Waste self-collecting and self-cleaning device of extrusion granulator

By designing a waste self-collection and self-cleaning device in the extrusion granulator, the problem of difficult waste cleaning below the feed inlet of the second extruder was solved, realizing automated waste collection and cleaning and reducing labor costs.

CN222309753UActive Publication Date: 2025-01-07CHANGSHU ZHONGLIAN PHOTOELECTRICITY NEW STUFF
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Patent Information

Application Number
CN202323391728.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-13
Publication Date
2025-01-07
Estimated Expiration
2033-12-13

AI Technical Summary

Technical Problem

The waste material below the feed inlet of the second extruder in the existing extrusion granulator is difficult to clean, resulting in high labor costs and cleaning difficulties.

Method used

Design a waste collection and self-cleaning device for an extrusion granulator, including a side plate, a bottom plate, and an inlet mechanism with a rectangular frame structure, which uses gravity and the inlet mechanism to collect and clean the waste below the feed port.

Benefits of technology

It enables automatic collection and cleaning of waste materials, reducing labor costs, improving cleaning efficiency, and preventing waste accumulation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a waste self-collecting and self-cleaning device of an extrusion granulator, which comprises a first extruder and a second extruder, and the waste self-collecting and self-cleaning device is arranged below the feeding hole of the second extruder and is used for collecting flying waste, so that the technical problems that excessive waste is easily accumulated below the feeding hole of the second extruder in the production process and is difficult to clean are effectively solved. Wherein the waste self-collecting and self-cleaning device comprises a first side plate, a second side plate, a front plate, a rear plate and a bottom plate which are mutually encircled to form a rectangular frame; the first side plate and the second side plate are respectively fixed on a mounting base of the second extruder, the bottom plate is arranged in a downward inclined mode in the direction from the rear plate to the front plate, and a discharging opening is formed in the downward inclined end of the bottom plate. A detachable material collecting groove is connected to the position, corresponding to the lower portion of the discharging opening, of the bottom end of the bottom plate and used for collecting waste discharged from the discharging opening.
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Description

Technical Field

[0001] The present application belongs to the technical field of extrusion granulation machines, and in particular relates to a waste self-collecting and self-cleaning device for an extrusion granulation machine. Background Art

[0002] An extrusion granulator is a granulation device that can granulate a certain material and shape it into a specified shape. It is mainly used in the pharmaceutical industry, chemical industry and food industry. Among them, in the chemical industry, the extrusion granulator is mainly used to granulate high molecular materials such as plastics and rubber and process them into required products. Its high production efficiency, low noise, long life and low energy consumption make it have a wide range of application prospects in the chemical industry. In the prior art, an extrusion granulator generally includes an extrusion device and a granulation device. The extrusion device is used to mix and plasticize the raw materials. The formed plastic melt is extruded from the die head of the extruder, sliced, and then granulated by the granulation device to form plastic particles. The extrusion device generally includes a main extruder and a second extruder. In the actual application process, the die head of the main extruder is set above the feed port of the second extruder, and the feed port of the second extruder is open. During the production process, in order to cool down the material entering the feed port of the second extruder, an air pipe is generally set on the side of the feed port of the second extruder away from the first extruder for blowing and cooling the material in the feed port of the second extruder. When the second extruder rotates and feeds the material in the feed port, material debris will be generated. At this time, under the action of the air pipe, some of the debris will be blown out of the feed port of the second extruder and accumulated below the feed port. At present, in order to deal with this phenomenon, the material accumulated below the feed port of the granulation device is generally cleaned manually. However, this method not only wastes a lot of manpower costs, but also makes manual cleaning very difficult due to the accumulation of various pipelines below the feed port. Therefore, a new extrusion granulator is urgently needed to solve the above problems. Utility Model Content

[0003] The present application aims to solve the technical problem of difficulty in cleaning waste below the second extruder feed port of an extrusion granulator in the prior art; and proposes a waste self-collecting and self-cleaning device for an extrusion granulator to achieve the technical effect of self-collecting and self-cleaning waste flying out from the second extruder feed port of the extrusion granulator.

[0004] In order to achieve the above-mentioned purpose, this application adopts the following technical solutions:

[0005] A waste self-collecting and self-cleaning device for an extrusion granulator, the extrusion granulator comprising a first extruder and a second extruder, the waste self-collecting and self-cleaning device being arranged below a feed inlet of the second extruder;

[0006] The waste self-collecting and self-cleaning device includes a first side plate, a second side plate, a front plate, a rear plate and a bottom plate which are mutually surrounded to form a rectangular frame; the first side plate and the second side plate are respectively fixed on the mounting seat of the second extruder, the bottom plate is arranged to be tilted downward along the direction from the rear plate to the front plate, a discharge port is provided at one end of the bottom plate which is tilted downward, and a detachable collecting trough is connected to the bottom end of the bottom plate and at a position corresponding to the bottom of the discharge port for collecting waste discharged from the discharge port.

[0007] Furthermore, the first side panel and / or the second side panel are provided with a plurality of reserved wire holes.

[0008] Furthermore, the first side panel and the second side panel are respectively provided with a first clamping strip on their outer side surfaces, and a first clamping groove matched with the first clamping strip is provided at a position on the mounting seat of the second extruder corresponding to the first clamping strip, and the first side panel and the mounting seat of the second extruder are fixed together by means of mutual clamping of the first clamping strip and the first clamping groove.

[0009] Furthermore, the front panel is detachably connected to the first side panel and the second side panel, and the front panel is detachably connected or hinged to the bottom panel.

[0010] Furthermore, second card slots are respectively provided at the bottom of the base plate and at positions corresponding to the opposite sides of the discharge port, and a second card strip matched with the second card slot is provided at the top of the aggregate trough, and the aggregate trough and the base plate are detachably connected together by means of the second card strip and the second card slot being mutually engaged.

[0011] Furthermore, the first side plate, the second side plate, the front plate, the rear plate, the bottom plate and the collecting trough are all made of transparent materials.

[0012] Furthermore, the waste self-collecting and self-cleaning device also includes an introduction mechanism, which includes a guide plate, which is fixed to the rear plate or the top of the rear plate and the first side plate and the second side plate, and is used to introduce waste into the waste self-collecting and self-cleaning device.

[0013] Furthermore, the introduction mechanism also includes a flexible introduction member, one end of which is detachably connected to the guide plate, and the other end of which is detachably connected to the bottom of the discharge end of the first extruder so that the waste flying out of the discharge end of the first extruder can enter the waste self-collection and self-cleaning device through the introduction mechanism.

[0014] Furthermore, a plurality of connecting holes are respectively provided at the opposite ends of the flexible guide piece, and connecting buckles matching the connecting holes are provided on the guide plate and the discharge end of the first extruder, and the flexible guide piece and the guide plate as well as the discharge end of the first extruder are connected via connecting buckles and connecting holes.

[0015] Furthermore, the flexible lead-in member is a flexible plastic film or a flexible plastic sheet.

[0016] The beneficial effects of this application are:

[0017] The waste self-collecting and self-cleaning device provided in the present application is provided below the feed port of the second extruder for collecting the material (or waste) blown out from the feed port of the second extruder, thereby effectively solving the technical problem that too much waste is easily accumulated below the feed port of the second extruder during the production process and is difficult to clean. At the same time, the present application sets the bottom plate of the waste self-collecting and self-cleaning device to be inclined downward from the direction from the rear plate to the front plate, and provides a discharge port and a detachable collection trough at one end of the bottom plate that is inclined downward. When in use, the waste self-collecting and self-cleaning device can slide along the bottom plate into the collection trough under the action of its own gravity, thereby facilitating the subsequent cleaning of the waste in the waste self-collecting and self-cleaning device.

[0018] The introduction mechanism provided in the present application can help expand the collection area at the top of the waste self-collecting and self-cleaning device, reduce the situation where materials splash and cannot be collected due to long distances, thereby improving the collection effect of the waste self-collecting and self-cleaning device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application, and those skilled in the art can obtain other drawings based on these drawings without creative work.

[0020] Figure 1 It is a structural schematic diagram of the connection position between the discharge end of the first extruder and the feed inlet of the second extruder in the prior art;

[0021] Figure 2 A schematic diagram of the structure of the waste self-collecting and self-cleaning device provided in the embodiment of the present application installed in an extrusion granulator;

[0022] Figure 3 A schematic diagram of the top view of the waste self-collecting and self-cleaning device provided in an embodiment of the present application;

[0023] Figure 4A side view of the waste self-collecting and self-cleaning device provided in an embodiment of the present application when the introduction mechanism is not assembled;

[0024] Figure 5 for Figure 3 Schematic diagram of the cross section at AA in the middle.

[0025] Description of Figure Numbers:

[0026] The first extruder 1, the second extruder 2, the feed port 2-1, the mounting seat 2-2, the first side panel 3, the second side panel 4, the front panel 5, the rear panel 6, the bottom panel 7, the reserved wire hole 8, the first clamping strip 9, the discharge port 10, the collecting trough 11, the second clamping slot 12, the second clamping strip 13, the guide plate 14, the flexible guide part 15, the connecting hole 16, and the connecting buckle 17. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present application.

[0028] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0029] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0030] In the present application, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0031] The disclosure below provides many different embodiments or examples to realize the different structures of the present application. In order to simplify the disclosure of the present application, the parts and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the present application. In addition, the present application can repeat reference numbers and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or settings discussed. In addition, the various specific processes and material examples provided by the present application, but those of ordinary skill in the art can appreciate the application of other processes and / or the use of other materials.

[0032] like Figure 1 As shown, in the prior art, the extrusion granulator includes a first extruder 1 and a second extruder 2, and the discharge end of the first extruder 1 is located above the feed port 2-1 of the second extruder 2. During the production process, the material discharged from the discharge end of the first extruder 1 enters the second extruder 2 through the feed port 2-1 for further processing. However, in actual application, since the feed port 2-1 is far away from the side of the first extruder 1 and an air pipe for blowing and cooling the material in the feed port 2-1 is provided, part of the material will be blown out of the feed port 2-1, and then accumulated under the feed port of the second extruder, making it difficult to clean. In this regard, the embodiment of the present application aims at this technical problem and provides a waste self-collection and self-cleaning device for an extrusion granulator, such as Figure 2As shown, the waste self-collecting and self-cleaning device is arranged below the feed inlet 2-1 of the second extruder 2 to collect the material (or waste) blown out from the feed inlet 2-1 of the second extruder 2, thereby effectively solving the technical problem that too much waste is easily accumulated below the feed inlet 2-1 of the second extruder 2 during the production process and it is difficult to clean up;

[0033] like Figure 3 As shown, the waste self-collecting and self-cleaning device includes a first side plate 3, a second side plate 4, a front plate 5, a rear plate 6 and a bottom plate 7 which are mutually surrounded to form a rectangular frame; two reserved wire holes 8 are provided on the first side plate 3 to facilitate the connection of the feed port 2-1 with the outside. In the actual application process, the technicians in this field can also set the reserved holes 8 on the second side plate 4 according to the actual wiring needs, and also set the reserved wire holes on the first side plate 3 and the second side plate 4 at the same time. When in use, the first side panel 3 and the second side panel 4 are respectively fixed on the mounting seat of the second extruder 2 so as to realize the connection between the waste self-collection and self-cleaning device and the second extruder 2. In this embodiment, the outer sides of the first side panel 3 and the second side panel 4 are respectively provided with a first clamping strip 9, and the mounting seat 2-2 of the second extruder 2 is provided with a first clamping groove (not shown in the figure) adapted thereto at a position corresponding to the first clamping strip 9. When installed, the first side panel 3 and the mounting seat 2-2 of the second extruder 2 and the second side panel 4 and the mounting seat 2-2 of the second extruder 2 are fixed together by the mutual clamping of the first clamping strip 9 and the first clamping groove. In actual application, the first side panel 3 and the second side panel 4 can also be fixedly connected to the second extruder 2 by the conventional connection method used in the prior art, such as welding, screw connection, bonding or other clamping methods that can achieve fixed connection. Figure 4 As shown, in order to facilitate the cleaning of the waste in the waste self-collecting and self-cleaning device, the bottom plate 7 is tilted downward along the direction from the rear plate 6 to the front plate 5 so that the waste entering the waste self-collecting and self-cleaning device can slide to the downwardly inclined end of the bottom plate 7 under the action of its own gravity. At the same time, a discharge port 10 is provided at the downwardly inclined end of the bottom plate 7 for discharging the collected waste. A detachable collecting trough 11 is connected to the bottom end of the bottom plate 7 and corresponds to the position below the discharge port 10 for collecting the waste discharged from the discharge port 10.

[0034] In actual application, a small amount of material may accumulate in the corners of the waste self-collection and self-cleaning device and cannot slide down to the discharge port 10 by its own gravity. Therefore, in some embodiments, the front panel 5 is set to be detachably connected with the first side panel 3 and the second side panel 4, for example, it can be connected by a conventional snap connection or buckle connection in the prior art. At the same time, the front panel 5 and the bottom panel 7 are set to be detachably connected or hinged. In this way, the front panel 5 can be disassembled or opened, and it is convenient to manually clean the waste accumulated in the corners of the waste self-collection and self-cleaning device to the discharge port 10 for discharge.

[0035] like Figure 5 As shown, in some embodiments, in order to facilitate the disassembly of the aggregate trough 11 for subsequent processing of the materials, the aggregate trough 11 and the base plate 7 are connected by a snap-fitting manner, specifically: second snap-fitting grooves 12 are respectively provided at the bottom of the base plate 7 and at positions corresponding to the opposite sides of the discharge port 10, and a second snap-fitting strip 13 adapted to the second snap-fitting groove 12 is provided at the top of the aggregate trough 11, and the aggregate trough 11 and the base plate 7 are detachably connected together by snapping the second snap-fitting strip 13 and the second snap-fitting groove 12 together.

[0036] During application, in order to facilitate the staff to observe the waste collected in the waste self-collecting and self-cleaning device, the first side panel 3, the second side panel 4, the front panel 5, the rear panel 6, the bottom panel 7 and the collecting trough 11 are all made of transparent materials.

[0037] Recombination Figure 3It can be seen that in some embodiments, in order to further improve the collection effect of the waste self-collection and self-cleaning device, the waste self-collection and self-cleaning device also includes an introduction mechanism, and the introduction mechanism includes a guide plate 14, and the guide plate 14 is fixed to the top of the rear plate 6 and the first side plate 3 and the second side plate 4, and is used to introduce the waste into the waste self-collection and self-cleaning device. In the actual application process, the guide plate 14 can also be fixed separately to the top of the rear plate 6, and the technicians in this field can determine it according to actual needs. The introduction mechanism also includes a flexible introduction member 15, and the flexible introduction member 15 is a flexible plastic film or a flexible plastic sheet. One end of the flexible introduction member 15 is detachably connected to the guide plate 14, and the other end is detachably connected to the bottom of the discharge end of the first extruder 1 so that the waste flying out of the discharge end of the first extruder 1 can enter the waste self-collection and self-cleaning device through the introduction mechanism. At the same time, in order to facilitate the disassembly and assembly of the flexible guide member 15, the flexible guide member 15 and the guide plate 14 as well as the discharge end of the first extruder 1 are connected by buckling. Specifically, the flexible guide member 15 is provided with a plurality of connecting holes 16 at the opposite ends thereof, and the guide plate 14 and the discharge end of the first extruder 1 are provided with connecting buckles 17 matched with the connecting holes 16. The flexible guide member 15 and the guide plate 14 as well as the discharge end of the first extruder 1 are connected by connecting buckles 17 and connecting holes 16.

[0038] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0039] The above is a detailed introduction to the waste self-collection and self-cleaning device of an extrusion granulator provided in an embodiment of the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the technical solution and its core idea of ​​the present application. Ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A waste self-collecting and self-cleaning device for an extrusion granulator, the extrusion granulator comprising a first extruder and a second extruder, characterized in that: The waste self-collecting and self-cleaning device is arranged below the feed inlet of the second extruder; The waste self-collecting and self-cleaning device includes a first side plate, a second side plate, a front plate, a rear plate and a bottom plate which are mutually surrounded to form a rectangular frame; the first side plate and the second side plate are respectively fixed on the mounting seat of the second extruder, the bottom plate is arranged to be tilted downward along the direction from the rear plate to the front plate, a discharge port is provided at one end of the bottom plate which is tilted downward, and a detachable collecting trough is connected to the bottom end of the bottom plate and at a position corresponding to the bottom of the discharge port for collecting waste discharged from the discharge port.

2. The waste self-collecting and self-cleaning device of an extrusion granulator as claimed in claim 1, characterized in that: The first side plate and / or the second side plate are provided with a plurality of reserved wire holes.

3. The waste self-collecting and self-cleaning device of an extrusion granulator according to claim 1, characterized in that: The outer side surfaces of the first side panel and the second side panel are respectively provided with first clamping strips, and the mounting seat of the second extruder is provided with first clamping grooves adapted thereto at positions corresponding to the first clamping strips, and the first side panel and the mounting seat of the second extruder as well as the second side panel and the mounting seat of the second extruder are fixed together by means of mutual clamping of the first clamping strips and the first clamping grooves.

4. The waste self-collecting and self-cleaning device of an extrusion granulator according to claim 1, characterized in that: The front panel is detachably connected to the first side panel and the second side panel, and the front panel is detachably connected or hinged to the bottom panel.

5. The waste self-collecting and self-cleaning device of an extrusion granulator according to claim 1, characterized in that: A second card slot is provided at the bottom of the base plate and at positions corresponding to the opposite sides of the discharge port. A second card strip matched with the second card slot is provided at the top of the aggregate trough. The aggregate trough and the base plate are detachably connected together by the second card strip and the second card slot being mutually engaged.

6. The waste self-collecting and self-cleaning device of an extrusion granulator according to claim 1, characterized in that: The first side plate, the second side plate, the front plate, the rear plate, the bottom plate and the collecting trough are all made of transparent materials.

7. The waste self-collecting and self-cleaning device of an extrusion granulator as claimed in claim 1, characterized in that: The waste self-collecting and self-cleaning device also includes an introduction mechanism, which includes a guide plate, which is fixed to the rear plate or the rear plate and the top of the first side plate and the second side plate, and is used to introduce waste into the waste self-collecting and self-cleaning device.

8. The waste self-collecting and self-cleaning device of the extrusion granulator as claimed in claim 7, characterized in that: The introduction mechanism also includes a flexible introduction member, one end of which is detachably connected to the guide plate, and the other end of which is detachably connected to the bottom of the discharge end of the first extruder so that the waste flying out of the discharge end of the first extruder can enter the waste self-collecting and self-cleaning device through the introduction mechanism.

9. The waste self-collecting and self-cleaning device of an extrusion granulator as claimed in claim 8, characterized in that: The flexible guide piece is provided with a plurality of connecting holes at the opposite ends thereof, and the guide plate and the discharge end of the first extruder are provided with connecting buckles matched with the connecting holes, and the flexible guide piece and the guide plate as well as the discharge end of the first extruder are connected via the connecting buckles and the connecting holes.

10. The waste self-collecting and self-cleaning device of an extrusion granulator as claimed in claim 8, characterized in that: The flexible lead-in member is a flexible plastic film or a flexible plastic sheet.