanism comprises a wax melting cylinder (100), a raw material injection port (101), a controller (102), a liquid level window (103), anti-slip legs (104), and a discharge end (105). The raw material injection port (101) is fixedly arranged at the top of the wax melting cylinder (100), the controller (102) is fixedly installed at one side of the wax melting cylinder (100), and the liquid level window (103) is fixedly arranged at the top of the wax melting cylinder (100). The invention relates to a wax melting cylinder (100) and a mixing mechanism. The mixing mechanism comprises a mixing cylinder (200), a servo motor (201), a main mixing rod (202), a main mixing blade (203), a fixed frame (204), an auxiliary mixing rod (205), and an auxiliary mixing blade (206). The mixing cylinder (200) is fixedly arranged inside the wax melting cylinder (100).

2. The integrated raw material wax pot for producing process wax according to claim 1, characterized in that: The servo motor (201) is fixedly mounted on the top of the wax melting cylinder (100), the top of the main stirring rod (202) is movably connected to the output end of the servo motor (201), and the main stirring blades (203) are fixedly mounted on both sides of the main stirring rod (202).

3. The integrated raw material wax pot for producing process wax according to claim 2, characterized in that: The fixed frame (204) is fixedly mounted on the inner wall of the mixing drum (200); the top end of the auxiliary mixing rod (205) is fixedly connected to the bottom end of the main mixing rod (202); the bottom end of the main mixing rod (202) is movably mounted on the top end of the fixed frame (204); and the auxiliary mixing blades (206) are fixedly mounted on both sides of the auxiliary mixing rod (205).

4. The integrated raw material wax pot for producing process wax according to claim 1, characterized in that: The heating mechanism comprises a heating plate (300), a heat conducting sheet (301), a heat preservation chamber (302), and a temperature sensor (303); the heating plate (300) is fixedly mounted on the outer wall of the bottom side of the mixing drum (200).

5. The integrated raw material wax pot for producing process wax according to claim 4, characterized in that: The heat conducting sheet (301) is fixedly mounted on both sides of the mixing drum (200), the heat preservation chamber (302) is fixedly arranged between the mixing drum (200) and the wax melting drum (100), and the temperature sensor (303) is fixedly mounted on the inner wall of the mixing drum (200).

6. The integrated raw material wax pot for producing process wax according to claim 1, characterized in that: The output mechanism comprises a two-way connecting pipe (400), a metering device (401), a material delivery pipe (402), and a material delivery valve (403), and the two-way connecting pipe (400) is fixedly installed at the bottom end of the discharge end (105).

7. The integrated raw material wax pot for producing process wax according to claim 6, characterized in that: The meter (401) is fixedly installed on one side of the two-way connecting pipe (400), one end of the material delivery pipe (402) is fixedly connected to one end of the two-way connecting pipe (400), and the material delivery valve (403) is movably installed on the top of the material delivery pipe (402).

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