Quantitative feeding device of reaction kettle
By designing components such as rollers, weighing sensors and air pumps in the reactor, the problems of inaccurate and wasteful material quantity delivery in the prior art are solved, and accurate delivery and efficient feeding are achieved, reducing material residues.
Patent Information
- Application Number
- CN202420869264.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The existing reactor feeding device cannot achieve accurate and quantitative delivery of materials, and the materials are prone to adhere to the wall of the discharge pipe during feeding, resulting in waste.
A reactor dosing device including solid and liquid feeding components is designed, and a roller and weighing sensor are used to achieve accurate weighing of solid materials and quantitative delivery of liquid materials, and to reduce material residue through a pump and a dustproof cylinder. , use silicone scrapers and telescopic springs to prevent adhesion, control box and display data.
Accurate and quantitative delivery of materials is achieved, reducing reaction result errors and material waste, improving feeding efficiency, and reducing residual materials in the material box through a pump.
Smart Images

Figure CN222305722U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of feeding devices, in particular to a quantitative feeding device for a reaction kettle. Background Art
[0002] A reactor is a comprehensive reaction vessel, i.e. a vessel with physical or chemical reactions. Through the structural design and parameter configuration of the vessel, the heating, evaporation, cooling and low-speed mixing functions required by the process are realized. Its feeding device is usually used to add raw materials to the reactor for chemical reactions or other industrial processes.
[0003] The existing feeding device cannot accurately and quantitatively feed the additives during feeding, thereby affecting the reaction of the reactor. In addition, during the feeding process, the materials are easily adhered to the wall of the discharge pipe, resulting in waste of materials. Utility Model Content
[0004] 1. Technical issues to be solved
[0005] The technical problem to be solved by the utility model is to overcome the defect that the quantitative feeding of materials cannot be achieved, and to provide a quantitative feeding device for a reaction kettle.
[0006] (II) Technical solution
[0007] In order to solve the above technical problems, the technical solution provided by the utility model is: a quantitative feeding device for a reactor, comprising a solid feeding component and a liquid feeding component, the solid feeding component and the liquid feeding component are both connected and arranged on the top cover of the reactor, the solid feeding component comprises a feeding barrel, a roller is rotatably provided in the feeding barrel, a motor is provided on the outside of the feeding barrel, a rotating shaft at one end of the roller is connected to the output end of the motor, a plurality of feeding troughs are provided at equal angles on the roller, a weighing sensor is provided in the feeding trough, a material box is connected to the weighing sensor, a discharge pipe is connected to the bottom of the feeding barrel, the liquid feeding component comprises a feeding pipe, a feeding pipe is connected to one side of the reactor top cover, and a valve is connected to the feeding pipe.
[0008] As an improvement: a plurality of grooves are provided at equal angles on the roller, a telescopic spring is connected inside the groove, a scraper is connected at one end of the telescopic spring, the scraper is made of silicone material, and the scraper is always in contact with the inner wall of the feeding barrel under the action of the telescopic spring, thereby scraping off the material adhering to the inner wall of the feeding barrel.
[0009] As an improvement: the discharge pipe passes through the top cover of the reactor, and a vacuum pump is fixed on the top cover of the reactor. A vacuum pipe is connected to the vacuum pump, and one end of the vacuum pipe is connected to the discharge pipe. The vacuum pump extracts gas at the discharge pipe, so that the air pressure there is lower than the normal atmospheric pressure, so that the material in the material box is sucked into the discharge pipe, reducing the residual material in the material box.
[0010] As an improvement: a dustproof cylinder is inserted into the discharge pipe, the diameter of the dustproof cylinder is the same as the inner diameter of the discharge pipe, a magnet is provided at the bottom of the dustproof cylinder, the discharge pipe is made of iron, and the dustproof cylinder is used to block the material to prevent the material from entering the vacuum pump along the exhaust pipe and causing damage.
[0011] As an improvement: a control box is provided on the top cover of the reactor, a display screen is provided on the control box, a single-chip microcomputer is built in the control box, the weighing sensor is electrically connected to the control box, the weighing sensor measures the weight of the material in the material box, and transmits its data to the display screen through the control box, so that personnel can understand the amount of material added.
[0012] As an improvement: the feeding tube is made of transparent material, and a capacity scale is provided on the tube body of the feeding tube. The feeding tube made of transparent material and the capacity scale make it easy to understand the amount of liquid added.
[0013] (III) Beneficial effects
[0014] The advantages of the utility model compared with the prior art are:
[0015] 1. Solid materials are weighed by weighing sensors, and liquid materials are weighed by valves with capacity scales to achieve quantitative and accurate delivery of materials, reduce the error of reaction results, and there are multiple material boxes on the drum, which can weigh multiple materials at one time, thereby improving feeding efficiency;
[0016] 2. The vacuum pump is connected to the discharge pipe through the vacuum pipe. The vacuum pump creates an air pressure difference between the discharge pipe and the material box, which facilitates the residual material in the material box to be sucked into the discharge pipe, reducing material residue and thus reducing material waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The utility model is a structural schematic diagram of a quantitative feeding device for a reaction kettle.
[0018] Figure 2 The utility model is an exploded upward structural schematic diagram of a quantitative feeding device for a reactor.
[0019] Figure 3 The utility model is a schematic diagram of the roller structure of a quantitative feeding device for a reaction kettle.
[0020] Figure 4 The utility model is a partial cross-sectional structural schematic diagram of a drum of a quantitative feeding device for a reactor in a front view.
[0021] As shown in the figure: 1. Reactor top cover; 2. Feeding barrel; 3. Roller; 4. Motor; 5. Feeding trough; 6. Weighing sensor; 7. Material box; 8. Discharge pipe; 9. Valve; 10. Groove; 11. Telescopic spring; 12. Scraper; 13. Vacuum pump; 14. Vacuum pipe; 15. Dustproof cylinder; 16. Control box; 17. Display screen; 18. Capacity scale; 19. Feeding pipe. DETAILED DESCRIPTION
[0022] The present invention will be described in further detail below in conjunction with the accompanying drawings, wherein the same components are indicated by the same reference numerals.
[0023] It should be noted that the words "front", "rear", "left", "right", "up" and "down" used in the following description refer to directions in the drawings, and the words "inside" and "outside" refer to directions toward or away from the geometric center of a specific component, respectively.
[0024] In order to make the contents of the present invention more clearly understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention.
[0025] Embodiment 1
[0026] Combined with Figure 1 , Figure 2 and Figure 4 As shown, a quantitative feeding device for a reactor comprises a solid feeding component and a liquid feeding component, wherein the solid feeding component and the liquid feeding component are both connected and arranged on a reactor top cover 1, the solid feeding component comprises a feeding barrel 2, a roller 3 is rotatably provided in the feeding barrel 2, a motor 4 is provided on the outside of the feeding barrel 2, a rotating shaft at one end of the roller 3 is connected to the output end of the motor 4, a plurality of feeding troughs 5 are provided at equal angles on the roller 3, a weighing sensor 6 is provided in the feeding trough 5, a material box 7 is connected to the weighing sensor 6, a discharge pipe 8 is connected to the bottom of the feeding barrel 2, the liquid feeding component comprises a feeding pipe 19, a feeding pipe 19 is connected to one side of the reactor top cover 1, and a valve 9 is connected to the feeding pipe 19.
[0027] Through the above structure, the material is placed in the material box 7, and its weight is weighed by the weighing sensor 6. When the material reaches the delivery standard, the motor 4 drives the roller 3 to rotate, so that the material box 7 containing the material rotates to the discharge pipe 8 and falls. At the same time, the valve 9 is controlled and the capacity scale 18 is observed to achieve accurate quantitative delivery of the material.
[0028] Combined with Figures 2 to 4As shown, the drum 3 is provided with a plurality of grooves 10 at equal angles, a telescopic spring 11 is connected in the groove 10, one end of the telescopic spring 11 is connected with a scraper 12, the scraper 12 is made of silicone, a control box 16 is provided on the reactor top cover 1, a display screen 17 is provided on the control box 16, a single-chip microcomputer is built in the control box 16, the weighing sensor 6 is electrically connected to the control box 16, the feeding tube 19 is made of transparent material, and a capacity scale 18 is provided on the feeding tube 19.
[0029] Through the above structure, the scraper 12 is always in contact with the inner wall of the feeding barrel 2 under the action of the telescopic spring 11, so as to scrape off the material adhering to the inner wall of the feeding barrel 2. The weighing sensor 6 measures the weight of the material in the material box 7 and transmits its data to the display screen 17 through the control box 16 for display, so that personnel can understand the amount of feeding. The feeding tube 19 made of transparent material and the capacity scale 18 make it easy to understand the amount of liquid fed.
[0030] Embodiment 2
[0031] Based on the first embodiment, combined with the attached Figure 1 and Figure 2 As shown, the discharge pipe 8 passes through the reactor top cover 1, and an exhaust pump 13 is fixedly provided on the reactor top cover 1. An exhaust pipe 14 is connected to the exhaust pump 13. One end of the exhaust pipe 14 is connected to the discharge pipe 8. A dustproof cylinder 15 is inserted in the discharge pipe 8. The diameter of the dustproof cylinder 15 is the same as the inner diameter of the discharge pipe 8. A magnet is provided at the bottom of the dustproof cylinder 15. The discharge pipe 8 is made of iron.
[0032] Through the above structure, the vacuum pump 13 extracts the gas at the exhaust pipe so that the air pressure there is lower than the normal atmospheric pressure, so that the material in the material box 7 is sucked into the discharge pipe 8, reducing the residual material in the material box 7. The dustproof cylinder 15 is used to block the material to prevent the material from entering the interior of the vacuum pump 13 along the exhaust pipe 14 and causing damage.
[0033] The specific usage is as follows:
[0034] When liquid materials are added, the valve 9 is controlled by observing the liquid and the capacity scale 18 to achieve quantitative addition of the liquid materials;
[0035] When solid materials are put into the material box 7, the weighing sensor 6 takes the weight of the materials, and transmits the data to the display screen 17 through the control box 16 for display, wherein the wires of the weighing sensor 6 all pass through the feeding barrel 2 from the center of the rotating shaft of the roller 3. This arrangement will not cause the wires to be entangled when the roller 3 rotates. After the weight of the material in the material box 7 reaches the standard, the motor 4 is started to drive the roller 3 to rotate, and the roller 3 rotates to the discharge pipe 8 and falls. At the same time, the vacuum pump 13 acts to suck the residual material in the material box 7 into the discharge pipe 8 to ensure the accurate delivery of the material.
[0036] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. A quantitative feeding device for a reactor, comprising a solid feeding assembly and a liquid feeding assembly, wherein the solid feeding assembly and the liquid feeding assembly are both connected and arranged on a top cover (1) of the reactor, characterized in that: The solid feeding assembly comprises a feeding barrel (2), a roller (3) is rotatably provided in the feeding barrel (2), a motor (4) is provided outside the feeding barrel (2), a rotating shaft at one end of the roller (3) is connected to the output end of the motor (4), a plurality of feeding troughs (5) are provided at equal angles on the roller (3), a weighing sensor (6) is provided in the feeding trough (5), a material box (7) is connected to the weighing sensor (6), and a discharge pipe (8) is provided at the bottom of the feeding barrel (2); The liquid feeding assembly comprises a feeding pipe (19), one side of the reactor top cover (1) is connected to the feeding pipe (19), and a valve (9) is connected to the feeding pipe (19).
2. A quantitative feeding device for a reactor according to claim 1, characterized in that: The roller (3) is provided with a plurality of grooves (10) at equal angles, a telescopic spring (11) is connected inside the groove (10), one end of the telescopic spring (11) is connected with a scraper (12), and the scraper (12) is made of silicone material.
3. A quantitative feeding device for a reactor according to claim 1, characterized in that: The discharge pipe (8) passes through the reactor top cover (1), a vacuum pump (13) is fixedly provided on the reactor top cover (1), a vacuum pipe (14) is connected to the vacuum pump (13), and one end of the vacuum pipe (14) is connected to the discharge pipe (8).
4. A quantitative feeding device for a reactor according to claim 3, characterized in that: A dustproof tube (15) is inserted into the discharge pipe (8), the diameter of the dustproof tube (15) is the same as the inner diameter of the discharge pipe (8), a magnet is provided at the bottom of the dustproof tube (15), and the discharge pipe (8) is made of iron.
5. A quantitative feeding device for a reactor according to claim 1, characterized in that: A control box (16) is provided on the reactor top cover (1), a display screen (17) is provided on the control box (16), a single-chip microcomputer is built in the control box (16), and the weighing sensor (6) is electrically connected to the control box (16).
6. A quantitative feeding device for a reactor according to claim 1, characterized in that: The feeding tube (19) is made of a transparent material, and a capacity scale (18) is provided on the body of the feeding tube (19).
Citation Information
Cited By
Automatic solid-to-liquid ratio control feeding device of hydrolysis reaction kettle
CN224086680U