Mixing and stirring device for preparing lightweight wear-resistant fused alumina zirconia composite castable
By designing a mixing and agitating device that combines multiple stirring rods and stirring pads, the problem of raw materials layering during the mixing process of zirconium corundum is solved, and the uniform mixing and full stirring of raw materials is achieved, thereby improving the improvement of the raw materials by uniform mixing and improving the The preparation quality of zirconium corundum composite castable.
Patent Information
- Application Number
- CN202323275651.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-30
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2033-11-30
AI Technical Summary
During the mixing and stirring of zirconium corundum, the raw materials are easily delaminated due to the single-direction rotating stirring, resulting in the problem of uneven mixing.
A mixing and stirring device is designed, including an inverted conical inner tank and a spiral conveying plate. Combining multiple stirring rods and stirring paddles, the stirring tank, inner tank and conveying plate are rotated through a motor drive gear system to realize the raw material Transport from top to bottom and stir well.
The raw material layering is effectively avoided, the raw material mixing and uniformity is achieved, and the preparation quality of zirconium corundum composite castable is improved.
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Figure CN222309258U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of preparation of zirconium corundum composite casting material, in particular to a mixing and stirring device for preparing light-weight wear-resistant zirconium corundum composite casting material. Background Art
[0002] Zirconia corundum has good resistance to melt erosion. As a high-grade abrasive, it can be used to manufacture high-performance heavy-duty grinding wheels, and has a good grinding effect on steel parts, cast iron parts, heat-resistant steel, and various alloy materials. In addition, zirconium corundum is also a high-grade refractory raw material. It is an ideal material for making high-performance sliding nozzles and immersed nozzles. It can also be used to make zirconium corundum bricks for glass melting furnaces. When processing zirconium corundum, it is necessary to mix and stir a variety of raw materials, so mixing equipment is required. The mixing equipment generally uses a single stirring paddle to rotate and stir the raw materials in the same direction. Under the action of the rotating centrifugal force, the added multiple raw materials are prone to stratification, and the raw materials are mainly stirred and mixed at the bottom, making it difficult for the raw materials on the upper part to mix with the raw materials on the bottom layer, resulting in uneven mixing of the raw materials. For this reason, we propose a mixing and stirring device for preparing lightweight and wear-resistant zirconium corundum composite castables. Utility Model Content
[0003] The utility model provides a mixing and stirring device for preparing a lightweight wear-resistant zirconium corundum composite casting material, which solves the problems raised by the above-mentioned background technology.
[0004] To achieve the above purpose, the utility model is implemented through the following technical scheme: a mixing and stirring device for preparing lightweight and wear-resistant zirconium corundum composite casting material, including a stirring tank, a feed port is provided at the top of the stirring tank, and a discharge port is provided at the bottom of the stirring tank, the internal movably sleeved with an inner tank in an inverted cone shape, the bottom end of the inner tank is connected to the discharge port, the top end of the inner tank is connected to the feed port, and an inverted cone spiral feed plate is fixed on the inner side of the inner tank, and four first stirring rods and one second stirring rod for rotating stirring are arranged inside the inner tank, and the feed plate can be rotated under the drive of the inner tank to transport the raw materials at the bottom, and the raw materials are stirred under the rotation of the first stirring rod and the second stirring rod, so that the stirring and mixing of the raw materials are more sufficient.
[0005] Optionally, a discharge valve is provided on the inner wall of the discharge port, and the discharge valve closes the discharge port. The discharge valve can close and open the discharge port, thereby controlling the discharge of raw materials.
[0006] Optionally, a fixing plate is movably sleeved at the top of the inner tank, and four fixing blocks are fixed on the top of the fixing plate, one of the fixing blocks is penetrated by a through hole, which is connected to the feed port, and the top of the fixing block is fixed to the top of the inside of the stirring tank. When connected with the fixing block, the fixing plate can be fixed, thereby separating the second gear and the first gear, and protecting the second gear and the first gear.
[0007] Optionally, a motor is fixed at the center of the top of the stirring tank, and an output shaft of the motor passes through the stirring tank and a first gear is fixed thereon, so that the first gear can rotate under the drive of the output shaft of the motor.
[0008] Optionally, the first gear is movably connected to the inner wall of the stirring tank, and the top end of the first stirring rod passes through the fixing plate and is fixed to the center of the bottom of the first gear, so that the first stirring rod can rotate under the drive of the first gear.
[0009] Optionally, four second gears are engaged on the outer side of the first gear, and the four second gears are engaged with the inner tank together. The second gears are movably connected to the stirring tank, and the top of the second stirring rod passes through the fixed plate and is fixed to the center of the bottom of the second gear. Driven by the first gear, the second gear can drive the second stirring rod to rotate.
[0010] Optionally, a plurality of second stirring paddles are fixed to the outside of the second stirring rod, and a plurality of first stirring paddles are fixed to the outside of the first stirring rod. Driven by the first stirring rod and the second stirring rod, the first stirring paddle and the second stirring paddle can rotate relative to each other, thereby stirring the raw materials, so that the raw materials can be stirred more evenly.
[0011] The utility model has the following beneficial effects:
[0012] 1. The mixing and stirring device for preparing lightweight wear-resistant zirconium corundum composite casting material rotates the first gear under the drive of the motor output shaft, and the inner tank can be rotated under the transmission of the second gear. Under the drive of the inner tank, the feed plate rotates. Under the rotation of the feed plate, the raw materials can be continuously transported upward, and then the raw materials can fall again from the top of the feed plate, avoiding the accumulation of raw materials at the bottom, so that the mixing and stirring of the raw materials are more sufficient.
[0013] 2. The mixing and stirring device for preparing lightweight, wear-resistant zirconium-corundum composite castable, by driving the output shaft of the inner tank, makes the first gear rotate, and then makes the second gear and the first gear rotate relative to each other, and under the drive of the second gear and the first gear, four second stirring rods and one first stirring rod can rotate oppositely, and then stir the raw materials, and under the action of the second stirring paddle and the first stirring paddle, the raw materials are mixed more evenly. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;
[0016] Figure 3 This is a structural schematic diagram of the first gear connection of the utility model;
[0017] Figure 4 This is a schematic structural diagram of the first stirring rod connection of the utility model;
[0018] Figure 5 This is a schematic diagram of the cross-sectional structure of the inner tank connection of the utility model;
[0019] In the figure: 1. stirring tank; 2. feed inlet; 3. motor; 4. discharge valve; 5. inner tank; 6. first stirring rod; 7. second stirring rod; 8. second gear; 9. first gear; 10. fixed plate; 11. fixed block; 12. second stirring paddle; 13. first stirring paddle; 14. feed plate. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figures 1 to 3 and Figure 5A mixing and stirring device for preparing a lightweight wear-resistant zirconium corundum composite castable comprises a mixing tank 1, a feeding port 2 is provided at the top of the mixing tank 1, and raw materials are added into the mixing tank 1 through the feeding port 2, and a discharging port is provided at the bottom of the mixing tank 1, and the mixed raw materials are discharged through the discharging port, and an inner tank 5 in an inverted cone shape is movably sleeved inside the mixing tank 1, and under the limitation of the mixing tank 1, the inner tank 5 can be rotated in a fixed position, and the bottom end of the inner tank 5 is connected to the discharging port, so that the raw materials in the inner tank 5 can be smoothly discharged through the discharging port, and the top end of the inner tank 5 is connected to the feeding port 2. The inner tank 5 is connected so that the raw materials can be added into the inner tank 5 through the feed port 2, and an inverted conical spiral feed plate 14 is fixed on the inner side of the inner tank 5. Driven by the inner tank 5, the feed plate 14 can rotate, so that the feed plate 14 can continuously transport the raw materials upward, so that the raw materials can be stirred from top to bottom, and the raw materials will not be stratified. At the same time, four first stirring rods 6 and one second stirring rod 7 for rotating stirring are arranged inside the inner tank 5. Under the rotation of the first stirring rod 6 and the second stirring rod 7, the raw materials can be fully stirred and mixed.
[0022] See also Figure 1 to Figure 2 The inner wall of the discharge port is provided with a discharge valve 4, and the discharge valve 4 closes the discharge port. The discharge valve 4 can close and open the discharge port. The discharge valve 4 is a prior art and will not be described in detail herein.
[0023] See also Figures 1 to 3 A fixing plate 10 is movably sleeved on the top of the inner tank 5. Under the limitation of the fixing plate 10, the inner tank 5 can rotate in a fixed position, and four fixing blocks 11 are fixed on the top of the fixing plate 10. Through the connection of the fixing blocks 11, the fixing plate 10 can be fixed to the stirring tank 1. A through hole is penetrated through one of the fixing blocks 11, and the through hole is connected with the feed port 2, so that the raw material can enter the through hole through the feed port 2, and then enter the inner tank 5. At the same time, the top of the fixing block 11 is fixed to the top of the stirring tank 1.
[0024] See also Figures 1 to 4 A motor 3 is fixed at the center of the top of the stirring tank 1, and the output shaft of the motor 3 passes through the stirring tank 1 and is fixed with a first gear 9. Driven by the output shaft of the motor 3, the first gear 9 can rotate. The motor 3 is a prior art and will not be described in detail here.
[0025] See also Figures 1 to 4The first gear 9 is movably connected to the inner wall of the stirring tank 1. Under the limitation of the stirring tank 1, the first gear 9 can rotate in a fixed position, and the top end of the first stirring rod 6 passes through the fixed plate 10 and is fixed to the center of the bottom of the first gear 9. Driven by the first gear 9, the first stirring rod 6 can rotate.
[0026] See also Figures 1 to 4 Four second gears 8 are engaged with the outer side of the first gear 9. Under the rotation of the first gear 9, the second gears 8 can rotate in the opposite direction to the first gear 9. The four second gears 8 are engaged with the inner tank 5 together. Under the transmission of the second gears 8, the inner tank 5 can rotate. The second gear 8 is movably connected to the stirring tank 1. Under the limitation of the stirring tank 1, the second gear 8 can rotate in a fixed position, and the top end of the second stirring rod 7 passes through the fixed plate 10 and is fixed to the center of the bottom of the second gear 8. Driven by the second gear 8, the second stirring rod 7 can rotate.
[0027] See also Figures 1 to 4 A plurality of second stirring paddles 12 are fixed to the outer side of the second stirring rod 7. Driven by the second stirring rod 7, the second stirring paddles 12 can rotate to stir the raw materials. A plurality of first stirring paddles 13 are fixed to the outer side of the first stirring rod 6. Driven by the first stirring rod 6, the first stirring paddles 13 can rotate to stir the raw materials.
[0028] In summary, when the mixing and stirring device for preparing lightweight and wear-resistant zirconium corundum composite casting material is used, the raw materials are added into the interior of the inner tank 5 through the feed port 2, and then the motor 3 is started. Driven by the output shaft of the motor 3, the first gear 9 is rotated, driven by the first gear 9, the second gear 8 is rotated, and the inner tank 5 is rotated under the transmission of the second gear 8. Driven by the first gear 9, the first stirring rod 6 is rotated, and then the first stirring paddle 13 is driven to rotate to stir the raw materials. Driven by the second stirring rod 7, the second stirring paddle 12 is rotated to stir the raw materials. Driven by the rotation of the inner tank 5, the feed plate 14 is able to rotate, and then the raw materials at the lowest part are transported upward, and then the raw materials can be stirred from top to bottom again. After the raw materials are stirred, the discharge valve 4 is opened so that the raw materials can be discharged smoothly through the discharge port.
[0029] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not expressly listed, or also includes elements inherent to such process, method, article, or apparatus.
[0030] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A mixing and stirring device for preparing a lightweight wear-resistant zirconium corundum composite castable, comprising a mixing tank (1), a feed inlet (2) is provided at the top of the mixing tank (1), and a discharge port is provided at the bottom of the mixing tank (1), characterized in that: The stirring tank (1) is internally sleeved with an inner tank (5) in the shape of an inverted cone, the bottom end of the inner tank (5) is connected to the discharge port, the top end of the inner tank (5) is connected to the feed port (2), and an inverted cone spiral feed plate (14) is fixed on the inner side of the inner tank (5), and four first stirring rods (6) and one second stirring rod (7) for rotating stirring are arranged inside the inner tank (5).
2. A mixing and stirring device for preparing a lightweight wear-resistant zirconium corundum composite castable according to claim 1, characterized in that: The inner wall of the discharge port is provided with a discharge valve (4), and the discharge valve (4) closes the discharge port.
3. A mixing and stirring device for preparing a lightweight wear-resistant zirconium corundum composite castable according to claim 1, characterized in that: The top of the inner tank (5) is movably sleeved with a fixing plate (10), and four fixing blocks (11) are fixed on the top of the fixing plate (10), one of the fixing blocks (11) having a through hole extending therethrough, the through hole being connected to the feed port (2), and the top of the fixing block (11) is fixed to the top of the inside of the stirring tank (1).
4. A mixing and stirring device for preparing a lightweight wear-resistant zirconium corundum composite castable according to claim 3, characterized in that: A motor (3) is fixed at the center of the top of the stirring tank (1), and an output shaft of the motor (3) passes through the stirring tank (1) and is fixed with a first gear (9).
5. A mixing and stirring device for preparing a lightweight wear-resistant zirconium corundum composite castable according to claim 4, characterized in that: The first gear (9) is movably sleeved with the inner wall of the stirring tank (1), and the top end of the first stirring rod (6) passes through the fixing plate (10) and is fixed to the center of the bottom of the first gear (9).
6. A mixing and stirring device for preparing a lightweight wear-resistant zirconium corundum composite castable according to claim 5, characterized in that: Four second gears (8) are meshed on the outer side of the first gear (9), and the four second gears (8) are meshed with the inner tank (5) together. The second gears (8) are movably connected to the stirring tank (1), and the top end of the second stirring rod (7) passes through the fixing plate (10) and is fixed to the center of the bottom of the second gear (8).
7. A mixing and stirring device for preparing a lightweight wear-resistant zirconium corundum composite castable according to claim 6, characterized in that: A plurality of second stirring paddles (12) are fixed on the outer side of the second stirring rod (7), and a plurality of first stirring paddles (13) are fixed on the outer side of the first stirring rod (6).