Forge piece surface treatment device
By introducing liquid spraying and anti-blocking components into the forging surface treatment device, the problem that traditional forging surface treatment devices cannot reduce cooling and dust is solved, and stable polishing of forgings and environmental cleaning is achieved.
Patent Information
- Application Number
- CN202420646363.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-01
AI Technical Summary
Traditional forging surface treatment devices cannot effectively reduce cooling and dust during grinding, resulting in excessive temperature damage to forgings and grinding blocks, and debris fly over and pollute the environment.
A forging surface treatment device is designed, including a grinding assembly, a liquid spray assembly and an anti-blocking assembly. The forging is sprayed to cool and dust during the grinding process through the liquid spray assembly, and the filter plate and an anti-blocking assembly are prevented from debris. Flying and filter plates are clogged.
It effectively avoids damage to forgings and grinding blocks by excessive temperature during grinding, ensures the grinding effect, and prevents debris from contaminating the environment, ensuring the cleanliness of the processing environment.
Smart Images
Figure CN222308531U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of deep-sea oil production forgings, in particular to a forging surface treatment device. Background Art
[0002] Deep-sea oil forgings are essential key equipment in the process of deep-sea oil and natural gas extraction. Due to the complexity and harshness of the deep-sea oil production environment, these forgings need to withstand extreme pressure, temperature, corrosion and vibration. Therefore, the manufacture of deep-sea oil forgings requires the use of advanced alloy materials and precise processing technology to ensure their excellent performance and reliability. The manufacturing process of deep-sea oil forgings includes material selection, forging, heat treatment, machining, surface treatment and other links. During the manufacturing process, the quality of each link needs to be strictly controlled to ensure the performance and reliability of the final product. At the same time, in order to meet the special needs of deep-sea oil production, the design and manufacture of forgings also need to follow relevant industry standards and specifications. In short, deep-sea oil forgings play a vital role in deep-sea oil and natural gas extraction, and their high quality and reliability are of great significance to ensuring the safety and efficiency of oil production operations.
[0003] Forgings are an indispensable and very important component in deep-sea oil production. During the processing of forgings, they need to be polished for surface treatment, so a surface treatment device is needed. Although traditional surface treatment devices have the ability to polish, they still have some shortcomings. For example, they do not have the ability to cool and reduce dust at the polishing site during polishing. Therefore, not only will the polishing block and forgings be damaged due to excessive temperature during polishing, affecting the polishing effect, but also the debris generated during the polishing process will fly, thereby affecting the processing environment and the surrounding environment. Therefore, a forging surface treatment device is proposed to address the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a forging surface treatment device, which has the ability to cool down and reduce dust at the grinding site during grinding. Therefore, it can not only avoid damage to the grinding block and the forging due to excessive temperature during grinding, thereby ensuring its grinding effect, but also avoid the flying of debris generated during the grinding process, thereby avoiding the impact on the processing environment and the surrounding environment, so as to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A forging surface treatment device comprises a collection box, wherein the four corners of the bottom wall of the collection box are fixedly connected with fixed legs, the inner cavity of the collection box is slidably connected with a collection drawer, the top of the collection box is fixedly connected with a casing, the bottom of the inner cavity of the casing is fixedly connected with a processing support platform with inclined ends, the two side walls of the processing support platform are symmetrical and fixedly connected with connecting rods, the end of the connecting rod away from the processing support platform is fixedly connected with a placement slot, the bottom of the processing support platform is symmetrically provided with filter screens, the top of the casing is provided with a grinding assembly, the rear wall of the casing is fixedly connected with a water storage tank, the water storage tank is provided with a spray assembly, and the bottom of the processing support platform is provided with an anti-blocking assembly.
[0007] Preferably, the grinding assembly includes a cylinder fixedly connected to the center of the top wall of the casing, a lifting plate is fixedly connected to the output end of the cylinder, a connecting frame is fixedly connected to the bottom center of the lifting plate, a driving motor is fixedly connected to the bottom of the connecting frame, and a grinding block is fixedly connected to the output end of the driving motor.
[0008] Preferably, the liquid spraying assembly includes a liquid pump arranged on the top wall of the water tank, the input end of the liquid pump is connected to a liquid suction pipe, the bottom end of the liquid suction pipe passes through the top wall of the water tank and extends to the bottom of the inner cavity of the water tank, and the output end of the liquid pump is connected to a liquid guide tube, the top end of the liquid guide tube passes through the rear wall of the casing and extends to the inner cavity of the casing.
[0009] Preferably, the extended end of the liquid guide tube is connected to a connecting hose, the bottom end of the connecting hose is connected to a liquid spray head inclined toward the grinding block, a fixing clamp is fixedly connected to the connection between the connecting hose and the liquid spray head, and the fixing clamp is fixedly connected to the connecting frame through a connecting rod.
[0010] Preferably, the anti-blocking component includes a rotating motor fixedly connected to the center of the bottom wall of the processing support platform, the output end of the rotating motor passes through the bottom wall of the processing support platform and a transmission rod is symmetrically fixed on this end, and an anti-blocking scraper is fixedly connected to the bottom of the transmission rod.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] In the utility model, the placement slot can be fixedly supported by the provided connecting support rod, the forging can be placed by the provided placement slot to ensure its stable posture during grinding, the forging can be grinded by the provided grinding assembly, thereby performing surface treatment on the forging, the provided water storage tank can store liquid, the provided liquid spraying assembly can spray liquid on the grinding location when the grinding assembly grinds the forging, thereby cooling and reducing dust on the grinding location, so that it can not only avoid damage to the grinding block and the forging due to excessive temperature during grinding and ensure its grinding effect, but also avoid flying of debris generated during the grinding process, thereby avoiding affecting the processing environment and the surrounding environment, the provided filter screen can block the debris and make the debris remain on the filter screen for centralized collection, the provided anti-blocking assembly can continuously scrape the surface of the filter screen to prevent the accumulation of debris and blockage of the filter screen, thereby ensuring the normal use of the filter screen, and the provided collection drawer can collect waste liquid in a centralized manner for subsequent treatment. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the utility model;
[0014] Figure 2 It is a side view of the utility model;
[0015] Figure 3 It is a schematic diagram of the lateral structure of the water storage tank of the utility model;
[0016] Figure 4 It is a schematic diagram of the forward structure of the grinding component and the liquid spraying component of the utility model;
[0017] Figure 5 It is an enlarged structural diagram of the anti-blocking component of the utility model.
[0018] In the figure: 1. collecting box; 2. collecting drawer; 3. casing; 4. processing support; 5. connecting support rod; 6. placing slot; 7. filter screen; 8. cylinder; 9. lifting plate; 10. connecting frame; 11. driving motor; 12. grinding block; 13. water storage tank; 14. suction pump; 15. suction pipe; 16. liquid guide pipe; 17. connecting hose; 18. spray head; 19. fixing clamp; 20. connecting rod; 21. rotating motor; 22. transmission rod; 23. anti-blocking scraper. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] In the description of the present utility model, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present utility model; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0021] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the utility model.
[0022] See also Figure 1-5 , the utility model provides a technical solution:
[0023] A forging surface treatment device comprises a collecting box 1, wherein the four corners of the bottom wall of the collecting box 1 are fixedly connected with fixed legs, the inner cavity of the collecting box 1 is slidably connected with a collecting drawer 2, the top of the collecting box 1 is fixedly connected with a casing 3, the bottom of the inner cavity of the casing 3 is fixedly connected with a processing support 4 with inclined ends, the two side walls of the processing support 4 are symmetrically and fixedly connected with connecting rods 5, the end of the connecting rod 5 away from the processing support 4 is fixedly connected with a placement slot 6, the bottom of the processing support 4 is symmetrically provided with filter screen plates 7, the top of the casing 3 is provided with a grinding assembly, the rear wall of the casing 3 is fixedly connected with a water storage tank 13, the water storage tank 13 is provided with a spray assembly, and the bottom of the processing support 4 is provided with an anti-blocking assembly.
[0024] The grinding assembly includes a cylinder 8 fixedly connected to the center of the top wall of the housing 3, a lifting plate 9 fixedly connected to the output end of the cylinder 8, a connecting frame 10 fixedly connected to the bottom center of the lifting plate 9, a driving motor 11 fixedly connected to the bottom of the connecting frame 10 and a grinding block 12 fixedly connected to the output end of the driving motor 11, and the grinding assembly can grind the forgings, thereby performing surface treatment on the forgings; the liquid spraying assembly includes a liquid pump 14 arranged on the top wall of the water storage tank 13 The input end of the liquid pump 14 is connected to a liquid suction pipe 15, the bottom end of the liquid suction pipe 15 passes through the top wall of the water storage tank 13 and extends to the bottom of the inner cavity of the water storage tank 13, the output end of the liquid pump 14 is connected to a liquid guide pipe 16, the top end of the liquid guide pipe 16 passes through the rear wall of the housing 3 and extends to the inner cavity of the housing 3, the extended end of the liquid guide pipe 16 is connected to a connecting hose 17, the bottom end of the connecting hose 17 is connected to a liquid spray head 18 inclined toward the grinding block 12, and the connecting hose 17 A fixed snap ring 19 is fixedly connected to the connection with the liquid spray head 18, and the fixed snap ring 19 is fixedly connected to the connecting frame 10 through a connecting rod 20. The liquid spray assembly can spray liquid on the grinding area when the grinding assembly is grinding the forging, thereby cooling and reducing dust on the grinding area. Therefore, it can not only avoid damage to the grinding block 12 and the forging due to excessive temperature during grinding, thereby ensuring its grinding effect, but also avoid the flying of debris generated during the grinding process, thereby avoiding affecting the processing environment and the surrounding environment; the anti-blocking component includes a rotating motor 21 fixedly connected to the center of the bottom wall of the processing support 4, the output end of the rotating motor 21 passes through the bottom wall of the processing support 4 and a transmission rod 22 is symmetrically fixed on this end, and an anti-blocking scraper 23 is fixedly connected to the bottom of the transmission rod 22. The anti-blocking component can continuously scrape the surface of the filter screen plate 7 to prevent the accumulation of debris and cause blockage of the filter screen plate 7, thereby ensuring the normal use of the filter screen plate 7.
[0025] Working process: the connecting rod 5 can fix and support the placement slot 6, and the placement slot 6 can place the forging to ensure its stable posture during grinding. The grinding component can grind the forging, thereby performing surface treatment on the forging. During grinding, start the cylinder 8 to extend the cylinder 8 until the grinding block 12 contacts the surface of the forging, and then start the drive motor 11 to drive the grinding block 12 to rotate at high speed, thereby performing surface treatment on the forging. The water tank 13 can store liquid. The liquid spraying component can spray liquid on the grinding area when the grinding component grinds the forging, thereby cooling and reducing dust on the grinding area. Therefore, it can not only avoid damage to the grinding block and the forging due to excessive temperature during grinding, ensure its grinding effect, but also avoid the flying of debris generated during the grinding process, thereby avoiding affecting the processing environment and the surrounding environment. When spraying liquid, start the liquid pump 14, and the liquid pump 14 will pass through the liquid pump pipe 1 The liquid in the water storage tank 13 is pumped into the liquid guide tube 16, enters the connecting hose 17, and is finally sprayed out through the liquid spray head 18. The setting of the fixed clamp ring 19 and the connecting rod 20 can make the liquid spray head 18 move synchronously with the grinding block 12. The setting of the connecting hose 17 can provide a movable basis for the position movement of the liquid spray head 18, and the inclined liquid spray head 18 can accurately spray liquid on the grinding head 12 to ensure the cooling and dust reduction effects. The filter screen plate 7 can block the debris and allow the waste liquid to pass through, so that the debris is left on the filter screen plate 7 for centralized collection. The anti-blocking component can continuously scrape the surface of the filter screen plate 7 to prevent the accumulation of debris and cause the filter screen plate 7 to be blocked, ensuring the normal use of the filter screen plate 7. The rotating motor 21 is started, and the rotating motor 21 will drive the transmission rod 22 and the anti-blocking scraper 23 to rotate through its output end, thereby scraping the surface of the filter screen plate 7. The collection drawer 2 can collect the waste liquid in a centralized manner for subsequent treatment.
[0026] The contents not described in detail in this specification belong to the prior art known to the professional and technical personnel in this field. The standard parts used in this utility model can be purchased from the market, and the special-shaped parts can be customized according to the description and the drawings. The specific connection methods of each part adopt the conventional means such as bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the scope and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A forging surface treatment device, comprising a collecting box (1) and a liquid guide tube (16), characterized in that: The four corners of the bottom wall of the collection box (1) are fixedly connected with fixed legs, the inner cavity of the collection box (1) is slidably connected with a collection drawer (2), the top of the collection box (1) is fixedly connected with a casing (3), the bottom of the inner cavity of the casing (3) is fixedly connected with a processing support (4) with two ends inclined, the two side walls of the processing support (4) are symmetrically and fixedly connected with connecting rods (5), one end of the connecting rod (5) away from the processing support (4) is fixedly connected with a placement slot (6), the bottom of the processing support (4) is symmetrically provided with a filter screen plate (7), the top of the casing (3) is provided with a grinding component, the rear wall of the casing (3) is fixedly connected with a water storage tank (13), the water storage tank (13) is provided with a liquid spraying component, and the bottom of the processing support (4) is provided with an anti-blocking component.
2. A forging surface treatment device according to claim 1, characterized in that: The grinding assembly comprises a cylinder (8) fixedly connected to the center of the top wall of the housing (3); a lifting plate (9) is fixedly connected to the output end of the cylinder (8); a connecting frame (10) is fixedly connected to the bottom center of the lifting plate (9); a driving motor (11) is fixedly connected to the bottom of the connecting frame (10); and a grinding block (12) is fixedly connected to the output end of the driving motor (11).
3. A forging surface treatment device according to claim 1, characterized in that: The liquid spraying assembly comprises a liquid pump (14) arranged on the top wall of the water storage tank (13); the input end of the liquid pump (14) is connected to a liquid pumping pipe (15); the bottom end of the liquid pumping pipe (15) penetrates the top wall of the water storage tank (13) and extends to the bottom of the inner cavity of the water storage tank (13); the output end of the liquid pump (14) is connected to a liquid guide pipe (16); the top end of the liquid guide pipe (16) penetrates the rear wall of the housing (3) and extends to the inner cavity of the housing (3).
4. A forging surface treatment device according to claim 2, characterized in that: The extended end of the liquid guide tube (16) is connected to a connecting hose (17), and the bottom end of the connecting hose (17) is connected to a liquid spray head (18) which is inclined toward the grinding block (12). A fixing clamp (19) is fixedly connected to the connection between the connecting hose (17) and the liquid spray head (18), and the fixing clamp (19) is fixedly connected to the connecting frame (10) via a connecting rod (20).
5. The forging surface treatment device according to claim 1, characterized in that: The anti-blocking component comprises a rotating motor (21) fixedly connected to the center of the bottom wall of the processing support platform (4), the output end of the rotating motor (21) passes through the bottom wall of the processing support platform (4) and a transmission rod (22) is symmetrically fixed on the end, and the bottom of the transmission rod (22) is fixedly connected to an anti-blocking scraper (23).