Cleaning machine
By setting up spray components and clamping components in the spray cleaning machine, and using roller drive stage movement and automatic control of the control cabinet, the problem of cleaning the internal channels of the parts is solved, achieving efficient and accurate cleaning results.
Patent Information
- Application Number
- CN202323427622.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-15
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2033-12-15
AI Technical Summary
Existing spray cleaning machines are difficult to effectively clean the passages inside the parts, especially the bent parts of the passages, resulting in poor cleaning results.
A cleaning machine is designed, including a spray unit and a liquid storage unit. The spray unit is equipped with a spray assembly and a clamp assembly on the stage. The spray head can be cleaned toward the inner opening of the part, combined with the roller drive stage movement and Automatic control of the control cabinet ensures efficient positioning and fixing of parts.
It realizes efficient cleaning of the inside of the parts, improves cleaning efficiency and accuracy, ensures thorough cleaning of the surface and interior of the parts, and improves the degree of automation of the cleaning machine.
Smart Images
Figure CN222306591U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning equipment, in particular to a spray cleaning machine. Background Art
[0002] After the parts are used, there will be impurities such as grease, dirt, rosin, polishing wax, etc. on the surface of the parts, so a cleaning machine is needed to clean these parts. Spray cleaning machine is an industrial cleaning equipment that uses water pressure to wash the surface of an object. It peels off and washes away the dirt on the surface of the workpiece to achieve the purpose of cleaning the surface of the object. It has the advantages of convenient and fast operation. Because some parts have channels and the channels are bent, there will be contaminants in the channels, which increases the difficulty of cleaning parts. The existing spray cleaning machine has a better effect on cleaning the surface of parts, but the cleaning effect on the inside of parts is not good. Utility Model Content
[0003] The purpose of the utility model is to provide a novel cleaning machine.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0005] A cleaning machine, comprising a frame,
[0006] A spray unit, the spray unit is arranged at the front side of the frame, the spray unit comprises a spray chamber, a carrier arranged on the frame and operable to enter and exit the spray chamber, a spray assembly arranged on the carrier, a clamping assembly arranged on the carrier and used to clamp parts, and a driving mechanism for driving the carrier to move to enter and exit the spray chamber, the spray assembly comprises a plurality of spray heads arranged toward the parts and a spray pipe connected to the spray heads and used to transport cleaning liquid to the spray heads, when the part has a channel inside and the opening of the channel is located on the surface of the part, at least one of the plurality of spray heads faces the opening;
[0007] A liquid storage unit is arranged on the rear side of the frame, and includes a liquid storage tank, a waste liquid tank, a filter assembly and a power assembly that are separated from each other. The filter assembly is connected to the liquid storage tank and the spray pipe. The power assembly is connected to the filter assembly through a pipe and is used to pass the cleaning liquid in the liquid storage tank into the spray pipe after being filtered by the filter assembly. The waste liquid tank is connected to the spray chamber and is used to receive the waste cleaning liquid after spraying.
[0008] Preferably, the clamping assembly and the spraying assembly each have two groups that are symmetrically arranged on the left and right, and the spraying unit also includes a mounting seat fixedly arranged on the carrier and located between the two groups of clamping assemblies, and the spraying assembly is fixedly mounted on the mounting seat.
[0009] Further preferably, the spray pipe is located below the mounting seat.
[0010] Preferably, the clamping assembly includes a plurality of clamping members arranged along the front-to-back direction, the clamping member has two left and right clamping arms, a groove for clamping the part is formed between the two clamping arms, and the clamping members adjacent to each other in the front-to-back direction clamp the part in pairs.
[0011] Preferably, the lower side of the spray unit has a loading and unloading channel for the movement of the carrier, the loading and unloading channel extends in the front-to-back direction and a portion is located in the spray chamber, and the other portion is located on the front side of the spray chamber, roller assemblies are respectively arranged on the left and right sides of the loading and unloading channel, the roller assembly includes a plurality of rollers arranged in sequence on the frame along the front-to-back direction, the carrier is arranged on the roller assembly, the driving mechanism is connected to the roller assembly to drive the roller to rotate and drive the carrier to move, or the driving mechanism is connected to the carrier to drive the carrier to move.
[0012] Preferably, a pneumatic door that can be opened or closed is installed on the front side of the spray room.
[0013] In some embodiments, the filtration component is a filter.
[0014] In some embodiments, the power assembly includes a filter pump connected to the inlet end of the filter assembly and a spray pump connected to the outlet end of the filter assembly.
[0015] Preferably, the spray unit has two groups arranged on the left and right sides of the frame.
[0016] Preferably, the cleaning machine further comprises a control cabinet arranged on the frame.
[0017] Preferably, a drain valve is installed on the waste liquid tank.
[0018] The present application can better and more accurately position and clean the parts by arranging a spray component on the carrier, and at the same time, the carrier carries the parts in and out of the spray chamber without being blocked by the spray component; further, by directing the spray head toward the part and aligning it with the part opening, the inside of the part can be better cleaned.
[0019] The present application can fix the parts by setting a clamping assembly to prevent them from shifting during the spraying process and causing incomplete cleaning.
[0020] The present application is provided with a control cabinet, which can control the driving mechanism to realize the forward and backward movement of the carrier, and then load and unload materials; it can also control the power component to clean the parts in the spray chamber; it can also control the opening and closing of the pneumatic door, and the degree of automation is high.
[0021] The design of the double-station spray unit of the present application has higher cleaning efficiency.
[0022] Due to the application of the above technical solution, the utility model has the following advantages compared with the prior art:
[0023] The cleaning machine of the utility model can better and more accurately position and clean the parts by arranging a spray component on the carrier, and at the same time, the carrier carries the parts in and out of the spray chamber without being blocked by the spray component; further, by directing the spray head toward the part and aligning it with the part opening, the inside of the part can be better cleaned. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a structural schematic diagram of the cleaning machine of Example 1;
[0025] Figure 2 is a top view of the cleaning machine of Example 1;
[0026] Figure 3 It is a front view of the cleaning machine of Example 1;
[0027] Figure 4 It is a right side view of the cleaning machine of Example 1;
[0028] Figure 5 A top view of the carrier, the clamping assembly and the spray assembly of Example 1;
[0029] Figure 6 It is a front view of the carrier, the clamping assembly and the spraying assembly of Example 1;
[0030] Among them, 1. rack; 11. roller; 2. spray chamber; 21. pneumatic door; 3. carrier; 31. mounting seat; 4. spray head; 41. spray pneumatic valve; 5. clamping assembly; 51. clamping arm; 6. liquid storage tank; 7. waste liquid tank; 71. drain valve; 8. filter; 91. filter pump; 92. spray pump; 10. control cabinet; A. parts; A1. part opening. DETAILED DESCRIPTION
[0031] The utility model is further described below in conjunction with the embodiments shown in the accompanying drawings.
[0032] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the embodiments of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.
[0033] In the description of the embodiments of the present invention, it should be understood that the terms "upper", "lower", "front", "rear" and the like indicate directions or positional relationships. Figure 1 The orientation shown is defined, that is, the spray chamber 2 is located in the front orientation and the spray pump 92 is located in the back orientation, only for the convenience of describing the embodiments of the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the utility model.
[0034] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.
[0035] In the embodiments of the present utility model, unless otherwise clearly specified and limited, the first feature being "above" or "below" the second feature may include the first and second features being in direct contact, or may include the first and second features not being in direct contact but being in contact through another feature between them. Moreover, the first feature being "above", "above" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature includes the first feature being directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0036] The disclosure below provides many different embodiments or examples for realizing different structures of the embodiments of the present utility model. In order to simplify the disclosure of the embodiments of the present utility model, the components and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the embodiments of the present utility model. In addition, the embodiments of the present utility model can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed.
[0037] Example 1
[0038] A cleaning machine, such as Figures 1 to 4 As shown, it includes a frame 1 and a spray unit and a liquid storage unit arranged on the frame 1.
[0039] The spray unit is located at the front side of the frame 1, and has two groups arranged on the left and right. By setting up two groups of spray units, the part A can be cleaned more efficiently. The two groups of spray units have the same structure, and one of them is specifically introduced below.
[0040] The spray unit includes a spray chamber 2, a carrier 3 operable to enter and exit the spray chamber 2, a spray assembly disposed on the carrier 3, a clamping assembly 5 disposed on the carrier 3 and used to clamp the part A, and a driving mechanism for driving the carrier 3 to enter and exit the spray chamber 2. A pneumatic door 21 that can be opened or closed is installed on the front side of the spray chamber 2. When spray cleaning is performed, the pneumatic door 21 is controlled to be closed to prevent the spray liquid from splashing; when loading and unloading, the pneumatic door 21 is controlled to be opened to facilitate the movement of the carrier 3.
[0041] like Figure 5 and Figure 6 As shown, the clamping assembly 5 and the spray assembly both have two groups symmetrically arranged on the left and right, wherein the spray assembly includes a plurality of spray heads 4 arranged toward the part A and a spray pipe (not shown in the figure) connected to the spray head 4 and used to transport cleaning liquid to the spray head 4. When there is a channel inside the part A and the opening of the channel is located on the surface of the part A, at least one of the plurality of spray heads 4 faces the part opening A1. Most existing spray cleaning machines can only clean the surface of the part A, but cannot clean the inside of the part A. The inventor aligns the spray head 4 with the opening of the part A, so that the cleaning liquid can enter the inside of the part A along the opening, and then the pollutants inside the part A can be removed. By arranging the spray assembly on the carrier 3, the part A can be positioned more accurately, thereby improving the cleaning effect, and at the same time, the movement of the carrier 3 and the part A thereon is not restricted. Furthermore, the spray unit also includes a mounting base 31 fixedly disposed on the carrier 3 and located between the two groups of clamping components 5. The spray component is fixedly mounted on the mounting base 31. Preferably, the spray pipe is located below the mounting base 31, and a spray pneumatic valve 41 is installed on the spray pipe.
[0042] The clamping assembly 5 includes a plurality of clamping members arranged in the front-to-back direction, and the clamping member has two left and right clamping arms 51, and a groove for clamping the part A is formed between the two clamping arms 51. The clamping members adjacent to each other in the front-to-back direction are grouped together to clamp the part A. In this embodiment, each group of clamping assemblies 5 has two clamping members. The arrangement of the clamping assembly 5 can fix the part A, and prevent the part A from shifting during the spraying process, which causes the part A to be not cleaned cleanly.
[0043] The lower side of the spray unit has a loading and unloading channel for the platform 3 to move. The loading and unloading channel extends in the front-to-back direction and a part of it is located in the spray chamber 2, and the other part is located in the front side of the spray chamber 2. Roller assemblies are respectively arranged on the left and right sides of the loading and unloading channel. The roller assembly includes a plurality of rollers 11 arranged on the frame 1 in sequence along the front-to-back direction. The platform 3 is arranged on the roller assembly. The driving mechanism is connected to the roller assembly to drive the roller 11 to rotate and drive the platform 3 to move, or is connected to the platform 3 to drive the platform 3 to move. In this embodiment, the roller 11 is fixedly mounted on the frame 1, and the driving mechanism is connected to the platform 3 to drive the platform 3 to move forward and backward. By setting the roller assembly, the friction of the movement of the platform 3 is reduced, which is more conducive to the movement of the platform 3.
[0044] The liquid storage unit is arranged at the rear side of the frame 1, and includes a separated liquid storage tank 6, a waste liquid tank 7, a filter assembly and a power assembly. The liquid storage tank 6 is used to store the cleaning liquid. In some embodiments, a heating device is provided in the liquid storage tank 6 for heating the cleaning liquid, thereby further improving the cleaning effect. The waste liquid tank 7 is connected to the spray chamber 2 for receiving the waste cleaning liquid after spraying, and a drain valve 71 for draining liquid is installed on the waste liquid tank 7. The filter assembly includes one or more filters 8, and the filter 8 is connected to the liquid storage tank 6 and the spray pipe, and is used to filter the cleaning liquid entering the spray pipe from the liquid storage tank 6, thereby ensuring that the cleaning liquid is clean. In this embodiment, the filter assembly has a filter 8. The power assembly is connected to the filter 8 through a pipeline, and is used to filter the cleaning liquid in the liquid storage tank 6 through the filter 8 and pass it into the spray pipe. Preferably, the power assembly includes a filter pump 91 connected to the inlet end of the filter 8 and a spray pump 92 connected to the outlet end of the filter assembly.
[0045] The cleaning machine also includes a control cabinet 10, which can control the driving assembly to realize the movement of the carrier 3 for loading and unloading; it can also control the power assembly to clean the parts A in the spray chamber 2; it can also control the opening and closing of the pneumatic door 21. The structure and design of the control cabinet 10 refer to the prior art, and this application does not make any specific restrictions.
[0046] The cleaning objects of the above-mentioned cleaning machine are generally automobile parts, and the working process is as follows:
[0047] Load the materials and ensure that the spray port is facing the automobile parts, open the pneumatic door 21, start the driving mechanism to drive the carrier 3 to move and bring the automobile parts into the spray chamber 2, close the pneumatic door 21, start the filter pump 91 and the spray pump 92, so that the cleaning liquid is filtered by the filter 8 and then sprayed out from the spray head 4 to spray and clean the automobile parts. After cleaning, close the filter pump 91 and the spray pump 92, open the pneumatic door 21, start the driving mechanism to drive the carrier 3 to move and bring the automobile parts out of the spray chamber 2, and unload the materials.
[0048] The above embodiments are only for illustrating the technical concept and features of the utility model, and their purpose is to enable people familiar with the technology to understand the content of the utility model and implement it accordingly, and they cannot be used to limit the protection scope of the utility model. Any equivalent changes or modifications made according to the spirit of the utility model should be included in the protection scope of the utility model.
Claims
1. A cleaning machine, characterized in that: The cleaning machine comprises a frame, A spray unit, the spray unit is arranged at the front side of the frame, the spray unit comprises a spray chamber, a carrier arranged on the frame and operable to enter and exit the spray chamber, a spray assembly arranged on the carrier, a clamping assembly arranged on the carrier and used to clamp parts, and a driving mechanism for driving the carrier to move to enter and exit the spray chamber, the spray assembly comprises a plurality of spray heads arranged toward the parts and a spray pipe connected to the spray heads and used to transport cleaning liquid to the spray heads, when the part has a channel inside and the opening of the channel is located on the surface of the part, at least one of the plurality of spray heads faces the opening; A liquid storage unit is arranged on the rear side of the frame, and includes a liquid storage tank, a waste liquid tank, a filter assembly and a power assembly that are separated from each other. The filter assembly is connected to the liquid storage tank and the spray pipe. The power assembly is connected to the filter assembly through a pipe and is used to pass the cleaning liquid in the liquid storage tank into the spray pipe after being filtered by the filter assembly. The waste liquid tank is connected to the spray chamber and is used to receive the waste cleaning liquid after spraying.
2. The cleaning machine according to claim 1, characterized in that: The clamping assembly and the spraying assembly both have two groups that are symmetrically arranged on the left and right. The spraying unit also includes a mounting seat that is fixedly arranged on the carrier and located between the two groups of clamping assemblies. The spraying assembly is fixedly mounted on the mounting seat.
3. The cleaning machine according to claim 2, characterized in that: The spray pipe is located below the mounting seat.
4. The cleaning machine according to claim 1, characterized in that: The clamping assembly includes a plurality of clamping members arranged along the front-to-back direction, wherein the clamping member has two left and right clamping arms, a groove for clamping the part is formed between the two clamping arms, and the clamping members adjacent to each other in the front-to-back direction are grouped in pairs to clamp the part.
5. The cleaning machine according to claim 1, characterized in that: The lower side of the spray unit is provided with a loading and unloading channel for the movement of the carrier, the loading and unloading channel extends in the front-to-back direction and a portion is located in the spray chamber, and the other portion is located in the front side of the spray chamber, roller assemblies are respectively arranged on the left and right sides of the loading and unloading channel, the roller assembly includes a plurality of rollers arranged in sequence on the frame in the front-to-back direction, the carrier is arranged on the roller assembly, the driving mechanism is connected to the roller assembly to drive the roller to rotate and drive the carrier to move, or the driving mechanism is connected to the carrier to drive the carrier to move.
6. The cleaning machine according to claim 1, characterized in that: A pneumatic door that can be opened or closed is installed on the front side of the spray room.
7. The cleaning machine according to claim 1, characterized in that: The filter component is a filter; and / or, The power assembly comprises a filter pump connected to the inlet end of the filter assembly and a spray pump connected to the outlet end of the filter assembly.
8. The cleaning machine according to claim 1, characterized in that: The spray unit has two groups arranged on the left and right sides of the frame.
9. The cleaning machine according to claim 1, characterized in that: The cleaning machine also includes a control cabinet arranged on the frame.
10. The cleaning machine according to claim 1, characterized in that: A drain valve is installed on the waste liquid tank.