Forge piece surface dust removal equipment

By designing a forging surface dust removal equipment that automatically clamps and collects components, combined with the fan to treat dust, the problems of low manual wiping efficiency and difficult to clean up debris when landing, and achieving efficient dust removal and debris collection on the surface of cylindrical forging .

CN222306557UActive Publication Date: 2025-01-07WUXI DONGHAI FORGING CO LTD
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Patent Information

Application Number
CN202420984209.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-01-07
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

In the prior art, surface dust removal after cylindrical forgings mainly relies on manual wiping, which is inefficient and easily leads to difficult cleaning of fine debris when they fall to the ground.

Method used

A forging surface dust removal equipment is designed, including clamping cleaning mechanism, collection components, connection boxes, guide boxes and box doors. The clamping cleaning mechanism and collection components are used to achieve automatic cleaning and debris collection, and dust-reducing treatment is carried out in combination with the fan. .

Benefits of technology

Automatic cleaning of the surface of cylindrical forgings and efficient collection of dust and debris, improve dust removal efficiency, and avoid the problem of debris landing caused by manual wiping.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses forge piece surface dust removal equipment, which belongs to the technical field of forge piece surface cleaning, and adopts the technical scheme that the forge piece surface dust removal equipment comprises a clamping cleaning mechanism, a collecting assembly, a connecting box, a material guide box, a cleaning box and a box door, and the clamping cleaning mechanism comprises a cleaning assembly and a clamping assembly. The cleaning assembly can be used in cooperation with the clamping assembly to achieve the effect of automatically cleaning the surfaces of the cylindrical forgings after the cylindrical forgings are machined, through the arrangement of the clamping assembly, the clamping assembly can be used in cooperation with the cleaning assembly to achieve the effect of clamping and limiting the cylindrical forgings of different sizes, and through the arrangement of the collecting assembly, the cylindrical forgings of different sizes can be collected. And the collecting assembly can achieve the effect of collecting chippings falling during cleaning after the cylindrical forge piece is machined, so that the clamping and cleaning mechanism is matched with the collecting assembly for use, and the effects of conveniently cleaning the surface of the cylindrical forge piece and collecting dust and chippings on the surface of the cylindrical forge piece at the same time can be achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of forging surface cleaning, in particular to a forging surface dust removal device. Background Art

[0002] Forging is a machining process where metal is subjected to pressure to form a desired shape or an appropriate compressive force through plastic deformation. This force is typically achieved by using a hammer or press. The forging process builds a refined grain structure and improves the physical properties of the metal. In the actual use of the component, a correct design enables the grain flow to be in the direction of the main pressure.

[0003] At present, a Chinese utility model with the public number of CN212311697U discloses a surface cleaning device for forging blanks, including a transverse roller conveying mechanism for transmitting forging blanks, a receiving plate and a discharging plate arranged side by side in the longitudinal direction are arranged below the output end of the transverse roller conveying mechanism, a longitudinal pushing assembly for pushing the forging blank to move in the longitudinal direction is provided on the side of the receiving plate away from the discharging plate, and a coaxially arranged annular brush assembly and an annular blowing assembly are sequentially provided between the receiving plate and the discharging plate along the longitudinal moving direction of the forging blank. The structural design of this utility model is simple and reasonable. The forging blank is first cleaned by a brush and then by air blowing. The combination of the two can not only conveniently and efficiently remove the oxide layer on the surface of the forging blank, but also improve work efficiency.

[0004] After the cylindrical forgings are processed, there is often a lot of dust and impurities on their surface, so forging surface dust removal equipment is needed to remove dust from their surface. The existing method of cleaning the surface of cylindrical forgings after processing mostly adopts manual wiping to remove dust from their surface. However, the manual wiping method is often time-consuming, labor-intensive, and inefficient. In addition to the dust, a large amount of fine debris is attached to the surface, so that the debris falls on the ground as it is wiped, making it difficult to clean. Utility Model Content

[0005] The utility model provides a forging surface dust removal device, which aims to solve the existing method of cleaning the surface of cylindrical forgings after processing, which mostly adopts the method of manual wiping to remove dust from the surface. However, the manual wiping method is often time-consuming, labor-intensive, and inefficient. In addition to the dust, a large amount of fine debris is attached to the surface, so that the debris falls on the ground as it is wiped, thereby causing the problem of difficulty in cleaning.

[0006] The utility model is implemented as follows: a forging surface dust removal device comprises a clamping and cleaning mechanism, a collecting assembly, a connecting box, a material guide box, a cleaning box and a box door, wherein the clamping and cleaning mechanism is arranged inside the cleaning box, the collecting assembly is arranged inside the connecting box, the connecting box is fixedly connected to the bottom of the material guide box, the material guide box is fixedly connected to the bottom of the cleaning box, and the box door is rotatably connected to the front side of the cleaning box;

[0007] The clamping and cleaning mechanism comprises a cleaning component and a clamping component. The cleaning component is arranged on the left side inside the cleaning box, and the clamping component is arranged on the right side inside the cleaning box.

[0008] In order to make the cleaning assembly cooperate with the clamping assembly to achieve the effect of automatically cleaning the surface of the cylindrical forging after processing, as a preferred forging surface dust removal device of the utility model, the cleaning assembly includes a support block, a second clamping plate, a driving rod, a rotating rod, a fixed block and a rotating motor, the support block is arranged on the left side of the interior of the cleaning box, the second clamping plate is welded to the right side of the support block, the driving rod is fixedly connected to the surface of the rotating rod, the rotating rod is fixedly connected to the rear side of the rotating motor, the fixed block is welded to the front side of the support block, the rotating motor is fixedly connected to the right side of the fixed block, and the rear side of the rotating rod is rotatably connected to the rear side of the inside of the support block.

[0009] In order to make the clamping assembly cooperate with the cleaning assembly to achieve the effect of clamping and limiting cylindrical forgings of different sizes, as a preferred forging surface dust removal device of the utility model, the clamping assembly includes a first clamping plate, a second cleaning brush and a connecting block, the first clamping plate is arranged on the right side inside the cleaning box, the second cleaning brush is fixedly connected to the left side of the first clamping plate, and the connecting block is welded to the right side of the first clamping plate.

[0010] In order to enable the collecting component to achieve the effect of collecting the debris dropped when cleaning the cylindrical forgings after processing, as a preferred forging surface dust removal device of the utility model, the collecting component includes a slider, a collecting box, a slide groove and a handle, the slider is welded on both sides of the inside of the connecting box, the collecting box is slidably connected to the inside of the connecting box, the slide groove is opened on both sides of the collecting box, and the handle is welded to the front side of the collecting box.

[0011] In order to enable the fan to achieve the effect of reducing dust on the surface of the cylindrical forging when cleaning the surface, as a preferred forging surface dust removal device of the utility model, a fan is fixedly connected to the top of the cleaning box, and the fan is used in conjunction with a clamping cleaning mechanism.

[0012] In order to enable the guide plate to guide the cleaned debris and dust into the collection box, as a preferred forging surface dust removal device of the utility model, the interior of the guide box is fixedly connected with a guide plate, and the guide plate is used in conjunction with a collection assembly.

[0013] In order to enable the first electric telescopic rod to achieve the effect of adjusting the supporting block left and right, and to enable the second electric telescopic rod to achieve the effect of adjusting the connecting block left and right, as a preferred forging surface dust removal device of the utility model, the first electric telescopic rod is fixedly connected to the left side of the cleaning box, the right side of the first electric telescopic rod is fixedly connected to the middle part of the left side of the supporting block, the second electric telescopic rod is fixedly connected to the right side of the cleaning box, and the left side of the second electric telescopic rod is fixedly connected to the middle part of the right side of the connecting block.

[0014] In order to make the first cleaning brush cooperate with the second cleaning brush to achieve the effect of cleaning dust and debris on the surface of the cylindrical forging, as a preferred forging surface dust removal device of the utility model, the first cleaning brush is fixedly connected to the right side of the second clamping plate.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The forging surface dust removal device is provided with a clamping and cleaning mechanism, and the clamping and cleaning mechanism includes a cleaning component and a clamping component. Through the provision of the cleaning component, the cleaning component can be used in conjunction with the clamping component to achieve the effect of automatically cleaning the surface of the cylindrical forging after processing. Through the provision of the clamping component, the clamping component can be used in conjunction with the cleaning component to achieve the effect of clamping and limiting cylindrical forgings of different sizes. Through the provision of the collecting component, the collecting component can be used to collect the debris dropped when cleaning the cylindrical forging after processing. Therefore, through the use of the clamping and cleaning mechanism in conjunction with the collecting component, it is possible to achieve the effect of facilitating the cleaning of the surface of the cylindrical forging and collecting dust and debris on the surface at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is the overall structure diagram of the forging surface dust removal equipment of the utility model;

[0018] Figure 2 It is a connection diagram of the clamping and cleaning mechanism in the utility model;

[0019] Figure 3 It is a connection diagram of the cleaning component in the utility model;

[0020] Figure 4 It is a connection diagram of the clamping assembly in the utility model;

[0021] Figure 5It is a connection diagram of the collection component in the utility model.

[0022] In the figure, 1. clamping and cleaning mechanism; 101. cleaning component; 1011. supporting block; 1012. second clamping plate; 1013. driving rod; 1014. rotating rod; 1015. fixing block; 1016. rotating motor; 102. clamping component; 1021. first clamping plate; 1022. second cleaning brush; 1023. connecting block; 2. collecting component; 201. slider; 202. collecting box; 203. slide; 204. handle; 3. connecting box; 4. material guide box; 5. cleaning box; 6. box door; 7. fan; 8. material guide plate; 9. first electric telescopic rod; 10. first cleaning brush; 11. second electric telescopic rod. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0024] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0025] See also Figure 1-5 The utility model provides a technical solution: a forging surface dust removal device, comprising a clamping cleaning mechanism 1, a collecting assembly 2, a connecting box 3, a material guide box 4, a cleaning box 5 and a box door 6, the clamping cleaning mechanism 1 is arranged inside the cleaning box 5, the collecting assembly 2 is arranged inside the connecting box 3, the connecting box 3 is fixedly connected to the bottom of the material guide box 4, the material guide box 4 is fixedly connected to the bottom of the cleaning box 5, and the box door 6 is rotatably connected to the front side of the cleaning box 5;

[0026] The clamping and cleaning mechanism 1 comprises a cleaning component 101 and a clamping component 102 . The cleaning component 101 is arranged on the left side inside the cleaning box 5 , and the clamping component 102 is arranged on the right side inside the cleaning box 5 .

[0027] In this embodiment: through the setting of the clamping and cleaning mechanism 1, the clamping and cleaning mechanism 1 includes a cleaning component 101 and a clamping component 102. Through the setting of the cleaning component 101, the cleaning component 101 can be used in conjunction with the clamping component 102 to achieve the effect of automatically cleaning the surface of the cylindrical forging after processing. Through the setting of the clamping component 102, the clamping component 102 can be used in conjunction with the cleaning component 101 to achieve the effect of clamping and limiting cylindrical forgings of different sizes. Through the setting of the collecting component 2, the collecting component 2 can be used to collect the debris dropped when cleaning the cylindrical forging after processing. Therefore, through the use of the clamping and cleaning mechanism 1 in conjunction with the collecting component 2, it is possible to facilitate the cleaning of the surface of the cylindrical forging and collect dust and debris on the surface.

[0028] As a technical optimization solution of the utility model, the cleaning component 101 includes a support block 1011, a second clamping plate 1012, a driving rod 1013, a rotating rod 1014, a fixed block 1015 and a rotating motor 1016. The support block 1011 is arranged on the left side inside the cleaning box 5, the second clamping plate 1012 is welded to the right side of the support block 1011, the driving rod 1013 is fixedly connected to the surface of the rotating rod 1014, the rotating rod 1014 is fixedly connected to the rear side of the rotating motor 1016, the fixed block 1015 is welded to the front side of the support block 1011, the rotating motor 1016 is fixedly connected to the right side of the fixed block 1015, and the rear side of the rotating rod 1014 is rotatably connected to the rear side inside the support block 1011.

[0029] In this embodiment: through the setting of the support block 1011, the support block 1011 can have the effect of connecting and supporting the second clamping plate 1012, through the setting of the second clamping plate 1012, the second clamping plate 1012 can have the effect of connecting to the first cleaning brush 10, through the setting of the driving rod 1013, the driving rod 1013 can have the effect of driving the cylindrical forging to rotate, so as to achieve the effect of facilitating the cleaning of its surface, through the setting of the rotating rod 1014, the rotating rod 1014 can have the effect of connecting the driving rod 1013, and at the same time can drive the driving rod 1013 to rotate, through the setting of the fixed block 1015, the fixed block 1015 can have the effect of connecting and supporting the rotating motor 1016, and through the setting of the rotating motor 1016, the rotating motor 1016 can have the effect of providing rotational power for the rotating rod 1014.

[0030] As a technical optimization solution of the utility model, the clamping assembly 102 includes a first clamping plate 1021, a second cleaning brush 1022 and a connecting block 1023. The first clamping plate 1021 is arranged on the right side inside the cleaning box 5, the second cleaning brush 1022 is fixedly connected to the left side of the first clamping plate 1021, and the connecting block 1023 is welded to the right side of the first clamping plate 1021.

[0031] In this embodiment: by setting the first clamping plate 1021, the first clamping plate 1021 is used in conjunction with the second clamping plate 1012, which can achieve the effect of clamping and limiting the cylindrical forging; by setting the second cleaning brush 1022, the second cleaning brush 1022 is used in conjunction with the first cleaning brush 10, which can achieve the effect of cleaning the surface of the cylindrical forging; by setting the connecting block 1023, the connecting block 1023 can achieve the effect of connecting and supporting the first clamping plate 1021.

[0032] As a technical optimization solution of the utility model, the collection component 2 includes a slider 201, a collection box 202, a slide groove 203 and a handle 204. The slider 201 is welded on both sides of the inside of the connecting box 3, the collection box 202 is slidably connected to the inside of the connecting box 3, the slide groove 203 is opened on both sides of the collection box 202, and the handle 204 is welded on the front side of the collection box 202.

[0033] In this embodiment: through the setting of the slider 201, the slider 201 can be used in conjunction with the slide groove 203, so that the connection box 3 can achieve the effect of connecting and limiting the collection box 202. Through the setting of the collection box 202, the collection box 202 can collect the cleaned dust and debris. Through the setting of the handle 204, the handle 204 can facilitate the removal of the collection box 202 from the connection box 3.

[0034] As a technical optimization solution of the utility model, a fan 7 is fixedly connected to the top of the cleaning box 5, and the fan 7 is used in conjunction with the clamping cleaning mechanism 1.

[0035] In this embodiment, by setting the fan 7, the fan 7 can achieve the effect of reducing dust on the surface of the cylindrical forging when cleaning the surface.

[0036] As a technical optimization solution of the present utility model, a material guide plate 8 is fixedly connected to the interior of the material guide box 4 , and the material guide plate 8 is used in conjunction with the collecting assembly 2 .

[0037] In this embodiment, the guide plate 8 is provided to guide the cleaned debris and dust into the collection box 202 .

[0038] As a technical optimization solution of the utility model, a first electric telescopic rod 9 is fixedly connected to the left side of the inside of the cleaning box 5, and the right side of the first electric telescopic rod 9 is fixedly connected to the middle part of the left side of the support block 1011. A second electric telescopic rod 11 is fixedly connected to the right side of the inside of the cleaning box 5, and the left side of the second electric telescopic rod 11 is fixedly connected to the middle part of the right side of the connecting block 1023.

[0039] In this embodiment: through the setting of the first electric telescopic rod 9, the first electric telescopic rod 9 can adjust the support block 1011 to the left and right, and through the setting of the second electric telescopic rod 11, the second electric telescopic rod 11 can adjust the connecting block 1023 to the left and right.

[0040] As a technical optimization solution of the present invention, the right side of the second clamping plate 1012 is fixedly connected with the first cleaning brush 10 .

[0041] In this embodiment, by providing the first cleaning brush 10, the first cleaning brush 10 can be used in conjunction with the second cleaning brush 1022 to achieve the effect of cleaning dust and debris on the surface of the cylindrical forging.

[0042] Working principle: First, put the processed cylindrical forging into the cleaning box 5, then open the first electric telescopic rod 9 and the second electric telescopic rod 11, so that the first electric telescopic rod 9 adjusts the support block 1011, and the second electric telescopic rod 11 adjusts the connecting block 1023, so that the first clamping plate 1021 and the second clamping plate 1012 clamp and limit the cylindrical forging, and then turn on the rotating motor 1016, so that the rotating motor 1016 provides rotational power for the rotating rod 1014, so that the rotating rod 1014 drives the driving rod 1013 to rotate, so that the driving rod 1013 The extrusion of the cylindrical forging drives the cylindrical forging to rotate, so that the first cleaning brush 10 cooperates with the second cleaning brush 1022 to clean the surface of the cylindrical forging. During the cleaning process, the fan 7 is turned on so that the fan 7 emits downward wind force, so that the cleaned dust and debris are guided into the collection box 202 through the guide plate 8, and then after the cleaning is completed, the box door 6 is opened, the forging is taken out, and then the box door 6 is closed, and finally the handle 204 is pulled to take the collection box 202 out of the connection box 3 to clean the dust and debris inside the connection box 3. After cleaning, the collection box 202 can be put back into the connection box 3.

[0043] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A forging surface dust removal device, comprising a clamping and cleaning mechanism (1), a collecting assembly (2), a connecting box (3), a material guide box (4), a cleaning box (5) and a box door (6), characterized in that: The clamping and cleaning mechanism (1) is arranged inside the cleaning box (5), the collecting assembly (2) is arranged inside the connecting box (3), the connecting box (3) is fixedly connected to the bottom of the material guide box (4), the material guide box (4) is fixedly connected to the bottom of the cleaning box (5), and the box door (6) is rotatably connected to the front side of the cleaning box (5); The clamping and cleaning mechanism (1) comprises a cleaning component (101) and a clamping component (102); the cleaning component (101) is arranged on the left side inside the cleaning box (5); and the clamping component (102) is arranged on the right side inside the cleaning box (5).

2. The forging surface dust removal device according to claim 1 is characterized in that: The cleaning assembly (101) comprises a support block (1011), a second clamping plate (1012), a driving rod (1013), a rotating rod (1014), a fixed block (1015) and a rotating motor (1016); the support block (1011) is arranged on the left side inside the cleaning box (5); the second clamping plate (1012) is welded to the right side of the support block (1011); the driving rod (1013) is fixedly connected to the surface of the rotating rod (1014); the rotating rod (1014) is fixedly connected to the rear side of the rotating motor (1016); the fixed block (1015) is welded to the front side of the support block (1011); the rotating motor (1016) is fixedly connected to the right side of the fixed block (1015); and the rear side of the rotating rod (1014) is rotatably connected to the rear side inside the support block (1011).

3. The forging surface dust removal device according to claim 1, characterized in that: The clamping assembly (102) comprises a first clamping plate (1021), a second cleaning brush (1022) and a connecting block (1023); the first clamping plate (1021) is arranged on the right side inside the cleaning box (5); the second cleaning brush (1022) is fixedly connected to the left side of the first clamping plate (1021); and the connecting block (1023) is welded to the right side of the first clamping plate (1021).

4. The forging surface dust removal device according to claim 1, characterized in that: The collecting assembly (2) comprises a slider (201), a collecting box (202), a slide groove (203) and a handle (204); the slider (201) is welded to two sides of the interior of the connecting box (3); the collecting box (202) is slidably connected to the interior of the connecting box (3); the slide groove (203) is provided on two sides of the collecting box (202); and the handle (204) is welded to the front side of the collecting box (202).

5. The forging surface dust removal device according to claim 2, characterized in that: A fan (7) is fixedly connected to the top of the cleaning box (5), and the fan (7) is used in conjunction with the clamping and cleaning mechanism (1).

6. The forging surface dust removal device according to claim 1, characterized in that: A material guide plate (8) is fixedly connected to the interior of the material guide box (4), and the material guide plate (8) is used in conjunction with the collection assembly (2).

7. The forging surface dust removal device according to claim 2, characterized in that: A first electric telescopic rod (9) is fixedly connected to the left side of the cleaning box (5), and the right side of the first electric telescopic rod (9) is fixedly connected to the middle of the left side of the support block (1011). A second electric telescopic rod (11) is fixedly connected to the right side of the cleaning box (5), and the left side of the second electric telescopic rod (11) is fixedly connected to the middle of the right side of the connection block (1023).

8. The forging surface dust removal device according to claim 2, characterized in that: The right side of the second clamping plate (1012) is fixedly connected to a first cleaning brush (10).

Citation Information

Patent Citations

  • Forge piece blank surface cleaning device

    CN212311697U