Efficient bagged powder elevator
By introducing rotary part drive rack and material suction mechanism into the flexible elevator, the process of automatic bag replacement and powder absorption is realized, solving the problem of low efficiency in the existing technology, and improving the transportation of powder elevator Efficiency and environmental impact.
Patent Information
- Application Number
- CN202421246591.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The existing flexible elevators are inefficient when replacing powder bags and require a lot of time because the machine hooks and unplugs the bags when the machine stops working, resulting in low transportation efficiency.
A high-efficiency bagged powder hoist is designed, using rotary parts to drive the hanger to rotate, so that the new flexible bag can be transferred to the suction area, and the powder can be automatically absorbed through the suction nozzle, which shortens the time for replacing the bag, and at the same time, it is used. Support components and suction mechanisms to reduce powder collisions and damage.
It improves the working efficiency of the flexible elevator, shortens the time for replacing bags, reduces the probability of smoke generation and powder damage during powder transportation, and improves the overall transportation efficiency.
Smart Images

Figure CN222312033U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of material transportation, and in particular to a high-efficiency bagged powder elevator. Background Art
[0002] During the product processing, powdered raw materials need to be transported from a low place to a high place. At present, when completing the above work, the powder or granular material in a flexible bag is generally poured into a container, and then the material is lifted by a hoist. In this way, when the powder is poured out of the flexible bag, smoke and dust will be generated, affecting the surrounding working environment; or the existing elevator transports the powder to a high place by moving the hopper, which will also be affected by the external environment and have a poor user experience.
[0003] A Chinese utility model with authorization publication number CN212558440U discloses a flexible lifting machine, which includes a frame, a lifting mechanism arranged on the frame, a suction nozzle arranged on the lifting mechanism, a suction fan connected to the suction nozzle and a feeding pipe connected to the air outlet port of the suction fan. The powder contained in the flexible bag is sucked by the suction nozzle and transported to a high place, thereby reducing smoke and dust formed by the collision of the powder; the lifting mechanism can lower the horizontal height of the suction nozzle so that the suction nozzle continues to be located in the powder pile until the powder is completely sucked; after the powder in the flexible bag is completely extracted, the staff is reminded to add or replace the powder bag in time, thereby facilitating the suction of the bagged powder.
[0004] The flexible elevator has the following shortcomings: after a bag of raw materials is lifted, a worker or a robot arm needs to remove the bag before hanging another bag. During this process, the flexible elevator is in a stopped state, which takes a lot of time and makes the flexible elevator less efficient. Utility Model Content
[0005] In order to improve the working efficiency of the flexible elevator, the present application provides a high-efficiency bagged powder elevator.
[0006] This application provides a high-efficiency bagged powder elevator, which adopts the following technical solution:
[0007] A high-efficiency bagged powder lifting machine comprises a mounting frame, a suction mechanism arranged on the mounting frame and used to suck out and lift the dust in the flexible bag in the suction area, and a feeding mechanism arranged on the mounting frame and used to drive the flexible bag to move, wherein the feeding mechanism comprises:
[0008] The first slider is vertically slidably arranged on the mounting frame;
[0009] A first driving member, which is disposed on the mounting frame and is used to drive the first sliding block to slide;
[0010] A hanging rack, the hanging rack is rotatably arranged on the first sliding block, and the hanging rack is provided with a plurality of hanging components for hanging the flexible bag;
[0011] A rotating member is arranged on the first sliding block and is used to drive the hanger to rotate. The rotating member is used to move the hanging components to the suction area in sequence and lift the flexible bag in the suction area.
[0012] By adopting the above technical solution, the powder in the flexible bag is sucked and lifted by the suction mechanism, and at the same time, the worker hangs the flexible bag on the fixed hook in the non-suction area. When a bag of powder is lifted, the rotating part drives the hanger to rotate, so that a new flexible bag is transferred to the suction area and the powder is sucked through the suction nozzle, thereby shortening the time for replacing the flexible bag and improving the working efficiency of the flexible lifting machine.
[0013] Furthermore, the rotating member is composed of a fixed plate and a rotating cylinder, wherein the fixed plate is arranged on the first slider, and the rotating cylinder is arranged on the fixed plate and is used to drive the hanger to rotate and facilitate workers to lift the flexible bag on the lifting assembly in the non-suction area.
[0014] By adopting the above technical solution, the fixed plate makes the rotating cylinder away from the first driving member, so as to facilitate the rotation of the hanging rack. After a bag of powder is lifted, the rotating member drives the hanging rack to rotate, so that a new flexible bag is transferred to the suction area and the powder is sucked through the suction nozzle, so as to shorten the time of replacing the flexible bag.
[0015] Further, the hanging assembly comprises:
[0016] A fixing ring, wherein the fixing ring is arranged on the hanging bracket;
[0017] A plurality of fixing hooks are arranged at intervals on the fixing ring and are used to hang the top of the flexible bag.
[0018] By adopting the above technical solution, multiple groups of fixed hooks open the flexible bag and hang it on the fixed ring, and the suction mechanism extends into the flexible bag through the fixed ring to suck and lift the powder in the flexible bag between the multiple groups of fixed hooks.
[0019] Furthermore, the mounting frame is provided with a supporting assembly for supporting the bottom of the flexible bag, and the supporting assembly includes:
[0020] A support seat, which is slidably disposed on the mounting frame in a direction close to or away from the plurality of suspension components and supports the bottom of the flexible bag;
[0021] A gas pressure rod, which is arranged on the mounting frame and is used to drive the support seat to slide;
[0022] The regulating switch is arranged on the supporting seat and is used to control the connection or closing of the upper and lower chambers of the gas pressure rod.
[0023] By adopting the above technical solution, when the adjustment switch is turned on, the upper and lower chambers of the gas pressure rod are connected, thereby facilitating the adjustment of the height of the support seat; when the adjustment switch is turned off, the upper and lower chambers of the gas pressure rod are closed, so that the height of the support seat is fixed.
[0024] Furthermore, a receiving plate is rotatably provided on the support seat to abut against the bottom of the flexible bag, the rotation axis of the receiving plate coincides with the rotation axis of the hanging bracket, and the hanging bracket drives the receiving plate to rotate through the suspended flexible bag.
[0025] By adopting the above technical solution, the receiving tray rotates along with the hanging rack, so that the receiving tray always supports the bottom of the flexible bag, thereby reducing the probability of damage to the flexible bag.
[0026] Furthermore, a plurality of hemispherical grooves are provided on the receiving plate, and the hemispherical grooves correspond to the hanging components and abut against and fix the bottom of the flexible bag.
[0027] By adopting the above technical solution, the hemispherical groove abuts and fixes the bottom of the flexible bag, which makes it easy for the flexible bag to drive the receiving plate to rotate. At the same time, the hemispherical groove makes the powder in the flexible bag more concentrated, which is convenient for sucking and lifting the powder.
[0028] Further, the material suction mechanism comprises:
[0029] a second slider, the second slider being slidably disposed on the mounting frame in a direction approaching or moving away from the flexible bag;
[0030] A second driving member, the second driving member is disposed on the mounting frame and is used to drive the second slider to slide;
[0031] A suction nozzle, which is arranged on the second sliding block and is used to extend into the flexible bag;
[0032] A suction fan, which is arranged on the second sliding block and is connected to the suction nozzle, and is used to generate suction force so that the suction nozzle can suck out the powder in the flexible bag;
[0033] A feeding pipe is arranged on the second sliding block and is used to discharge the powder discharged by the suction fan into a designated position.
[0034] By adopting the above technical solution, the second driving member causes the second slider to move downward and extend the suction nozzle into the flexible bag, and the powder is sucked by the suction fan and sent to the designated position through the feeding pipe, so as to facilitate the suction and lifting of the powder in the flexible bag.
[0035] Furthermore, the suction nozzle is composed of a flexible hose, a hard tube and a pull rope. The flexible hose is arranged on the suction fan, and the hard tube is arranged on the end of the flexible hose away from the suction fan. Two groups of pull ropes are slidably arranged on the second slider and are located on opposite sides of the flexible hose and connected to the hard tube. The two groups of pull ropes are used to adjust the extension and retraction amount of the flexible hose.
[0036] By adopting the above technical solution, the flexible hose allows the hard tube to extend into the powder pile, reducing the probability of damage to the hard tube or the hard tube damaging the flexible bag. At the same time, by adjusting the length of the two sets of draw ropes, it is easy to adjust the extension and contraction amount of the flexible hose, thereby adjusting the angle of the hard tube.
[0037] In summary, the present application includes at least one of the following beneficial technical effects:
[0038] The suction nozzle is driven by the second driving member to extend into the flexible bag in the suction area, and the suction fan sucks and lifts the powder in the flexible bag. At the same time, the worker hangs the flexible bag on the fixed hook in the non-suction area. When a bag of powder is lifted, the rotating member drives the hanger to rotate, so that a new flexible bag is transferred to the suction area and the powder is sucked through the suction nozzle, thereby shortening the time for replacing the flexible bag and improving the working efficiency of the flexible lifting machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] Figure 1 It is a schematic diagram of the structure of the hoist of this application;
[0040] Figure 2 It is a schematic diagram of the feeding mechanism structure of the present application;
[0041] Figure 3 It is a schematic diagram of the supporting component structure of this application;
[0042] Figure 4 It is a schematic diagram of the structure of the suction mechanism of the present application.
[0043] : 1. mounting frame; 2. feeding mechanism; 21. first slider; 22. first driving member; 23. hanging bracket; 24. rotating member; 241. fixing plate; 242. rotating cylinder; 3. hanging assembly; 31. fixing ring; 32. fixing hook; 4. supporting assembly; 41. supporting seat; 42. air pressure rod; 43. adjusting switch; 44. receiving plate; 441. hemispherical groove; 5. suction mechanism; 51. second slider; 52. second driving member; 53. suction nozzle; 531. flexible hose; 532. hard tube; 533. pull rope; 54. suction fan; 55. feeding pipe; 6. flexible bag. DETAILED DESCRIPTION
[0044] The following is combined with Figure 1-4 This application is described in further detail.
[0045] The embodiment of the present application discloses a high-efficiency bagged powder elevator.
[0046] Reference Figure 1 A high-efficiency bagged powder lifting machine includes a mounting frame 1, a suction mechanism 5 arranged on the mounting frame 1 and used to suck out and lift the dust in the flexible bag 6 in the suction area, and a feeding mechanism 2 arranged on the mounting frame 1 and used to drive the flexible bag 6 to move.
[0047] Reference Figure 1 The mounting frame 1 is fixedly installed on the workbench, the feeding assembly includes a first slider 21, a first driving member 22, a hanger 23 and a rotating member 24, the first slider 21 is installed on the mounting frame 1 along a vertical sliding motion, the first driving member 22 is arranged on the mounting frame 1 and is used to drive the first slider 21 to slide, the first driving member 22 is composed of a first screw rod and a first motor, the first screw rod is rotatably installed on the mounting frame 1 along a vertical direction, the first motor is fixedly installed on the mounting frame 1, the output shaft of the first motor is fixedly connected to the first screw rod through a coupling, the first motor is used to drive the first screw rod to rotate, the first slider 21 is threadedly connected to the first screw rod, so that the first motor drives the first slider 21 to slide.
[0048] Reference Figure 1 and Figure 2 The hanger 23 is rotatably arranged on the first slider 21, and the rotating member 24 is arranged on the first sliding block. The rotating member 24 is used to drive the hanger 23 to rotate. The rotating member 24 is composed of a fixed plate 241 and a rotating cylinder 242. The fixed plate 241 is fixedly installed on the first slider 21, and the rotating cylinder 242 is fixedly installed on the lower surface of the fixed plate 241 away from the first slider 21. The rotating axis of the rotating cylinder 242 is fixedly connected to the rotation center of the hanger 23, and multiple groups of hanging components 3 for hanging the flexible bag 6 are fixedly installed on the lower surface of the hanger 23; the hanging components 3 of this embodiment are provided with two groups, and the two groups of hanging components 3 are respectively located on the opposite sides of the hanger 23, and the rotation stroke of the rotating cylinder 242 is 180°.
[0049] Reference Figure 1 and Figure 2The hanging assembly 3 includes a fixing ring 31 and a fixing hook 32. The fixing ring 31 is fixedly mounted on the hanger 23. There are multiple groups of fixing rings 31, and multiple groups of fixing rings 31 are arranged in a circular array on the hanger 23; there are multiple groups of fixing hooks 32, and multiple groups of fixing hooks 32 are installed on the fixing ring 31 at intervals. The fixing hooks 32 are used to hook the four sides of the top of the flexible bag 6, so that the top opening of the flexible bag 6 is hung on the fixing ring 31; the rotating cylinder 242 rotates the fixing ring 31 with the flexible bag 6 Move to the suction area, and the powder in the flexible bag 6 is sucked and lifted through the suction mechanism 5. At the same time, the worker hangs the top opening of the flexible bag 6 on the fixed hook 32 in the non-suction area. When the powder in the flexible bag 6 in the suction area is sucked, the rotating cylinder 242 rotates to make the flexible bag 6 in the non-suction area rotate to the suction area, so as to facilitate the rapid suction and lifting of the powder in the flexible bag 6; the fixing ring 31 of this embodiment is provided with 2 groups, and 3 groups of fixing hooks 32 are provided on one group of fixing rings 31.
[0050] Reference Figure 1 and Figure 3 A support assembly 4 for supporting the bottom of the flexible bag 6 is provided on the mounting frame 1, and the support assembly 4 includes a support seat 41, a gas pressure rod 42 and an adjusting switch 43. The support seat 41 is slidably arranged on the mounting frame 1 along a direction close to or away from the hanging assembly 3, and the support seat 41 supports the bottom of the flexible bag 6; the gas pressure rod 42 is fixedly installed on the mounting frame 1, and the telescopic rod of the gas pressure rod 42 is fixedly installed on the bottom of the support seat 41, and the gas pressure rod 42 is used to drive the support seat 41 to slide; the adjusting switch 43 is fixedly installed on the bottom of the support seat 41, and the adjusting switch 43 is used to control the connection or closing of the upper and lower chambers of the gas pressure rod 42, so as to facilitate the adjustment of the telescopic length of the gas pressure rod 42.
[0051] Reference Figure 1 and Figure 3 The support seat 41 is rotatably mounted with a receiving plate 44 for abutting the bottom of the flexible bag 6, and the rotation axis of the receiving plate 44 coincides with the rotation axis of the hanging bracket 23. A plurality of hemispherical grooves 441 are spaced apart on the receiving plate 44, and the hemispherical grooves 441 correspond one by one to the hanging assembly 3. The hemispherical grooves 441 abut and fix the bottom of the flexible bag 6, and at the same time, the hemispherical grooves 441 make the powder in the flexible bag 6 more concentrated, which is convenient for sucking and lifting the powder; when the rotating cylinder 242 drives the hanging bracket 23 to rotate, the flexible bag 6 is driven to rotate with the hanging bracket 23 through the fixed hook 32. Since the flexible bag 6 is placed in the hemispherical grooves 441, the receiving plate 44 rotates with the flexible bag 6, ensuring that the receiving plate 44 always supports the flexible bag 6, reducing the probability of the fixed hook 32 tearing the bag mouth of the flexible bag 6, and also reducing the force of the flexible bag 6 on the fixed rod.
[0052] Reference Figure 1 and Figure 4The suction mechanism 5 includes a second slider 51, a second driving member 52, a suction nozzle 53, a suction fan 54 and a feeding pipe 55. The second slider 51 is slidably mounted on the mounting frame 1 in a direction close to or away from the flexible bag 6. The second driving member 52 is arranged on the mounting frame 1. The second driving member 52 is used to drive the second slider 51 to slide. The second driving member 52 is composed of a second screw rod and a second motor. The second screw rod is vertically rotatably mounted on the mounting frame 1. The second slider 51 is threadedly connected to the second screw rod; the second motor is fixedly mounted on the mounting frame 1, and the output shaft of the second motor is fixedly connected to the second screw rod through a coupling. The second motor is used to drive the second screw rod to rotate, so as to control the movement of the second slider 51.
[0053] Reference Figure 1 and Figure 4 A suction nozzle 53 is arranged on the lower surface of the second slider 51, and the suction nozzle 53 is used to extend into the flexible bag 6 and suck out the powder. A suction fan 54 is fixedly installed on the upper surface of the second slider 51, and the air inlet of the suction fan 54 is connected with the suction nozzle 53. The suction fan 54 is used to generate suction and enable the suction nozzle to suck out the powder in the flexible bag 6; a feeding pipe 55 is fixedly installed at the output port of the suction fan 54, and the feeding pipe 55 is used to discharge the powder discharged by the suction fan 54 into a designated position.
[0054] Reference Figure 1 and Figure 4 The suction nozzle 53 is composed of a flexible hose 531, a hard tube 532 and a pull rope 533. The flexible hose 531 is fixedly mounted on the air inlet of the suction fan 54, and the other end of the flexible hose 531 is fixedly mounted on the hard tube 532. The hard tube 532 is used to extend into the flexible bag 6; there are two groups of pull ropes 533, and the two groups of pull ropes 533 are slidably mounted on the second slider 51. One end of the two groups of pull ropes 533 away from the second slider 51 is fixedly mounted on the hard tube 532. The two groups of pull ropes 533 are located on opposite sides of the flexible hose 531. The pull ropes 533 are used to adjust the expansion and contraction amount of the flexible hose 531.
[0055] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4, place the flexible bag 6 in the hemispherical groove 441 of the receiving tray 44, open the top of the flexible bag 6 and use multiple sets of fixed hooks 32 for hanging. After the powder in the flexible bag 6 in the suction area is sucked, the rotating cylinder 242 drives the hanger 23 to rotate, so that the flexible bag 6 hung on the fixed hooks 32 rotates to the suction area. During the rotation, the receiving tray 44 always supports the bottom of the flexible bag 6, and then the second driving member 52 causes the second slider 51 to move downward and extend the suction nozzle 53 into the flexible bag 6. The powder is sucked by the suction fan 54 and sent to the designated position through the feeding pipe 55. During the suction process, the worker removes the empty flexible bag 6 in the non-discharging area and replaces it with a new flexible bag 6, and waits for the powder to be sucked. After that, the flexible bag 6 is replaced, so as to improve the working efficiency of the flexible elevator.
[0056] The working principle of the embodiment of the present application is as follows:
[0057] The suction nozzle 53 is driven by the second driving member 52 to extend into the flexible bag 6 in the suction area, and the suction fan 54 sucks and lifts the powder in the flexible bag 6. At the same time, the worker hangs the flexible bag 6 on the fixed hook 32 in the non-suction area. When a bag of powder is lifted, the rotating member 24 drives the hanging bracket 23 to rotate, so that a new flexible bag 6 is transferred to the suction area and the powder is sucked by the suction nozzle 53, thereby shortening the time for replacing the flexible bag 6 and improving the working efficiency of the flexible lifting machine.
[0058] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A high-efficiency bagged powder elevator, characterized by: The invention comprises a mounting frame (1), a suction mechanism (5) arranged on the mounting frame (1) and used to suck out and lift dust in a flexible bag (6) in a suction area, and a feeding mechanism (2) arranged on the mounting frame (1) and used to drive the flexible bag (6) to move, wherein the feeding mechanism (2) comprises: A first sliding block (21), the first sliding block (21) being arranged on the mounting frame (1) in a vertically sliding manner; A first driving member (22), the first driving member (22) being arranged on the mounting frame (1) and used for driving the first sliding block (21) to slide; A hanging rack (23), the hanging rack (23) being rotatably mounted on the first sliding block (21), and the hanging rack (23) being provided with a plurality of groups of hanging components (3) for hanging the flexible bag (6); A rotating member (24) is arranged on the first sliding block (21) and is used to drive the hanging bracket (23) to rotate. The rotating member (24) is used to move the hanging assembly (3) to the material suction area in sequence and to lift the flexible bag (6) in the material suction area.
2. The high-efficiency bagged powder elevator according to claim 1 is characterized in that: The rotating member (24) is composed of a fixed plate (241) and a rotating cylinder (242); the fixed plate (241) is arranged on the first sliding block (21); the rotating cylinder (242) is arranged on the fixed plate (241) and is used to drive the hanging bracket (23) to rotate and facilitate workers to hang the flexible bag (6) on the hanging assembly (3) in the non-suction area.
3. The high-efficiency bagged powder elevator according to claim 2 is characterized in that: The hanging assembly (3) comprises: A fixing ring (31), wherein the fixing ring (31) is arranged on the hanging bracket (23); A plurality of fixing hooks (32) are arranged at intervals on the fixing ring (31) and are used to suspend the top of the flexible bag (6).
4. The high-efficiency bagged powder elevator according to claim 1 is characterized in that: The mounting frame (1) is provided with a support assembly (4) for supporting the bottom of the flexible bag (6), and the support assembly (4) comprises: A support seat (41), the support seat (41) being slidably disposed on the mounting frame (1) in a direction approaching or moving away from the plurality of suspension components (3) and supporting the bottom of the flexible bag (6); A gas pressure rod (42), the gas pressure rod (42) being arranged on the mounting frame (1) and used for driving the support seat (41) to slide; An adjusting switch (43) is arranged on the support seat (41) and is used to control the connection or closing of the upper and lower chambers of the gas pressure rod (42).
5. The high-efficiency bagged powder elevator according to claim 4 is characterized in that: A material receiving plate (44) is rotatably provided on the support seat (41) to abut against the bottom of the flexible bag (6); the rotation axis of the material receiving plate (44) coincides with the rotation axis of the hanging bracket (23); and the hanging bracket (23) drives the material receiving plate (44) to rotate via the suspended flexible bag (6).
6. The high-efficiency bagged powder elevator according to claim 5, characterized in that: The receiving plate (44) is provided with a plurality of hemispherical grooves (441), the hemispherical grooves (441) corresponding to the hanging assembly (3) and abutting against and fixing the bottom of the flexible bag (6).
7. The high-efficiency bagged powder elevator according to claim 1 is characterized by: The material suction mechanism (5) comprises: A second sliding block (51), the second sliding block (51) being slidably disposed on the mounting frame (1) in a direction approaching or moving away from the flexible bag (6); a second driving member (52), the second driving member (52) being arranged on the mounting frame (1) and being used for driving the second sliding block (51) to slide; A suction nozzle (53), the suction nozzle (53) being arranged on the second sliding block and being used for extending into the flexible bag (6); a suction fan (54), the suction fan (54) being arranged on the second sliding block and being in communication with the suction nozzle (53), the suction fan (54) being used to generate suction force and enable the suction nozzle (53) to suck out the powder in the flexible bag (6); A feeding pipe (55) is arranged on the second slider (51) and is used to discharge the powder discharged by the suction fan (54) into a designated position.
8. The high-efficiency bagged powder elevator according to claim 7, characterized in that: The suction nozzle (53) is composed of a flexible hose (531), a hard tube (532) and a pull rope (533); the flexible hose (531) is arranged on the suction fan (54); the hard tube (532) is arranged on one end of the flexible hose (531) away from the suction fan (54); two groups of pull ropes (533) are slidably arranged on the second slider (51) and are located on opposite sides of the flexible hose (531) and connected to the hard tube (532); the two groups of pull ropes (533) are used to adjust the extension and contraction amount of the flexible hose (531).
Citation Information
Patent Citations
Flexible elevator
CN212558440U