Discharging mechanism for ceramsite processing
By introducing filter plates and spiral blades into the ceramic granule cutting mechanism, the problem of uneven cutting of ceramic granule cutting is solved, uniform supply and continuous cutting of ceramic granule are achieved, and processing efficiency and raw material quality are improved.
Patent Information
- Application Number
- CN202421113538.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-21
AI Technical Summary
The existing ceramic pellet cutting mechanism cannot effectively screen ceramic pellets, resulting in uneven cutting and affecting processing efficiency and quality.
A cutting mechanism for ceramic granules processing is designed, including the main mechanism and the filter mechanism, which removes impurities and unqualified particles through the filter plate, and uses spiral blades and motors to achieve continuous and stable cutting of ceramic granules.
It ensures the uniformity of the particle size of the ceramic particles, realizes the continuous and uniform supply of the ceramic particles, meets the stable demand for raw materials in the production line, improves production efficiency and raw material utilization, and reduces production costs.
Smart Images

Figure CN222312103U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of feeding mechanisms, in particular to a feeding mechanism for ceramsite processing. Background Art
[0002] As the name suggests, expanded clay is ceramic particles. Most of its appearance features are round or oval spheres, but some imitation gravel expanded clay is not round or oval spheres, but irregular gravel. The surface of expanded clay is a hard shell, which is ceramic or glaze, which has the function of water isolation and air retention, and gives the expanded clay higher strength.
[0003] When processing the existing expanded clay, it is necessary to transport it from one production line to another. When feeding the expanded clay, directly feeding the expanded clay easily leads to uneven feeding, and the expanded clay is of different sizes when feeding, which also affects the subsequent processing of the expanded clay, affects the processing efficiency and effect of the expanded clay, and affects the quality of the expanded clay. Utility Model Content
[0004] The utility model aims to solve the problem that when the above equipment is in use, the existing ceramsite feeding mechanism does not screen the ceramsite, resulting in uneven feeding due to different sizes of ceramsite, and proposes a feeding mechanism for ceramsite processing.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a feeding mechanism for ceramsite processing, comprising a main body mechanism, a filtering mechanism is fixedly installed on the top of the main body mechanism;
[0006] The filtering mechanism includes two supporting plates 1, a guide plate is fixedly installed between the tops of the two supporting plates 1, a square hole 2 is opened on the top of the guide plate, two holes 3 are opened on the outer wall of the guide plate, a filter plate is arranged between the inner walls of the square holes 2, two holes 4 are opened on the outer wall of the filter plate, the inner walls of the two holes 3 are both threadedly connected with screws, and a connecting plate is fixedly installed on one side of the outer wall of the guide plate.
[0007] Preferably, a second support plate is fixedly mounted on the bottom of the connecting plate, a silo is fixedly mounted on the top of the connecting plate, and a discharge hole is opened on one side of the outer wall of the silo.
[0008] Preferably, the main body structure includes a base, a processing chamber is arranged on the top of the base, and a hole is opened on the outer wall of the processing chamber.
[0009] Preferably, the inner wall of the hole one is fixedly connected to a discharge pipe, a valve is arranged on the outer wall of the discharge pipe, and a collecting box is arranged on the top of the processing bin.
[0010] Preferably, the top of the processing chamber is fixedly connected to a feed pipe, a second hole is opened on the top of the feed pipe, and a rotating rod is movably inserted into the inner surface wall of the second hole.
[0011] Preferably, a spiral blade is fixedly mounted on the outer wall of the rotating rod, a motor is arranged on the top of the rotating rod, and a square hole is opened on the outer wall of the feeding pipe.
[0012] Preferably, the top of the processing bin is fixedly connected to the bottom of both support plates 1, the top of the processing bin is fixedly connected to the bottom of support plate 2, and the inner wall of square hole 1 is fixedly connected to the outer wall of the guide plate.
[0013] Compared with the prior art, the advantages and positive effects of the utility model are:
[0014] 1. In the utility model, through the cooperation of the main body mechanism and the filtering mechanism, firstly, the filter plate can effectively remove impurities, dust and unqualified particles in the ceramsite, ensure that the quality of the ceramsite entering the processing process meets the requirements, ensure that the particle size of the ceramsite discharged is uniform, and remove oversized or undersized particles to meet the subsequent processing needs. Secondly, the motor runs to transport and discharge the ceramsite, which can realize continuous and stable feeding of the ceramsite. The rotation of the spiral blade can push the ceramsite along a certain path, thereby ensuring the uniform and continuous supply of ceramsite and meeting the stable demand of the production line for raw materials.
[0015] 2. In the utility model, with the cooperation of the main mechanism, when the device is in normal use, the expanded clay is transported and discharged through the operation of the motor, so that continuous and stable discharge of expanded clay can be achieved. The rotation of the spiral blades can push the expanded clay along a certain path, thereby ensuring a uniform and continuous supply of expanded clay and meeting the stable demand of the production line for raw materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The utility model provides a main structural stereogram of a feeding mechanism for ceramsite processing;
[0017] Figure 2 The utility model provides a three-dimensional disassembled diagram of the main mechanism in a feeding mechanism for ceramsite processing;
[0018] Figure 3 The utility model provides a schematic diagram of the main mechanism disassembly in a feeding mechanism for ceramsite processing;
[0019] Figure 4 The utility model provides a three-dimensional exploded diagram of a filtering mechanism in a feeding mechanism for ceramsite processing.
[0020] Legend:
[0021] 1. Main body; 101. Base; 102. Processing bin; 103. Hole 1; 104. Discharge pipe; 105. Valve; 106. Collection box; 107. Feed pipe; 108. Hole 2; 109. Rotating rod; 110. Spiral blade; 111. Motor; 112. Square hole 1; 2. Filter mechanism; 201. Support plate 1; 202. Feed guide plate; 203. Square hole 2; 204. Hole 3; 205. Filter plate; 206. Hole 4; 207. Screw; 208. Connecting plate; 209. Support plate 2; 210. Bin; 211. Discharge hole. DETAILED DESCRIPTION
[0022] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0024] Embodiment 1, as Figure 1-Figure 4 As shown, the utility model provides a feeding mechanism for ceramsite processing, comprising a main body mechanism 1, and a filtering mechanism 2 is fixedly installed on the top of the main body mechanism 1;
[0025] The filtering mechanism 2 includes two supporting plates 201, a guide plate 202 is fixedly installed between the tops of the two supporting plates 201, a square hole 203 is opened on the top of the guide plate 202, and two holes 3 204 are opened on the outer wall of the guide plate 202, a filter plate 205 is arranged between the inner walls of the square hole 203, and two holes 4 206 are opened on the outer wall of the filter plate 205, and the inner walls of the two holes 3 204 are threadedly connected with screws 207, a connecting plate 208 is fixedly installed on one side of the outer wall of the guide plate 202, a supporting plate 209 is fixedly installed on the bottom of the connecting plate 208, a silo 210 is fixedly installed on the top of the connecting plate 208, and a discharge hole 211 is opened on one side of the outer wall of the silo 210.
[0026] The effect achieved by the entire embodiment 1 is that first, a silo 210 is fixedly installed on the top of the connecting plate 208, and the ceramsite enters the guide plate 202 through the discharge hole 211 on one side of the outer wall of the silo 210. A filter plate 205 is arranged between the inner surface walls of the second square hole 203. The filter plate 205 filters the ceramsite to remove large impurities in the raw materials and prevent them from clogging the feeding pipe or equipment, which can help adjust the particle size distribution of the ceramsite, help optimize the production process, improve production efficiency, and reduce production costs.
[0027] Embodiment 2, as Figure 2-Figure 4 As shown, the main mechanism 1 includes a base 101, a processing chamber 102 is arranged on the top of the base 101, a hole 103 is opened on the outer wall of the processing chamber 102, a discharge pipe 104 is fixedly connected to the inner wall of the hole 103, a valve 105 is arranged on the outer wall of the discharge pipe 104, a collecting box 106 is arranged on the top of the processing chamber 102, a feed pipe 107 is fixedly connected to the top of the processing chamber 102, a hole 108 is opened on the top of the feed pipe 107, and a hole 109 is opened on the top of the hole 108. 08 is movably provided with a rotating rod 109, and a spiral blade 110 is fixedly installed on the outer wall of the rotating rod 109. A motor 111 is arranged on the top of the rotating rod 109. A square hole 112 is provided on the outer wall of the feed pipe 107. The top of the processing bin 102 is fixedly connected to the bottoms of the two support plates 201, the top of the processing bin 102 is fixedly connected to the bottom of the support plate 209, and the inner wall of the square hole 112 is fixedly connected to the outer wall of the guide plate 202.
[0028] The effect achieved by the entire embodiment 2 is that when the device is used normally, the expanded clay enters the feed pipe 107. Since the rotating rod 109 is connected to the spiral blade 110, the spiral blade 110 can be driven to rotate when the motor 111 is running, thereby transmitting the expanded clay. Using the spiral blade 110 for feeding can more efficiently utilize gravity or other power sources and reduce energy consumption, which helps to reduce production costs and improve overall economic benefits.
[0029] Among them, the motor 111 is a prior art, and its components and operating principles are public technologies, which will not be explained in detail here.
[0030] Working principle: first, when the device is in normal use, a hole 103 is provided on the outer wall of the processing bin 102, and the inner wall of the hole 103 is fixedly connected to a discharge pipe 104, and a valve 105 is provided on the outer wall of the discharge pipe 104. The processing bin 102 is placed on the top of the base 101, and the base 101 raises the processing bin 102, and the processed ceramsite can be taken out by controlling the valve 105, and the raising makes it convenient for the staff to place the storage box next to the processing bin 102 to collect the ceramsite, and secondly, the inner wall of the square hole 112 is fixedly connected to the outer wall of the feed guide plate 202, and a square hole 203 is provided on the top of the feed guide plate 202, and a filter plate 205 is arranged between the inner walls of the square hole 203, and the filter plate 205 passes through the hole 3 204 and the hole 4 206 at the same time by two screws 207 to fix it to the feed guide plate 202, so that when the filter plate 205 is damaged, it is convenient for the staff to replace it. In other words, the ceramsite is poured into the hopper 210, enters the guide plate 202 through the discharge hole 211, and then filtered by the filter plate 205. After filtering, the particle size of the ceramsite is more uniform, which can reduce the impact and wear on the equipment, extend the service life of the equipment, and ensure that only raw materials that meet the requirements enter the next process to reduce waste, which helps to improve the utilization rate of raw materials and reduce production costs. Secondly, the ceramsite enters the feed pipe 107, and the motor 111 is connected to the rotating rod 109, and the rotating rod 109 is fixedly connected to the spiral blade 110. The operation of the motor 111 can drive the rotating rod 109 to rotate, thereby driving the spiral blade 110 to rotate, and finally driving the ceramsite to move and transmit the ceramsite. By adjusting the rotation speed of the spiral blade 110, the feeding speed can be accurately controlled. This flexibility makes the production process more controllable, and the feeding speed can be adjusted according to production needs to meet the needs of the production line.
[0031] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A feeding mechanism for ceramsite processing, comprising a main mechanism (1), characterized in that: A filtering mechanism (2) is fixedly mounted on the top of the main body mechanism (1); The filtering mechanism (2) comprises two support plates (201), a guide plate (202) is fixedly mounted between the tops of the two support plates (201), a square hole (203) is provided on the top of the guide plate (202), two holes (204) are provided on the outer wall of the guide plate (202), a filter plate (205) is arranged between the inner walls of the square holes (203), two holes (206) are provided on the outer wall of the filter plate (205), the inner walls of the two holes (204) are both threadedly connected with screws (207), and a connecting plate (208) is fixedly mounted on one side of the outer wall of the guide plate (202).
2. The feeding mechanism for ceramsite processing according to claim 1 is characterized in that: A second support plate (209) is fixedly mounted on the bottom of the connecting plate (208), a material bin (210) is fixedly mounted on the top of the connecting plate (208), and a discharge hole (211) is provided on one side of the outer wall of the material bin (210).
3. The feeding mechanism for ceramsite processing according to claim 2 is characterized in that: The main body (1) comprises a base (101), a processing chamber (102) is arranged on the top of the base (101), and a hole (103) is opened on the outer wall of the processing chamber (102).
4. The feeding mechanism for ceramsite processing according to claim 3 is characterized in that: The inner wall of the hole 1 (103) is fixedly connected to a discharge pipe (104), a valve (105) is arranged on the outer wall of the discharge pipe (104), and a collecting box (106) is arranged on the top of the processing chamber (102).
5. The feeding mechanism for ceramsite processing according to claim 4 is characterized in that: The top of the processing chamber (102) is fixedly connected to a feed pipe (107), the top of the feed pipe (107) is provided with a second hole (108), and the inner surface wall of the second hole (108) is movably inserted with a rotating rod (109).
6. The feeding mechanism for ceramsite processing according to claim 5 is characterized in that: A spiral blade (110) is fixedly mounted on the outer wall of the rotating rod (109), a motor (111) is arranged on the top of the rotating rod (109), and a square hole (112) is opened on the outer wall of the feeding pipe (107).
7. The feeding mechanism for ceramsite processing according to claim 6 is characterized in that: The top of the processing bin (102) is fixedly connected to the bottoms of the two support plates (201), the top of the processing bin (102) is fixedly connected to the bottom of the support plate (209), and the inner wall of the square hole (112) is fixedly connected to the outer wall of the guide plate (202).