Hot melting equipment for PE material processing
By introducing temperature sensors and adjusting the motor into the hot melt equipment, and automatically adjusting the size of the material drainage holes, the problem that existing equipment cannot adjust the feed speed simultaneously is solved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202420825395.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-20
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-20
AI Technical Summary
Existing hot melt equipment cannot automatically adjust the feed speed according to the temperature in the hot melt, resulting in poor production efficiency and product quality.
A hot melt device including a temperature sensor and a motor is designed to automatically adjust the size of the material drainage hole by monitoring the temperature in the hot melt in real time, thereby adjusting the feed speed.
Real-time adjustment of feed speed is achieved according to the temperature in the hot melt, production efficiency and product quality are improved, and plastic particles are accumulated and blocked.
Smart Images

Figure CN222309422U_ABST
Abstract
Description
Technical Field
[0001] The utility model provides a hot-melt device for PE material processing, belonging to the technical field of PE material processing. Background Art
[0002] Hot melt equipment in PE material processing is mainly used to heat polyethylene (PE) materials to a specific temperature to soften them and make them fluid so that they can be molded, connected or processed. This equipment is usually used in the manufacturing process of PE pipes, pipe fittings, films, sheets and other products. PE materials need to be properly heated during processing to achieve the ideal plastic state in order to perform various processing operations such as extrusion, injection molding, hot melt connection, etc.
[0003] The hot melt equipment usually includes a hot melter that can heat the hot melt material. Generally, hot melt materials such as plastic particles are added to the hot melter through a feeding structure, and then discharged from the discharging structure after being melted by the hot melter. However, the temperature in the hot melter will change with factors such as the material properties of the hot melt material, the heating power, and the pressure change in the hot melter. When the temperature in the hot melter is high, the feeding speed can be appropriately increased to maintain a certain production efficiency; when the temperature in the hot melter is low, the feeding speed can be appropriately reduced to avoid poor product shape. The existing hot melt equipment is not convenient to automatically and synchronously adjust the feeding speed according to the temperature in the hot melter, so it needs to be improved. Utility Model Content
[0004] The technical problem to be solved by the utility model is that the existing hot-melt equipment is inconvenient to automatically and synchronously adjust the feeding speed according to the temperature in the hot-melt device.
[0005] In order to solve the above problems, the utility model proposes the following technical solutions: a hot melt device for processing PE materials, comprising a support leg, which is fixedly connected to a hot melter and an end cover in sequence upward; a feed pipe is connected to the end cover, and a discharge pipe is connected to the bottom of the hot melter; a heating structure is arranged on the inner wall of the hot melter, and a stirring motor is arranged at the bottom of the hot melter; a stirring shaft is fixedly connected to the output shaft of the stirring motor, and a stirring blade is fixedly arranged on the stirring shaft; a bulk material barrel located below the feed pipe is fixedly arranged at the bottom of the end cover, and material discharge holes are dispersedly arranged at the bottom of the bulk material barrel; a slide groove is provided in the bulk material barrel, a sliding plate is slidably provided in the slide groove, and adjustment holes corresponding to the material discharge holes are provided on the sliding plate; an adjustment box is fixedly provided on one side of the bulk material barrel, and an adjustment motor capable of controlling the sliding of the sliding plate is arranged on the adjustment box; a temperature sensor is arranged on the inner wall of the hot melter, and a controller connected to the temperature sensor circuit is arranged on the outer wall of the hot melter, and the controller is connected to the adjustment motor circuit.
[0006] As an improvement, the diameter of the adjusting holes and the material discharging holes are the same and the number is equal.
[0007] As an improvement, a screw rod fixedly connected to the output shaft of the adjusting motor is rotatably arranged in the adjusting box, and a moving block is threadedly connected to the screw rod; a connecting tube and a connecting block are fixedly connected to one side of the moving block in sequence, and the connecting block is fixedly connected to the sliding plate.
[0008] As an improvement, the inner wall of the regulating box has a square cross section, the moving block has a square shape corresponding to the inner wall of the regulating box, and the moving block and the inner wall of the regulating box fit each other.
[0009] As an improvement, a rotating motor is arranged on the end cover, the output shaft of the rotating motor is fixedly connected with a rotating shaft located in the bulk material barrel, and a scraping plate corresponding to the bottom of the bulk material barrel is fixedly arranged on the rotating shaft.
[0010] Beneficial effects of the utility model:
[0011] A bulk material barrel located below the feed pipe is fixedly arranged at the bottom of the end cover, and material dispersing holes are dispersedly arranged at the bottom of the bulk material barrel; by arranging the dispersed material dispersing holes, the plastic particles can be dispersed and sprinkled into the hot melter during feeding, and the plastic particles can be prevented from being concentrated in one place when entering the hot melter. A temperature sensor is arranged on the inner wall of the hot melter, and a controller connected to the temperature sensor circuit is arranged on the outer wall of the hot melter, and the controller is connected to the regulating motor circuit; by arranging the temperature sensor, the temperature change in the hot melter can be monitored in real time, and the size of the material dispersing hole can be adjusted by adjusting the motor to automatically control the corresponding sliding of the sliding plate, thereby adjusting the feeding speed accordingly. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a three-dimensional diagram of a hot-melt device for processing PE materials according to the utility model.
[0013] Figure 2 This is a cross-sectional view of a hot melt device for hot melt equipment for PE material processing according to the utility model.
[0014] Figure 3 The utility model is a top view of a bulk material barrel of a hot melt device for processing PE materials.
[0015] Figure 4 This is a cross-sectional view of a bulk material barrel and an adjusting box of a hot-melt device for processing PE materials according to the utility model.
[0016] 1. Support legs; 2. Heat melter; 3. End cover; 4. Rotating motor; 5. Feed pipe; 6. Controller; 7. Discharge pipe; 8. Heating structure; 9. Stirring blades; 10. Stirring shaft; 11. Stirring motor; 12. Temperature sensor; 13. Bulk barrel; 14. Discharge hole; 15. Rotating shaft; 16. Adjusting box; 17. Scraper plate; 18. Slide groove; 19. Adjusting hole; 20. Sliding plate; 21. Adjusting motor; 22. Screw rod; 23. Moving block; 24. Connecting barrel; 25. Connecting block. DETAILED DESCRIPTION
[0017] The utility model is further described below in conjunction with the accompanying drawings.
[0018] according to Figure 1-4 As shown: The utility model provides a hot melt device for PE material processing: comprising a support leg 1, the support leg 1 is fixedly connected with a hot melter 2 and an end cover 3 in sequence upward; a feed pipe 5 is connected to the end cover 3, and a discharge pipe 7 is connected to the bottom of the hot melter 2; a heating structure 8 is arranged on the inner wall of the hot melter 2, and a stirring motor 11 is arranged at the bottom of the hot melter 2; a stirring shaft 10 is fixedly connected to the output shaft of the stirring motor 11, and a stirring blade 9 is fixedly arranged on the stirring shaft 10; a bulk material barrel 13 located below the feed pipe 5 is fixedly arranged at the bottom of the end cover 3, and the bulk material barrel 1 3, the bulk material barrel 13 is provided with material dispersing holes 14 in a dispersed manner at the bottom; a slide groove 18 is provided in the bulk material barrel 13, a sliding plate 20 is slidably provided in the slide groove 18, and an adjustment hole 19 corresponding to the material dispersing hole 14 is provided on the sliding plate 20; an adjustment box 16 is fixedly provided on one side of the bulk material barrel 13, and an adjustment motor 21 capable of controlling the sliding of the sliding plate 20 is provided on the adjustment box 16; a temperature sensor 12 is provided on the inner wall of the hot melter 2, and a controller 6 connected to the temperature sensor 12 is provided on the outer wall of the hot melter 2, and the controller 6 is connected to the adjustment motor 21 in circuit. The diameter of the adjustment hole 19 is the same as that of the material dispersing hole 14, and the number is equal.
[0019] By providing the temperature sensor 12, the temperature change in the hot melter 2 can be monitored in real time, and the motor 21 can be adjusted to automatically control the sliding plate 20 to slide accordingly, so as to adjust the size of the material discharging hole 14, thereby adjusting the feeding speed accordingly.
[0020] A screw rod 22 fixedly connected to the output shaft of the adjusting motor 21 is rotatably arranged in the adjusting box 16, and a moving block 23 is threadedly connected to the screw rod 22; a connecting tube 24 and a connecting block 25 are fixedly connected to one side of the moving block 23 in sequence, and the connecting block 25 is fixedly connected to the sliding plate 20. The inner wall section of the adjusting box 16 is square, and the moving block 23 is a square corresponding to the inner wall of the adjusting box 16, and the moving block 23 and the inner wall of the adjusting box 16 are in contact with each other.
[0021] The cooperation between the inner wall of the square adjustment box 16 and the moving block 23 can limit the rotation of the moving block 23, thereby converting the rotation of the screw rod 22 into the movement of the moving block 23, and transmitting the movement to the sliding plate 20 through the connecting tube 24 and the connecting block 25.
[0022] The end cover 3 is provided with a rotating motor 4 , the output shaft of which is fixedly connected with a rotating shaft 15 located in the bulk material barrel 13 , and the rotating shaft 15 is fixedly provided with a scraping plate 17 corresponding to the bottom of the bulk material barrel 13 .
[0023] The rotating motor 4 drives the scraper plate 17 to scrape the bottom of the bulk barrel 13, which can promote the movement of plastic particles and prevent the plastic particles from accumulating and clogging the position of the material discharging hole 14, thereby ensuring normal feeding.
[0024] Principle of the utility model
[0025] like Figure 1-2 As shown, when the utility model is used, plastic particles are added into the bulk material barrel 13 through the feed pipe 5, and the rotating motor 4 is started to drive the scraper plate 17 to move in the bulk material barrel 13, thereby pushing the plastic particles into the hot melter 2 from the discharge hole 14 and the adjustment hole 19, and the heating structure 8 can heat the plastic particles. At the same time, the stirring motor 11 drives the stirring blade 9 to rotate to stir the plastic particles in the hot melter 2.
[0026] The temperature sensor 12 can monitor the temperature in the hot melt 2 in real time and transmit the monitoring result to the controller 6; when the temperature in the hot melt 2 is high, the controller 6 controls the regulating motor 21 to work, such as Figure 4 As shown, the sliding plate 20 is driven by the moving block 23 to slide in the chute 18, increasing the overlap area of the adjustment hole 19 and the material discharging hole 14. At this time, more plastic particles can enter the hot melter 2 per unit time, thereby appropriately increasing the feeding speed. When the temperature in the hot melter 2 is low, the regulating motor 21 is reversed to reduce the overlap area of the regulating hole 19 and the material discharging hole 14, thereby reducing the feeding speed. Therefore, the present application can monitor the temperature change in the hot melter 2 in real time, and automatically control the corresponding sliding of the sliding plate 20 by adjusting the motor 21 to adjust the size of the material discharging hole 14, thereby adjusting the feeding speed accordingly.
[0027] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.
Claims
1. A hot melt device for processing PE materials, comprising a support leg (1), wherein the support leg (1) is fixedly connected with a hot melter (2) and an end cover (3) in sequence upward; a feed pipe (5) is connected to the end cover (3), and a discharge pipe (7) is connected to the bottom of the hot melter (2); a heating structure (8) is arranged on the inner wall of the hot melter (2), and a stirring motor (11) is arranged at the bottom of the hot melter (2); a stirring shaft (10) is fixedly connected to the output shaft of the stirring motor (11), and a stirring blade (9) is fixedly arranged on the stirring shaft (10); the characteristics are: A bulk material barrel (13) located below the feed pipe (5) is fixedly arranged at the bottom of the end cover (3), and material dispersing holes (14) are dispersedly arranged at the bottom of the bulk material barrel (13); a slide groove (18) is provided in the bulk material barrel (13), a sliding plate (20) is slidably arranged in the slide groove (18), and an adjustment hole (19) corresponding to the material dispersing hole (14) is provided on the sliding plate (20); an adjustment box (16) is fixedly arranged on one side of the bulk material barrel (13), and an adjustment motor (21) capable of controlling the sliding of the sliding plate (20) is arranged on the adjustment box (16); a temperature sensor (12) is arranged on the inner wall of the hot melter (2), and a controller (6) connected to the temperature sensor (12) circuit is arranged on the outer wall of the hot melter (2), and the controller (6) is connected to the adjustment motor (21) circuit.
2. A hot melt equipment for PE material processing according to claim 1, characterized in that: The adjusting holes (19) have the same diameter as the material discharging holes (14) and are equal in number.
3. A hot melt equipment for PE material processing according to claim 1, characterized in that: A screw rod (22) fixedly connected to the output shaft of the regulating motor (21) is rotatably arranged in the regulating box (16), and a moving block (23) is threadedly connected to the screw rod (22); a connecting tube (24) and a connecting block (25) are fixedly connected in sequence to one side of the moving block (23), and the connecting block (25) is fixedly connected to the sliding plate (20).
4. A hot melt equipment for PE material processing according to claim 3, characterized in that: The inner wall of the regulating box (16) has a square cross section, the moving block (23) has a square shape corresponding to the inner wall of the regulating box (16), and the moving block (23) and the inner wall of the regulating box (16) are in contact with each other.
5. The hot melt equipment for PE material processing according to claim 1, characterized in that: The end cover (3) is provided with a rotating motor (4), the output shaft of the rotating motor (4) is fixedly connected to a rotating shaft (15) located in the bulk material barrel (13), and the rotating shaft (15) is fixedly provided with a scraper plate (17) corresponding to the bottom of the bulk material barrel (13).