Semi-automatic ring sleeving equipment
By designing semi-automatic ferrule equipment, the rubber ring is automatically supported by multi-claw cylinders and hoist cylinders, and the flexible installation of the rubber ring is achieved by combining the X-direction linear drive unit and the lifting cylinder, the traditional manual ferrule method is solved inefficient and fully automatic. The problem of insufficient flexibility of the ferrule machine improves production efficiency and adaptability.
Patent Information
- Application Number
- CN202421688343.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-07-17
AI Technical Summary
The traditional manual ferrule method has high labor intensity and low efficiency, and the fully automatic ferrule machine is not flexible enough when facing production line adjustments or product diversification, resulting in production bottlenecks.
A semi-automatic ferrule equipment is designed, including a rubber ring operating table, a ferrule operating table and transfer components. The multi-claw cylinder and a hoist cylinder are used to achieve automatic expansion and installation of the rubber ring, combining the X-direction linear drive unit and the lifting cylinder. Achieve flexible installation and displacement of rubber rings.
It improves operating efficiency, reduces manual burden, enhances the adaptability of the production line, can flexibly respond to changes in different products and demands, breaks through existing production constraints, and achieves more efficient and flexible loop solutions.
Smart Images

Figure CN222307936U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of mechanical design, and more specifically to a semi-automatic ferrule device. Background Art
[0002] The description in this section merely provides background information related to the disclosure of the present utility model and does not constitute prior art.
[0003] In recent years, with the increasing richness of outdoor nightscapes, the demand for outdoor lighting has continued to grow, which has also led to higher and higher requirements for the waterproof performance of lamps. Especially in high-end lighting applications, lamps must not only be effectively waterproof, but also need to deal with the problem of structural deformation that may be caused by the increase in cavity pressure due to internal heating. Therefore, in practical applications, it is particularly important to install a waterproof breathable valve, which can ensure that the lamp maintains good waterproof sealing while adjusting the internal and external gas pressure balance. This increase in demand has led to a sharp increase in the market demand for waterproof breathable valves. However, in the manufacturing process of the breathable valve, the use of a matching rubber ring is essential, which plays a key role in ensuring the sealing and service life of the breathable valve.
[0004] In view of the limitations of the current ring-making operation, the traditional manual ring-making method relies on manually breaking and pulling the rubber ring, which is not only labor-intensive and easy to cause worker fatigue, but also inefficient and not suitable for long-term operation. On the other hand, although the fully automatic ring-making machine can improve efficiency, its efficient operation is premised on stable product demand and uniform models. Once faced with production line adjustments or product diversification, the machine lacks flexibility, resulting in production bottlenecks. In view of this, the present application provides a semi-automatic ring-making machine, which aims to integrate the advantages of both, not only improves operating efficiency and reduces the labor burden, but also enhances the adaptability of the production line, and can flexibly respond to different products and changes in demand, thereby breaking through existing production constraints and achieving a more efficient and flexible ring-making solution.
[0005] It should be noted that the above introduction to the technical background is only for the convenience of providing a clear and complete description of the technical solutions of the utility model and for the convenience of understanding by those skilled in the art. It cannot be considered that the above technical solutions are well known to those skilled in the art simply because these solutions are described in the background technology section of the utility model. Summary of the invention
[0006] The technical problem to be solved by the utility model is to provide a semi-automatic ferrule device.
[0007] In order to solve the above technical problems, the utility model provides a semi-automatic ring-fitting device, including a rubber ring operating table, a ring-fitting operating table and a transfer assembly, the rubber ring operating table includes one or more multi-claw cylinders, the multi-claw cylinder includes a plurality of opening and closing fingers, one end of the finger is provided with an end protrusion, when the multi-claw cylinder is in a closed state, the end protrusions of the plurality of fingers are merged into a column, and the column can be sleeved with a rubber ring; when the multi-claw cylinder is in an open state, the end protrusions of the fingers are separated from each other, and the diameter of the rubber ring sleeved on the column is enlarged.
[0008] Preferably, the rubber ring operating table is installed on a base plate, the multi-claw cylinder is installed on the base plate, and a plurality of second guide pillars and a lifting cylinder are also installed on the base plate. The rubber ring operating table also includes a top plate, which is installed on the upper side of the lifting cylinder, and the second guide pillar passes through the top plate. The top plate can move up and down along the second guide pillar under the action of the lifting cylinder, and a notch matching the shape of the multi-claw cylinder is provided on the top plate. The end protrusion passes through the notch from bottom to top, and when the multi-claw cylinder is opened or closed, the end protrusion can move along the notch, and when the rubber ring is expanded by the fingers of the multi-claw cylinder, the lifting cylinder controls the top plate to move upward, and the rubber ring is separated from the end protrusion under the push of the top plate.
[0009] Preferably, the top plate is also equipped with a plurality of second linear bearings, and the plurality of second guide columns respectively pass through the second linear bearings. The multi-claw cylinder is a four-claw cylinder including four fingers, and the notches on the top plate are cross grooves. When the multi-claw cylinder is closed, the end protrusions of the four fingers of the multi-claw cylinder merge with each other and are all located at the center of the cross groove.
[0010] Preferably, the transfer assembly includes a first fixed plate and a lifting plate arranged at the lower side of the first fixed plate, a first lifting cylinder is installed on the first fixed plate, the lower end of the piston rod of the first lifting cylinder is connected to the lifting plate, and the lifting plate can move up and down under the drive of the first lifting cylinder, a plurality of rubber ring columns are arranged at the lower end of the first fixed plate, the rubber ring columns are arranged one by one with the multi-claw cylinder, the lower ends of the rubber ring columns pass through the lifting plate, a plurality of pressing sleeves are fixed to the lower end of the lifting plate, the pressing sleeves are respectively mounted on the rubber ring columns, a plurality of first guide columns are also arranged on the lower end surface of the first fixed plate, a plurality of first linear bearings are arranged on the lifting plate, and the first guide columns pass downward through the first linear bearings.
[0011] Preferably, the device also includes a moving component, which includes an X-axis linear drive unit and a second lifting cylinder. The X-axis linear drive unit includes a rear side plate arranged along the X-direction, and support plates are respectively installed at both ends of the rear side plate, and a motor is installed on one of the support plates. The X-axis linear drive unit also includes a lead screw, two optical axes and a slider, one end of the lead screw is driven by the motor, and the other end is installed on the support plate, and the two ends of the optical axis are respectively installed on two support plates, the lead screw and the optical axis pass through the slider, the lead screw is threadedly connected to the slider, and the slider can slide along the optical axis, the second lifting cylinder is installed on the slider, and the first fixed plate is installed on the second lifting cylinder, and moves up and down under the drive of the second lifting cylinder.
[0012] Preferably, the device further comprises a ferrule operating table, the ferrule operating table comprises a vent valve mounting table, and the vent valve mounting table is provided with a vent valve mounting hole.
[0013] Preferably, the transfer assembly has an initial position, a position A located on the upper side of the rubber ring operating table, and a position B located on the upper side of the ferrule operating table, and the initial position is located between the rubber ring operating table and the ferrule operating table.
[0014] Preferably, when the transfer assembly moves to position A under the drive of the moving assembly, the rubber ring column is located directly above the center position of the cross groove, when the second lifting cylinder drives the transfer assembly to move downward, the rubber ring column can be inserted into the center hole of the cross groove, when the lifting cylinder pushes the rubber ring upward, the rubber ring can be sleeved on the rubber ring column, when the transfer assembly moves to position B under the drive of the moving assembly, the rubber ring column is located directly above the air valve mounting hole, when the second lifting cylinder drives the transfer assembly to move downward, the lower end of the rubber ring column can contact the air valve, and when the first fixed plate moves downward under the drive of the first lifting cylinder, the pressure sleeve can push the rubber ring sleeved on the rubber ring column, so that the rubber ring is separated from the rubber ring column and sleeved on the air valve.
[0015] By means of the above technical solution, the beneficial effects of the utility model are as follows:
[0016] The semi-automatic ring-fitting device of the utility model can install the rubber ring on the rubber ring operating table and the air valve on the ring operating table through manual operation, and then install the rubber ring into the air valve through the semi-automatic ring-fitting device, which not only improves the working efficiency and reduces the manual burden, but also enhances the adaptability of the production line and can flexibly respond to different products and changes in demand, thereby breaking through the existing production constraints and realizing a more efficient and flexible ring-fitting solution. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the semi-automatic ferrule equipment of the utility model.
[0018] Figure 2 It is a partial structural schematic diagram of the semi-automatic ferrule equipment of the utility model.
[0019] Figure 3 It is a structural schematic diagram of the transfer component of the utility model.
[0020] Figure 4 It is a schematic diagram of the top view of the rubber ring operating table of the utility model.
[0021] Figure 5 yes Figure 4 A partial enlarged view of .
[0022] Figure 6 It is a side structural schematic diagram of the rubber ring operating table of the utility model.
[0023] Figure 7 It is a structural schematic diagram of the multi-claw cylinder of the utility model.
[0024] Figure 8 It is a structural schematic diagram of a ferrule operating platform of the utility model.
[0025] Wherein: 1. transfer assembly; 11. first lifting cylinder; 12. first fixed plate; 13. lifting plate; 14. rubber ring column; 15. pressing sleeve; 16. first guide column; 17. first linear bearing; 2. moving assembly; 21. side vertical plate; 22. rear side plate; 23. support plate; 24. motor; 25. lead screw; 26. optical axis; 27. slider; 28. second lifting cylinder; 3. rubber ring operating table; 31. top plate; 32. multi-claw cylinder; 33. second linear bearing; 34. second guide column; 35. lifting cylinder; 311. cross groove; 321. finger; 3111. end protrusion; 4. ferrule operating table; 41. air valve mounting table; 5. housing; 51. bottom plate; 100. rubber ring; 200. air valve. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] It should be noted that in the description of the present invention, the terms "first", "second", etc. are only used for descriptive purposes and to distinguish similar objects. There is no order of precedence between the two, and they cannot be understood as indicating or implying relative importance. In addition, in the description of the present invention, unless otherwise specified, "plurality" means two or more.
[0028] like Figure 1 As shown, the utility model provides a semi-automatic ring device, including a rubber ring operating table 3, a ring operating table 4 and a transfer component 1.
[0029] like Figure 4-7As shown, the rubber ring operating table 3 includes one or more multi-claw cylinders 32, and the multi-claw cylinder 32 includes a plurality of opening and closing fingers 321. One end of the finger 321 is provided with an end protrusion 3111. When the multi-claw cylinder 32 is in a closed state, the end protrusions 3111 of the plurality of fingers 321 are merged into a column, and the column can be sleeved with a rubber ring 100; when the multi-claw cylinder 32 is in an open state, the end protrusions 3111 of the fingers 321 are separated from each other, and the diameter of the rubber ring 100 sleeved on the column is expanded. The rubber ring operating table 3 is mounted on a bottom plate 51, the multi-claw cylinder 32 is mounted on the bottom plate 51, and a plurality of second guide pillars 34 and a lifting cylinder 35 are also mounted on the bottom plate 51. The rubber ring operating table 3 also includes a top plate 31, the top plate 31 is mounted on the upper side of the lifting cylinder 35, the second guide pillars 34 pass through the top plate 31, and the top plate 31 can move up and down along the second guide pillars 34 under the action of the lifting cylinder 35. 1 is provided with a notch matching the shape of the multi-claw cylinder 32, and the end protrusion 3111 passes through the notch from bottom to top. When the multi-claw cylinder 32 is opened or closed, the end protrusion 3111 can move along the notch. When the rubber ring 100 is expanded by the fingers 321 of the multi-claw cylinder 32, the lifting cylinder 35 controls the top plate 31 to move upward, and the rubber ring 100 is pushed away from the end protrusion 3111 by the top plate 31. The top plate 31 is also equipped with a plurality of second linear bearings 33, and a plurality of second guide pillars 34 pass through the second linear bearings 33 respectively. The multi-claw cylinder 32 is a four-claw cylinder, including four fingers 321. The notch on the top plate 31 is a cross groove 311. When the multi-claw cylinder 32 is closed, the end protrusions 3111 of the four fingers 321 of the multi-claw cylinder 32 merge with each other and are all located at the center of the cross groove 311.
[0030] like Figure 2-3As shown, the transfer assembly 1 includes a first fixed plate 12 and a lifting plate 13 arranged at the lower side of the first fixed plate 12, a first lifting cylinder 11 is installed on the first fixed plate 12, the lower end of the piston rod of the first lifting cylinder 11 is connected to the lifting plate 13, and the lifting plate 13 can move up and down under the drive of the first lifting cylinder 11, a plurality of rubber ring columns 14 are arranged at the lower end of the first fixed plate 12, and the rubber ring columns 14 are arranged one by one with the multi-claw cylinder 32, and the lower end of the rubber ring column 14 passes through the lifting plate 13, and a plurality of pressing sleeves 15 are fixed at the lower end of the lifting plate 13, and the pressing sleeves 15 are respectively sleeved on the rubber ring columns 14, and a plurality of first guide columns 16 are also arranged on the lower end surface of the first fixed plate 12, and a plurality of first linear bearings 17 are arranged on the lifting plate 13, and the first guide columns 16 pass downward through the first linear bearings 17.
[0031] like Figure 2 As shown, the device also includes a moving component 2, which includes an X-direction linear drive unit and a second lifting cylinder 28. The X-direction linear drive unit includes a rear side plate 22 arranged along the X-direction, and support plates 23 are respectively installed at both ends of the rear side plate 22, and a motor 24 is installed on one of the support plates 23. The X-direction linear drive unit also includes a lead screw 25, two optical axes 26 and a slider 27. One end of the lead screw 25 is driven by the motor 24, and the other end is installed on the support plate 23. The two ends of the optical axis 26 are respectively installed on the two support plates 23. The lead screw 25 and the optical axis 26 pass through the slider 27. The lead screw 25 is threadedly connected to the slider 27. The slider 27 can slide along the optical axis 26. The second lifting cylinder 28 is installed on the slider 27. The first fixed plate 12 is installed on the second lifting cylinder 28 and moves up and down under the drive of the second lifting cylinder 28.
[0032] like Figure 8 As shown, the device further comprises a ferrule operating platform 4, wherein the ferrule operating platform 4 comprises a vent valve mounting platform 41, and a vent valve mounting hole is arranged on the vent valve mounting platform 41.
[0033] The transfer assembly 1 has an initial position, an A position located on the upper side of the rubber ring operating platform 3, and a B position located on the upper side of the ring operating platform 4. The initial position is located between the rubber ring operating platform 3 and the ring operating platform 4. When the transfer assembly 1 is driven by the moving assembly 2 to move to the A position, the rubber ring column 14 is located directly above the center position of the cross groove 311. When the second lifting cylinder 28 drives the transfer assembly 1 to move downward, the rubber ring column 14 can be inserted into the center hole of the cross groove 311. When the lifting cylinder 35 pushes the rubber ring upward, the rubber ring 100 can be sleeved on the rubber ring column 14. When the transfer assembly 1 is driven by the moving assembly 2 to move to the B position, the rubber ring column 14 can be inserted into the center hole of the cross groove 311. When the lifting cylinder 35 pushes the rubber ring upward, the rubber ring 100 can be sleeved on the rubber ring column 14. position, the rubber ring column 14 is located directly above the mounting hole of the air valve 200. When the second lifting cylinder 28 drives the transfer assembly 1 to move downward, the lower end of the rubber ring column 14 can contact the air valve 200. When the first fixed plate 12 moves downward driven by the first lifting cylinder 11, the pressing sleeve 15 can push the rubber ring 100 mounted on the rubber ring column 14, so that the rubber ring 100 is separated from the rubber ring column 14 and mounted on the air valve 200.
[0034] The working principle of the semi-automatic ring equipment of the utility model is as follows:
[0035] Preparation for the initial position: the transfer component 1 is in the initial position, located between the rubber ring operating table 3 and the ring operating table 4; rubber ring setting: the staff puts the rubber ring 100 on the column formed by the fingers 321 of the multi-claw cylinder 32. At this time, the multi-claw cylinder 32 is in a closed state, and the protrusions 3111 at the ends of the fingers 321 are merged; the multi-claw cylinder 32 moves: the multi-claw cylinder 32 drives the fingers 321 to open, the end protrusions 3111 separate from each other, and the diameter of the rubber ring 100 is expanded; the transfer component 1 moves to position A: the moving component 2 drives the transfer component 1 to the top of the rubber ring operating table 3 (position A); the rubber ring 100 is transferred to the rubber ring column 14: the second lifting cylinder 28 drives the transfer component 1 to move downward, and the rubber ring column 14 is aligned with and inserted into the expanded rubber ring 100 above the fingers 321 of the multi-claw cylinder 32. At this time, the lifting cylinder 35 pushes the top plate 31 upward, so that the rubber ring 100 is separated from the fingers 321 of the multi-claw cylinder 32 and is inserted into the rubber ring column 14; the transfer component 1 is reset: the second lifting cylinder 28 moves the transfer component 1 up to the initial height or appropriate position; move to position B and install the breathable valve 200: the moving component 2 drives the transfer component 1 to the top of the ring operation table 4 (position B). The second lifting cylinder 28 moves down again, so that the lower end of the rubber ring column 14 is aligned with the breathable valve 200 on the breathable valve 200 installation table 41. Then, the first fixed plate 12 moves downward under the drive of the first lifting cylinder 11, and the pressing sleeve 15 acts on the rubber ring column 14, pushing the rubber ring 100 off the rubber ring column 14 and accurately sleeved on the breathable valve 200; complete and cycle: after the ring is completed, take out the breathable valve 200 with the rubber ring 100 to prepare for the next round of operation, and repeat the above process.
[0036] The above-described embodiments are only preferred embodiments for fully illustrating the present utility model, and the protection scope of the present utility model is not limited thereto. Equivalent substitutions or changes made by technicians in the technical field on the basis of the present utility model are all within the protection scope of the present utility model. The protection scope of the present utility model shall be subject to the claims.
Claims
1. A semi-automatic ferrule device, characterized in that: The invention comprises a rubber ring operating table, a ring operating table and a transfer component. The rubber ring operating table comprises one or more multi-claw cylinders. The multi-claw cylinder comprises a plurality of opening and closing fingers. An end protrusion is arranged at one end of the finger. When the multi-claw cylinder is in a closed state, the end protrusions of the plurality of fingers are mutually merged into a column, and the column can be sleeved with a rubber ring; when the multi-claw cylinder is in an open state, the end protrusions of the fingers are mutually separated, so that the diameter of the rubber ring sleeved on the column is expanded.
2. The semi-automatic ferrule device according to claim 1, characterized in that: The rubber ring operating table is mounted on a bottom plate, the multi-claw cylinder is mounted on the bottom plate, and a plurality of second guide pillars and a lifting cylinder are also mounted on the bottom plate. The rubber ring operating table further comprises a top plate, which is mounted on the upper side of the jacking cylinder, and the second guide column passes through the top plate. The top plate can move up and down along the second guide column under the action of the jacking cylinder. The top plate is provided with a notch matching the shape of the multi-claw cylinder, and the end protrusion passes through the notch from bottom to top. When the multi-claw cylinder is opened or closed, the end protrusion can move along the notch. When the rubber ring is expanded by the fingers of the multi-claw cylinder, the lifting cylinder controls the top plate to move upward, and the rubber ring is separated from the end protrusion under the push of the top plate.
3. The semi-automatic ferrule device according to claim 2, characterized in that: The top plate is also equipped with a plurality of second linear bearings, and the plurality of second guide columns respectively pass through the second linear bearings. The multi-claw cylinder is a four-claw cylinder including four fingers. The notch on the top plate is a cross groove. When the multi-claw cylinder is closed, the end protrusions of the four fingers of the multi-claw cylinder merge with each other and are all located at the center of the cross groove.
4. The semi-automatic ferrule device according to claim 3, characterized in that: The transfer assembly includes a first fixed plate and a lifting plate arranged at the lower side of the first fixed plate. A first lifting cylinder is installed on the first fixed plate. The lower end of the piston rod of the first lifting cylinder is connected to the lifting plate. The lifting plate can move up and down under the drive of the first lifting cylinder. A plurality of rubber ring columns are arranged at the lower end of the first fixed plate, and the rubber ring columns are arranged one by one corresponding to the multi-claw cylinders. The lower ends of the rubber ring columns pass through the lifting plate. A plurality of pressing sleeves are fixed to the lower end of the lifting plate, and the pressing sleeves are respectively mounted on the rubber ring columns. A plurality of first guide columns are also arranged on the lower end surface of the first fixed plate. A plurality of first linear bearings are arranged on the lifting plate, and the first guide columns pass downward through the first linear bearings.
5. The semi-automatic ferrule device according to claim 4, characterized in that: The device also includes a moving assembly, which includes an X-axis linear drive unit and a second lifting cylinder. The X-direction linear drive unit comprises a rear side plate arranged along the X-direction, support plates are respectively installed at both ends of the rear side plate, a motor is installed on one of the support plates, the X-direction linear drive unit also comprises a lead screw, two optical axes and a slider, one end of the lead screw is driven by the motor, and the other end is installed on the support plate, both ends of the optical axis are respectively installed on the two support plates, the lead screw and the optical axis pass through the slider, the lead screw is threadedly connected to the slider, and the slider can slide along the optical axis, The second lifting cylinder is installed on the sliding block, and the first fixing plate is installed on the second lifting cylinder and moves up and down under the driving of the second lifting cylinder.
6. The semi-automatic ferrule device according to claim 5, characterized in that: The equipment also includes a ring operating table, which includes a vent valve mounting table, and a vent valve mounting hole is arranged on the vent valve mounting table.
7. The semi-automatic ferrule device according to claim 6, characterized in that: The transfer assembly has an initial position, an A position located on the upper side of the rubber ring operating table, and a B position located on the upper side of the ferrule operating table. The initial position is located between the rubber ring operating table and the ferrule operating table.
8. The semi-automatic ferrule device according to claim 7, characterized in that: When the transfer assembly moves to position A under the drive of the moving assembly, the rubber ring column is located directly above the center position of the cross slot. When the second lifting cylinder drives the transfer assembly to move downward, the rubber ring column can be inserted into the center hole of the cross slot. When the lifting cylinder pushes the rubber ring upward, the rubber ring can be sleeved on the rubber ring column. When the transfer assembly moves to position B under the drive of the moving assembly, the rubber ring column is located directly above the ventilation valve mounting hole; when the second lifting cylinder drives the transfer assembly to move downward, the lower end of the rubber ring column can contact the ventilation valve; when the first fixed plate moves downward under the drive of the first lifting cylinder, the pressing sleeve can push the rubber ring mounted on the rubber ring column, so that the rubber ring is separated from the rubber ring column and mounted on the ventilation valve.
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