Raw material mixing equipment for HDPE corrugated pipe production
By adopting a continuous rotating stirring mechanism and intermittent discharge mechanism in HDPE corrugated pipe production equipment, the problems of uneven mixing and low efficiency are solved, and more efficient mixing and temperature control are achieved.
Patent Information
- Application Number
- CN202420977216.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-08
AI Technical Summary
In the production of HDPE corrugated pipes, the stirring leaves of existing equipment can only rotate in one direction, resulting in uneven mixing and low efficiency.
A stirring mechanism including transmission gear and pulley assembly is designed so that the stirring rod can be continuously rotated forward and reverse, and intermittently discharged and cleaned with the connecting plate and scraper. The temperature is controlled by an electric heating wire and an insulation layer. The feed port is provided with Protective cover and heat dissipation holes.
More thorough mixing is achieved, mixing efficiency is improved, material adhesion and waste is prevented, temperature is controlled, and noise and heat are reduced.
Smart Images

Figure CN222309370U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of HDPE corrugated pipe production, in particular to a raw material mixing device for HDPE corrugated pipe production. Background Art
[0002] HDPE corrugated pipe is a corrugated pipe made of high-density polyethylene (HDPE). It has excellent physical properties and chemical stability and is widely used in drainage, sewage, ventilation, cable protection and other fields. During the entire production process, it is necessary to pay attention to controlling parameters such as temperature and pressure to ensure the stability of the quality of HDPE corrugated pipe. In addition, the waste generated should be recycled or properly disposed of to reduce environmental impact.
[0003] For example, a raw material mixing device for corrugated pipe production disclosed in announcement number CN219076176U includes a stirring box and a premixing mechanism, wherein the premixing mechanism includes a premixing funnel, and a first mounting frame and a second mounting frame are fixedly mounted on the upper surface of the premixing funnel near both sides, and the sides of the first mounting frame and the second mounting frame are provided with sliding grooves, and a first grid is slidably connected in the sliding groove of the first mounting frame, and a second grid is slidably connected in the sliding groove of the second mounting frame. By setting the premixing funnel, stirring motor, rotating shaft, stirring blade, feeding port, first mounting frame, second mounting frame, sliding groove, first grid and second grid, the raw materials can be screened before the raw materials of the corrugated pipe are mixed to avoid the large size difference of the raw materials affecting the later production, and the excessively large ones can be removed to prevent the mixing from jamming and improve the mixing efficiency. However, the device still has certain defects when used;
[0004] When in use, the device only uses a rotating shaft to drive the stirring blade to rotate in the same direction to stir and mix the materials. Since the stirring rod can only rotate in one direction, it is easy to cause uneven mixing. In the process of mixing materials, some materials may not be able to fully contact and mix, resulting in reduced mixing quality and low mixing efficiency.
[0005] Therefore, it is necessary to invent a raw material mixing device for producing HDPE corrugated pipes to solve the above problems. Utility Model Content
[0006] The utility model aims to provide a raw material mixing device for producing HDPE corrugated pipes, so as to solve the problem that the raw material mixing device for producing HDPE corrugated pipes in the technology only rotates with one stirring blade, which may lead to uneven mixing and low efficiency.
[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a raw material mixing equipment for the production of HDPE corrugated pipes, comprising a mixing box, a support seat is fixedly connected to the bottom outer surface of the mixing box, a feed port is opened at the top of the mixing box, and a discharge port is opened at the bottom of the mixing box, a stirring mechanism is arranged inside the mixing box, the stirring mechanism comprises a stirring rod arranged inside the mixing box, the top of the stirring rod passes through the mixing box and is fixedly connected to a transmission gear, the outer surface of the transmission gear is meshed with an incomplete internal gear, the inner surface of the transmission gear is meshed with an incomplete external gear, and the shaft inside the incomplete external gear is rotatably connected to the top of the mixing box, a connecting frame is fixedly arranged on the top of the incomplete internal gear, and the middle position of the connecting frame is fixedly connected to the shaft of the incomplete external gear, the top of the shaft of the incomplete external gear is connected to a pulley assembly, and the end of the pulley assembly away from the incomplete external gear is connected to a driving motor.
[0008] Preferably, the top outer surface of the stirring rod is also provided with a connecting plate, and the outer surface of the connecting plate is provided with a plurality of evenly distributed docking grooves, which can cooperate with the feed port and perform intermittent docking with the feed port to prevent excessive one-time feeding from affecting the mixing effect.
[0009] Preferably, four evenly distributed scrapers are fixedly connected to the bottom of the connecting plate, which can scrape the inner wall of the mixing box to prevent the material from adhering to the inner wall of the mixing box, causing waste or making the mixing box difficult to clean.
[0010] Preferably, a protective cover is provided above the feed port, and sound insulation cotton is provided below the inside of the protective cover to prevent excessive noise during use.
[0011] Preferably, a plurality of heat dissipation holes are provided on the top of the protective cover to dissipate heat and prevent the drive motor from generating excessive heat.
[0012] Preferably, the outer surface of the mixing box is provided with an insulation layer, and a spiral heating wire is provided between the mixing box and the insulation layer. The heating wire and the insulation layer can better control the temperature inside the mixing box during operation, thereby achieving a better mixing effect.
[0013] Preferably, the feed port is made of transparent plastic, which makes it easy to observe whether the feed port is blocked and facilitates timely processing.
[0014] Preferably, the outer surface of the belt in the pulley assembly is coated with an anti-corrosion layer to reduce the wear of the pulley assembly and extend the service life.
[0015] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0016] 1. A stirring mechanism is provided. The output end of the driving motor drives the incomplete outer gear to rotate through the pulley assembly. Each rotation will drive the transmission gear to rotate half a circle in the forward direction, and drive the incomplete inner gear to rotate one circle through the connecting frame. When the incomplete inner gear rotates one circle, it will drive the transmission gear to rotate half a circle in the reverse direction. The incomplete outer gear and the incomplete inner gear are alternately meshed with the transmission gear to realize continuous forward and reverse rotation of the transmission gear, thereby driving the stirring rod to perform continuous forward and reverse rotation, so as to mix the materials more fully and improve efficiency.
[0017] 2. A connecting plate is provided, and through four evenly distributed docking grooves opened on the surface of the connecting plate, it can intermittently dock with the feed port when it rotates, so as to realize intermittent feeding and prevent excessive one-time feeding and affect the stirring effect. The scraper set at the bottom of the connecting plate can scrape the inner wall of the mixing box to prevent the material from adhering to the inner wall of the mixing box and causing waste, or it is difficult to clean after use. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0019] Figure 2 This is a schematic diagram of the feed port structure of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the connecting frame of the utility model;
[0021] Figure 4 This is a schematic diagram of the transmission gear structure of the utility model;
[0022] Figure 5 This is a schematic diagram of the heating wire structure of the utility model;
[0023] Figure 6 It is a schematic diagram of the heat dissipation hole structure of the utility model.
[0024] Description of reference numerals:
[0025] 1. Mixing box; 2. Support seat; 3. Feed inlet; 4. Discharge outlet; 5. Stirring mechanism; 501. Stirring rod; 502. Transmission gear; 503. Incomplete internal gear; 504. Incomplete external gear; 505. Connecting frame; 506. Pulley assembly; 507. Driving motor; 6. Protective cover; 7. Connecting plate; 8. Docking groove; 9. Scraper; 10. Heating wire; 11. Heat dissipation hole; 12. Insulation layer. DETAILED DESCRIPTION
[0026] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0027] The utility model provides Figure 1-6 The raw material mixing equipment for producing HDPE corrugated pipes shown in the figure comprises a mixing box 1, a support seat 2 is fixedly connected to the bottom outer surface of the mixing box 1, a feed port 3 is provided on the top of the mixing box 1, and a discharge port 4 is provided on the bottom of the mixing box 1, a stirring mechanism 5 is arranged inside the mixing box 1, and the stirring mechanism 5 comprises a stirring rod 501 arranged inside the mixing box 1, the top of the stirring rod 501 passes through the mixing box 1 and is fixedly connected to a transmission gear 502, an outer surface of the transmission gear 502 is meshed with an incomplete internal gear 503, an inner surface of the transmission gear 502 is meshed with an incomplete external gear 504, and an axle inside the incomplete external gear 504 is rotatably connected to the top of the mixing box 1, a connecting frame 505 is fixedly provided on the top of the incomplete internal gear 503, and the middle position of the connecting frame 505 is fixedly connected to the axle of the incomplete external gear 504, and the incomplete A pulley assembly 506 is connected to the top of the shaft of the full external gear 504, and a drive motor 507 is connected to the end of the pulley assembly 506 away from the incomplete external gear 504. When using the utility model, the material to be mixed is first put into the mixing box 1 through the feed port 3, and then the drive motor 507 is started. The output end of the drive motor 507 drives the incomplete external gear 504 to rotate through the pulley assembly 506. Every time the incomplete external gear 504 rotates one circle, it drives the incomplete internal gear 503 to rotate one circle through the connecting frame 505, so that the incomplete external gear 504 and the incomplete internal gear 503 are alternately meshed with the transmission gear 502, thereby driving the transmission gear 502 to continuously rotate forward and reverse, so that the stirring rod 501 can continuously rotate forward and reverse, and the material inside the mixing box 1 is reciprocatedly stirred, so that the stirring is more sufficient and more efficient.
[0028] The top outer surface of the stirring rod 501 is also sleeved with a connecting plate 7, and the outer surface of the connecting plate 7 is provided with a plurality of evenly distributed docking grooves 8, and the bottom of the connecting plate 7 is fixedly connected with four evenly distributed scrapers 9, a protective cover 6 is provided above the feed port 3, and sound insulation cotton is provided below the inside of the protective cover 6, and a plurality of heat dissipation holes 11 are also provided on the top of the protective cover 6, an insulation layer 12 is provided on the outer surface of the mixing box 1, and a spiral heating wire 10 is provided between the mixing box 1 and the insulation layer 12, the feed port 3 is made of transparent plastic, and the outer surface of the belt in the pulley assembly 506 is coated with an anti-corrosion layer, and during stirring, the stirring rod 501 will drive the scraper 9 to scrape the inner wall of the mixing box 1 through the connecting plate 7 to prevent the material from adhering to the inner wall of the mixing box 1, start the heating wire 10 to control the temperature during mixing, and cooperate with the insulation layer 12 to achieve a more efficient mixing effect.
[0029] Working principle of this utility model:
[0030] Refer to the instruction manual Figure 1-6When using the utility model, firstly, the material to be mixed is put into the mixing box 1 through the feed port 3, and then the driving motor 507 is started. The output end of the driving motor 507 drives the incomplete outer gear 504 to rotate through the pulley assembly 506. Whenever the incomplete outer gear 504 rotates one circle, it will drive the incomplete inner gear 503 to rotate one circle through the connecting frame 505, so that the incomplete outer gear 504 and the incomplete inner gear 503 are alternately meshed with the transmission gear 502, thereby driving the transmission gear 502 to perform continuous forward and reverse rotation, so that the stirring rod 501 can perform continuous forward and reverse rotation, and reciprocate stirring of the material inside the mixing box 1, so that the stirring is more sufficient and more efficient. During stirring, the stirring rod 501 will drive the scraper 9 to scrape the inner wall of the mixing box 1 through the connecting plate 7 to prevent the material from adhering to the inner wall of the mixing box 1, start the heating wire 10 to control the temperature during mixing, and then cooperate with the insulation layer 12 to achieve a more efficient mixing effect.
Claims
1. A raw material mixing device for producing HDPE corrugated pipes, comprising a mixing box (1), a support seat (2) is fixedly connected to the outer surface of the bottom of the mixing box (1), a feed inlet (3) is provided at the top of the mixing box (1), and a discharge port (4) is provided at the bottom of the mixing box (1), and a stirring mechanism (5) is provided inside the mixing box (1), characterized in that: The stirring mechanism (5) comprises a stirring rod (501) arranged inside the mixing box (1); the top of the stirring rod (501) passes through the mixing box (1) and is fixedly connected to a transmission gear (502); the outer surface of the transmission gear (502) is meshed with an incomplete internal gear (503); the inner surface of the transmission gear (502) is meshed with an incomplete external gear (504); the shaft inside the incomplete external gear (504) is rotatably connected to the top of the mixing box (1); a connecting frame (505) is fixedly arranged on the top of the incomplete internal gear (503); the middle position of the connecting frame (505) is fixedly connected to the shaft of the incomplete external gear (504); the top of the shaft of the incomplete external gear (504) is connected to a pulley assembly (506); and the end of the pulley assembly (506) away from the incomplete external gear (504) is connected to a driving motor (507).
2. A raw material mixing device for producing HDPE corrugated pipes according to claim 1, characterized in that: The top outer surface of the stirring rod (501) is also sleeved with a connecting plate (7), and the outer surface of the connecting plate (7) is provided with a plurality of evenly distributed docking grooves (8).
3. A raw material mixing device for producing HDPE corrugated pipes according to claim 2, characterized in that: Four evenly distributed scrapers (9) are fixedly connected to the bottom of the connecting plate (7).
4. The raw material mixing equipment for producing HDPE corrugated pipes according to claim 1, characterized in that: A protective cover (6) is arranged above the feed port (3), and sound insulation cotton is arranged below the inside of the protective cover (6).
5. A raw material mixing device for producing HDPE corrugated pipes according to claim 4, characterized in that: The top of the protective cover (6) is also provided with a plurality of heat dissipation holes (11).
6. The raw material mixing equipment for producing HDPE corrugated pipes according to claim 1, characterized in that: The outer surface of the mixing box (1) is provided with a heat-insulating layer (12), and a spiral heating wire (10) is provided between the mixing box (1) and the heat-insulating layer (12).
7. The raw material mixing equipment for producing HDPE corrugated pipes according to claim 1, characterized in that: The feed inlet (3) is made of transparent plastic.
8. The raw material mixing equipment for producing HDPE corrugated pipes according to claim 1, characterized in that: The outer surface of the belt in the pulley assembly (506) is coated with an anti-corrosion layer.
Citation Information
Patent Citations
Raw material mixing device for corrugated pipe production
CN219076176U
Cited By
Corrugated pipe mixing device with rapid mixing function
CN224558595U