Precise ceramic efficient cleaning device

Abstract

The utility model belongs to the technical field of ceramic cleaning, and particularly relates to a precise ceramic efficient cleaning device which comprises two belt conveyors which are symmetrically distributed and used for conveying ceramic chips. The cleaning assembly is located between the two belt conveyors, and the ceramic chips are cleaned through the cleaning assembly in the transferring process; the water supply mechanism is used for providing cleaning water for the cleaning assembly; according to the ceramic wafer cleaning device, the ceramic wafers are continuously conveyed through the belt conveyor, the ceramic wafers are cleaned through the cleaning assembly in the transferring process, the cleaning efficiency is greatly improved, the requirement for batch cleaning operation is met, and enterprise income is benefited.

Description

Technical Field

[0001] The utility model belongs to the technical field of ceramic cleaning, and in particular relates to a high-efficiency cleaning device for precision ceramics. Background Art

[0002] Ceramics is a general term for pottery and porcelain, and is also a kind of arts and crafts in my country. As early as the Neolithic Age, my country already had rough and simple painted pottery and black pottery. Pottery and porcelain have different textures and properties. Pottery is made of clay with high viscosity and strong plasticity as the main raw material. It is opaque, has fine pores and weak water absorption, and makes a turbid sound when struck. Ceramic sheets are items with the same manufacturing process as ceramics. During the production and processing of ceramic sheets, a cleaning device is required to clean the ceramic sheets.

[0003] In the prior art, a Chinese utility model patent with authorization announcement number CN215391232U discloses "a cleaning tool for ceramic sheets", including a load-bearing box, support columns are fixedly installed on the bottom of the load-bearing box near the four sides, a drainage pipe is fixedly installed on the middle of the bottom of the load-bearing box, and water inlet pipes are fixedly installed on the upper side in the middle of the left and right ends of the load-bearing box. The load-bearing box is fixedly installed with an electric telescopic rod through a stabilizing plate, and the distance between the first connecting plate and the second connecting plate can be adjusted by setting the threaded rotating rod. During this period, the pressing spring can press and fix the ceramic plate, and at the same time, the ceramic plates can be separated from each other to avoid collision.

[0004] Although the ceramic sheet cleaning devices of the prior art including those mentioned above can meet the general cleaning operations, they require manual installation and removal of the ceramic sheets during cleaning, which is inefficient and cannot meet the needs of batch cleaning operations, which is not conducive to corporate profits.

[0005] In order to solve the above problems, this application proposes a high-efficiency cleaning device for precision ceramics. Utility Model Content

[0006] In order to solve the above problems existing in the prior art, the utility model provides a precision ceramic high-efficiency cleaning device, which has the characteristics of easy use and high cleaning efficiency.

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-efficiency cleaning device for precision ceramics, comprising:

[0008] A belt conveyor, wherein two belt conveyors are symmetrically distributed and are used for conveying ceramic sheets;

[0009] A cleaning component, the cleaning component is located between the two belt conveyors, and the ceramic sheet is cleaned by the cleaning component during the transfer process;

[0010] A water supply mechanism is used to provide clean water to the cleaning component.

[0011] As a preferred technical solution of the utility model, the belt conveyor comprises:

[0012] frame;

[0013] Transmission rollers, at least two of which are parallelly distributed and rotatably mounted on the frame;

[0014] A transmission belt, wherein the transmission belt is tensioned by the transmission roller;

[0015] A number one driving motor is fixed on the frame and is used for driving the transmission roller to rotate.

[0016] As a preferred technical solution of the utility model, the cleaning component includes:

[0017] A cleaning roller, wherein two cleaning rollers are arranged at intervals to reserve a cleaning gap for the ceramic sheet to pass through, and wherein the cleaning roller has a main flow channel and a plurality of branch flow channels communicating with the main flow channel;

[0018] A cleaning sponge, wherein the cleaning sponge is sleeved on the cleaning roller, and bristles are evenly distributed on the circumferential surface of the cleaning sponge;

[0019] A connecting pipe is fixed to the end of the cleaning roller and communicates with the main flow channel.

[0020] As a preferred technical solution of the utility model, the water supply mechanism includes:

[0021] A rotary joint connected to the connecting pipe;

[0022] A tee, wherein the two water outlets of the tee are respectively connected to the water inlet of the rotary joint by means of a water delivery hose, and the water inlet of the tee is connected to a water suction hose.

[0023] As a preferred technical solution of the utility model, it also includes:

[0024] A fixed frame, two of which are symmetrically fixed on the frame, and the cleaning roller located at the lower part is rotatably installed between the two fixed frames;

[0025] A No. 2 driving motor is fixed on the fixing frame and is used for driving the cleaning roller to rotate.

[0026] As a preferred technical solution of the utility model, it also includes:

[0027] A traction mechanism is fixed on the frame and is used for installing the upper cleaning roller and driving the upper cleaning roller to move closer to or away from the lower cleaning roller.

[0028] As a preferred technical solution of the utility model, the traction mechanism includes:

[0029] A top plate, the top plate is supported and fixed on the frame by supporting columns;

[0030] A lifting plate, the lifting plate is located below the top plate and has a degree of freedom of movement in a vertical direction;

[0031] Mounting ears with holes, two of which are symmetrically fixed on the lifting plate, and the cleaning roller is rotatably mounted between the two mounting ears with holes;

[0032] A third drive motor is fixed on the mounting ear with holes to drive the cleaning roller to rotate.

[0033] As a preferred technical solution of the utility model, the traction mechanism also includes:

[0034] A vertical cylinder, wherein the vertical cylinder is fixed on the top plate, and a piston rod of the vertical cylinder passes through the top plate and is fixedly connected to the lifting plate;

[0035] A guide post is fixed on the lifting plate and passes through the top plate.

[0036] As a preferred technical solution of the utility model, it also includes:

[0037] Auxiliary supporting plates are fixed at the proximal ends of the two frames.

[0038] As a preferred technical solution of the utility model, it also includes:

[0039] A water receiving tray is arranged directly below the cleaning assembly.

[0040] Compared with the prior art, the beneficial effects of the utility model are:

[0041] In the utility model, the ceramic sheets are continuously transported by the belt conveyor, and the ceramic sheets are cleaned by the cleaning components during the transfer process, so the cleaning efficiency is greatly improved, which meets the needs of batch cleaning operations and is beneficial to corporate profits.

[0042] Other additional advantages and beneficial effects of the present application will be given in part in the following description, and in part will become apparent from the following description, or will be understood through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0044] Figure 1 It is a structural schematic diagram of the utility model;

[0045] Figure 2 This is a schematic diagram of the axonometric structure of the belt conveyor in the utility model;

[0046] Figure 3 This is a schematic diagram of the axonometric structure of the cleaning component in the utility model;

[0047] Figure 4 It is a schematic diagram of the cross-sectional structure of the cleaning roller in the utility model.

[0048] In the figure: 1. belt conveyor; 11. frame; 12. transmission roller; 13. transmission belt; 14. No. 1 driving motor; 15. auxiliary support plate; 2. cleaning component; 21. cleaning roller; 211. connecting pipe; 212. main channel; 213. branch channel; 22. cleaning sponge; 221. bristles; 23. fixing frame; 24. No. 2 driving motor; 3. water supply mechanism; 31. rotating joint; 32. water supply hose; 33. tee; 34. water suction hose; 4. traction mechanism; 41. support column; 42. top plate; 43. lifting plate; 44. mounting ear with hole; 45. No. 3 driving motor; 46. vertical cylinder; 47. guide column; 5. water receiving tray. DETAILED DESCRIPTION

[0049] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0050] See also Figure 1-Figure 4 The utility model provides the following technical solution: a precision ceramic high-efficiency cleaning device, comprising: a belt conveyor 1, a cleaning component 2 and a water supply mechanism 3.

[0051] Specifically, by Figure 1 and Figure 3As shown, two belt conveyors 1 are symmetrically distributed and used to convey ceramic sheets. The cleaning component 2 is located between the two belt conveyors 1. The ceramic sheets are cleaned by the cleaning component 2 during the transfer process. The water supply mechanism 3 is used to provide clean water to the cleaning component 2. Therefore, the staff only needs to place the ceramic sheets on the belt conveyor 1 manually or by using a conventional automatic handling machine. The belt conveyor 1 conveys the ceramic sheets. The water supply mechanism 3 draws clean water from the outside and conveys it to the cleaning component 2. The ceramic sheets are cleaned by the cleaning component 2 during the transfer process. The cleaned ceramic sheets are transferred to the next workstation by the belt conveyor 1. The cleaning efficiency is greatly improved to meet the needs of batch cleaning operations, which is beneficial to corporate profits.

[0052] Optionally, by Figure 1 and Figure 2 As shown, in this embodiment, the belt conveyor 1 includes: a frame 11, a transmission roller 12, a transmission belt 13 and a No. 1 driving motor 14, at least two transmission rollers 12 are distributed in parallel and rotatably installed on the frame 11, the transmission belt 13 is tensioned by the transmission roller 12, and the No. 1 driving motor 14 is fixed on the frame 11 to drive the transmission roller 12 to rotate. The transmission roller 12 is driven to rotate by the No. 1 driving motor 14, and the transmission roller 12 drives the transmission belt 13 to rotate, so that the ceramic sheet placed on the transmission belt 13 can be transported.

[0053] It should be noted that the utility model adopts a belt conveyor 1 to transport ceramic sheets, but it is not used to limit the transmission method of ceramic sheets. In principle, other equipment with the same function can also be used to transport ceramic sheets, such as linear modules, double-speed chain conveyor lines and other equipment.

[0054] Optionally, by Figure 1 , Figure 3 and Figure 4 As shown, in this embodiment, the cleaning component 2 includes: a cleaning roller 21, a cleaning sponge 22 and a connecting pipe 211. The two cleaning rollers 21 are arranged at intervals to reserve a cleaning gap for the ceramic sheet to pass through. A main channel 212 and a plurality of branch channels 213 connected to the main channel 212 are provided in the cleaning roller 21. The cleaning sponge 22 is sleeved on the cleaning roller 21, and bristles 221 are evenly distributed on the circumferential surface of the cleaning sponge 22. The connecting pipe 211 is fixed to the end of the cleaning roller 21 and connected to the main channel 212. External cleaning water is introduced into the main channel 212 from the connecting pipe 211 and discharged from the branch channel 213 to moisten the cleaning sponge 22. When the ceramic sheet passes through the cleaning gap, the ceramic sheet is brushed by the cleaning sponge 22 and the bristles 221.

[0055] It is worth noting that in the present invention, the cleaning sponge 22 located below is tangent to the top surface of the transmission belt 13, or slightly lower than the top surface of the transmission belt 13, ensuring that the ceramic sheet can reliably pass through the cleaning gap, and the two cleaning rollers 21 of the present invention are distributed with upper and lower intervals. In actual use, they can also be distributed in other ways, such as left and right intervals or staggered distribution. In principle, the two cleaning rollers 21 are distributed with upper and lower intervals, which is more stable. Because the ceramic sheet is a sheet structure, horizontal transportation is better. The two cleaning rollers 21 are distributed with upper and lower intervals to stably clamp the ceramic sheet and simultaneously clean the front and back sides of the ceramic sheet.

[0056] It should be noted that, as can be seen from the accompanying drawings, the cleaning sponge 22 of the utility model is cylindrical and is mounted on the cleaning roller 21. In actual use, the cleaning sponge 22 can also be in other shapes and fixed on the cleaning roller 21 in other conventional ways. The cleaning roller 21 can also be a component of other shapes, such as a plate-like component, and is not limited to a cylindrical roller component, and can all achieve cleaning work.

[0057] Optionally, by Figure 1 , Figure 3 and Figure 4 As shown, in this embodiment, the water supply mechanism 3 includes: a rotary joint 31 and a tee 33. The rotary joint 31 is connected to the connecting pipe 211. The two water outlets of the tee 33 are connected to the water inlet of the rotary joint 31 by means of a water hose 32. The water inlet of the tee 33 is connected to a water suction hose 34. The design of the rotary joint 31 allows the cleaning roller 21 of the utility model to rotate. The water suction hose 34 is connected to a water pump when working to extract cleaning water from the outside. The cleaning water passes through the water suction hose 34, the tee 33 and the rotary joint 31 in turn and enters the corresponding connecting pipe 211, and is introduced into the main flow channel 212 from the connecting pipe 211.

[0058] It should be noted that the above embodiment is only a preferred implementation mode, and the front and back sides of the ceramic sheet can be cleaned simultaneously, and the cleaning blind area is also small, but it is not used to limit the utility model. In actual use, the two cleaning rollers 21 can also draw water separately.

[0059] Optionally, by Figure 1 and Figure 3 As shown, in this embodiment, it also includes: a fixed frame 23 and a second drive motor 24. The two fixed frames 23 are symmetrically fixed on the frame 11. The cleaning roller 21 located at the lower part is rotatably installed between the two fixed frames 23. The second drive motor 24 is fixed on the fixed frame 23 to drive the cleaning roller 21 to rotate. The cleaning roller 21 can be driven to rotate by the second drive motor 24 to clean the ceramic sheet.

[0060] It should be noted that when in use, the cleaning roller 21 can also clean the ceramic sheet when it is stationary. At this time, the ceramic sheet is only pushed by the belt conveyor 1. Considering the smaller size of the ceramic sheet, when the ceramic sheet enters the cleaning gap and cannot be pushed by the belt conveyor 1, the rotating cleaning roller 21 can be used to further push the ceramic sheet to avoid the situation where the ceramic sheet cannot be unloaded.

[0061] Preferably, by Figure 1 and Figure 3 As shown, in this embodiment, it also includes: a traction mechanism 4, which is fixed on the frame 11 and is used to install the upper cleaning roller 21 and drive the upper cleaning roller 21 to move closer to or away from the lower cleaning roller 21.

[0062] Specifically, in this embodiment, the traction mechanism 4 includes: a top plate 42, a lifting plate 43, a mounting ear 44 with a hole and a No. 3 driving motor 45. The top plate 42 is supported and fixed on the frame 11 by a support column 41. The lifting plate 43 is located below the top plate 42 and has the freedom of movement in the vertical direction. The two mounting ears 44 with holes are symmetrically fixed on the lifting plate 43. The cleaning roller 21 is rotatably installed between the two mounting ears 44 with holes. The No. 3 driving motor 45 is fixed on the mounting ear 44 with holes to drive the cleaning roller 21 to rotate. Starting the No. 3 driving motor 45 can drive the cleaning roller 21 to rotate. The above has been It is mentioned that the cleaning roller 21 can also clean the ceramic sheet when it is stationary, and when the cleaning roller 21 needs to be rotated, the No. 2 drive motor 24 can be started to drive the lower cleaning roller 21 to rotate, and the No. 3 drive motor 45 can be started to drive the upper cleaning roller 21 to rotate. In principle, only the lower cleaning roller 21 is rotated, and whether to start the No. 3 drive motor 45 to drive the upper cleaning roller 21 is selected as needed. When the upper cleaning roller 21 also rotates, the two cleaning rollers 21 need to rotate in opposite directions, that is, the lower cleaning roller 21 rotates counterclockwise and the upper cleaning roller 21 rotates clockwise.

[0063] Preferably, by Figure 1 and Figure 3 As shown, in this embodiment, the traction mechanism 4 also includes: a vertical cylinder 46 and a guide column 47. The vertical cylinder 46 is fixed on the top plate 42, and the piston rod of the vertical cylinder 46 passes through the top plate 42 and is fixedly connected to the lifting plate 43. The guide column 47 is fixed on the lifting plate 43 and passes through the top plate 42. When the vertical cylinder 46 is started, the piston rod of the vertical cylinder 46 drives the lifting plate 43 to move in the vertical direction to adjust the height of the upper cleaning roller 21. It is used to adjust the initial interval between the two cleaning rollers 21 to adapt to ceramic sheets of different thicknesses. The guide column 47 is used to guide the lifting plate 43 to improve the stability of the lifting plate 43.

[0064] It should be noted that the vertical cylinder 46 driving the lifting plate 43 to move in the vertical direction is only an exemplary solution of this embodiment. In actual use, other methods can also be used to drive the lifting plate 43 in the vertical direction. For example, a linear module, a screw rod, etc. can be used to move the lifting plate 43.

[0065] Preferably, by Figure 1 and Figure 2 As shown, in this embodiment, it also includes: an auxiliary supporting plate 15. Auxiliary supporting plates 15 are fixed at the proximal ends of the two frames 11. In order to prevent smaller-sized ceramic pieces from tilting before reaching the cleaning gap and then being unable to enter the cleaning gap, auxiliary supporting plates 15 are added to the belt conveyor 1 of the utility model. The auxiliary supporting plates 15 are used to transition the ceramic pieces, thereby ensuring that the ceramic pieces can reliably enter the cleaning gap and that the cleaned ceramic pieces can be reliably unloaded.

[0066] It should be noted that the setting position of the auxiliary supporting plate 15 is similar to the position of the lower cleaning roller 21, that is, the top surface of the auxiliary supporting plate 15 is tangent to the top surface of the transmission belt 13, or is slightly lower than the top surface of the transmission belt 13.

[0067] Preferably, by Figure 1 and Figure 3 As shown, in this embodiment, it also includes: a water receiving tray 5, which is arranged directly below the cleaning component 2. Excess cleaning water will fall into the water receiving tray 5 for storage. In actual use, a filter can be set in the water receiving tray 5 to filter the cleaning water. If the filtered cleaning water meets the standards, it can be recycled to improve the utilization rate of water resources and reduce costs.

[0068] It should be noted that drive motor No. 1 14, drive motor No. 2 24, drive motor No. 3 45 and vertical cylinder 46 are all conventional commercially available equipment with built-in power switches. Those skilled in the art can make conventional selections according to usage requirements. Their working principles are common knowledge known to those skilled in the art and have been fully disclosed by the prior art, and will not be elaborated in this article.

[0069] The circuit connection involved in the utility model is a common means used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments, and it belongs to the widely used existing technology.

[0070] Components not described in detail herein are prior art.

[0071] Working principle and use process of the utility model: When using the cleaning device of the utility model, the staff manually or by using a conventional automatic handling machine places the ceramic sheet on the belt conveyor 1, and the belt conveyor 1 transports the ceramic sheet. The water supply mechanism 3 draws clean water from the outside, and the cleaning water enters the corresponding connecting pipe 211 after passing through the water suction hose 34, the tee 33 and the rotary joint 31 in sequence, and is introduced into the main flow channel 212 from the connecting pipe 211, and is discharged from the branch flow channel 213 to wet the cleaning sponge 22;

[0072] If necessary, the No. 2 driving motor 24 can be started to drive the lower cleaning roller 21 to rotate, and the No. 3 driving motor 45 can also be started to drive the upper cleaning roller 21 to rotate. When the ceramic sheet passes through the cleaning gap, the cleaning sponge 22 and the bristles 221 are used to scrub the ceramic sheet. The cleaned ceramic sheet is transferred to the next station by the belt conveyor 1, and the cleaning efficiency is greatly improved, which meets the needs of batch cleaning operations and is beneficial to the company's profits.

[0073] Excess cleaning water will fall into the water receiving tray 5 for storage. In actual use, a filter can be set in the water receiving tray 5 to filter the cleaning water. If the filtered cleaning water meets the standards, it can be recycled to improve water resource utilization and reduce costs.

[0074] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A high-efficiency cleaning device for precision ceramics, characterized in that: include: A belt conveyor (1), wherein two belt conveyors (1) are symmetrically distributed and are used for conveying ceramic sheets; A cleaning component (2), the cleaning component (2) being located between the two belt conveyors (1), and the ceramic sheet is cleaned by the cleaning component (2) during the transfer process; A water supply mechanism (3) is used to provide clean water to the cleaning component (2).

2. A high-efficiency cleaning device for precision ceramics according to claim 1, characterized in that: The belt conveyor (1) comprises: Frame (11); Transmission rollers (12), at least two of the transmission rollers (12) are distributed in parallel and rotatably mounted on the frame (11); A transmission belt (13), wherein the transmission belt (13) is tensioned by the transmission roller (12); A number one driving motor (14), the number one driving motor (14) being fixed on the frame (11) and used for driving the driving roller (12) to rotate.

3. A high-efficiency cleaning device for precision ceramics according to claim 2, characterized in that: The cleaning component (2) comprises: A cleaning roller (21), wherein two cleaning rollers (21) are arranged at intervals and are used to reserve a cleaning gap for the ceramic sheet to pass through, and wherein a main flow channel (212) and a plurality of branch flow channels (213) communicating with the main flow channel (212) are provided in the cleaning roller (21); A cleaning sponge (22), wherein the cleaning sponge (22) is sleeved on the cleaning roller (21), and bristles (221) are evenly distributed on the circumferential surface of the cleaning sponge (22); A connecting pipe (211), wherein the connecting pipe (211) is fixed to the end of the cleaning roller (21) and communicates with the main flow channel (212).

4. A high-efficiency cleaning device for precision ceramics according to claim 3, characterized in that: The water supply mechanism (3) comprises: A rotary joint (31), the rotary joint (31) being connected to the connecting pipe (211); A tee (33), wherein the two water outlets of the tee (33) are connected to the water inlet of the rotary joint (31) by means of a water delivery hose (32), and the water inlet of the tee (33) is connected to a water extraction hose (34).

5. The high-efficiency cleaning device for precision ceramics according to claim 3, characterized in that: Also includes: A fixed frame (23), wherein two fixed frames (23) are symmetrically fixed on the frame (11), and the cleaning roller (21) located at the bottom is rotatably mounted between the two fixed frames (23); A second driving motor (24), the second driving motor (24) is fixed on the fixing frame (23) and is used for driving the cleaning roller (21) to rotate.

6. The high-efficiency cleaning device for precision ceramics according to claim 3, characterized in that: Also includes: A traction mechanism (4) is fixed on the frame (11) and is used for installing the upper cleaning roller (21) and driving the upper cleaning roller (21) to move closer to or farther away from the lower cleaning roller (21).

7. A high-efficiency cleaning device for precision ceramics according to claim 6, characterized in that: The traction mechanism (4) comprises: A top plate (42), the top plate (42) being supported and fixed on the frame (11) by means of support columns (41); A lifting plate (43), the lifting plate (43) being located below the top plate (42) and having a degree of freedom of movement in a vertical direction; A mounting ear (44) with a hole, wherein two mounting ears (44) with a hole are symmetrically fixed on the lifting plate (43), and the cleaning roller (21) is rotatably mounted between the two mounting ears (44) with a hole; A third driving motor (45) is fixed on the mounting ear (44) with a hole and is used to drive the cleaning roller (21) to rotate.

8. The high-efficiency cleaning device for precision ceramics according to claim 7, characterized in that: The traction mechanism (4) further comprises: A vertical cylinder (46), wherein the vertical cylinder (46) is fixed on the top plate (42), and a piston rod of the vertical cylinder (46) passes through the top plate (42) and is fixedly connected to the lifting plate (43); A guide column (47), wherein the guide column (47) is fixed on the lifting plate (43) and passes through the top plate (42).

9. The high-efficiency cleaning device for precision ceramics according to claim 2, characterized in that: Also includes: An auxiliary supporting plate (15) is fixed to the proximal ends of the two frames (11).

10. The high-efficiency cleaning device for precision ceramics according to claim 1, characterized in that: Also includes: A water receiving tray (5), wherein the water receiving tray (5) is arranged directly below the cleaning assembly (2).

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