Working platform

Abstract

The utility model relates to an operation platform which comprises a walking device, a lifting device arranged above the walking device, a fixed platform arranged at the top of the lifting device, a detachable movable platform arranged on one side or two sides of the fixed platform, and a plurality of stand columns arranged on the movable platform. According to the work platform, the structure that the fixed platform and the detachable movable platform are combined is adopted, an operator can select whether to install the movable platform or not according to the types of workpieces and the needed work mode, and therefore the work platform can be suitable for transferring the workpieces of different types and can also be used for transferring the workpieces of different types. And moreover, the device can be suitable for different operation modes such as under-vehicle assembly and vehicle side transverse transfer of workpieces, multiple purposes are achieved through one machine, the universality is high, the safety of the workpieces in the transfer process can be ensured, the operation efficiency can be improved, and the labor intensity can be reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field of rail vehicle assembly equipment, and particularly relates to an operating platform for transporting and assembling large-scale structural workpieces such as transport floors, AB beam pre-assemblies, etc. Background Art

[0002] During the assembly process of rail vehicles, large structural parts such as floors and AB beam pre-assemblies need to be replaced and assembled. The maximum size of the floor is 3100mm*1500mm, and the maximum size of the AB beam pre-assembly is 3181mm*1385mm. In addition, the floor needs to be raised vertically by about 2500mm from the ground during the replacement and assembly process, and then sent to the car from one side of the door or end door for paving. The AB beam pre-assembly needs to be raised vertically by 1800mm and assembled after reaching the working height under the car.

[0003] At present, during the vehicle body assembly process, the floor and AB beam pre-assemblies require multiple people to manually assist in carrying and lifting. However, due to the large size and weight of the floor and AB beam pre-assemblies, there are great safety risks and high labor intensity during the assembly process. Utility Model Content

[0004] The main technical problem solved by the utility model is to provide an operating platform which has a simple structure, is easy to operate, can realize multiple uses of one machine, and can ensure the safety of operation.

[0005] In order to solve the above technical problems, the basic concept of the technical solution adopted by the utility model is:

[0006] A working platform comprises a walking device, a lifting device is installed above the walking device, a fixed platform is installed on the top of the lifting device, a detachable movable platform is installed on one side or both sides of the fixed platform, and a plurality of columns are arranged and installed on the movable platform.

[0007] Furthermore, the movable platform can be detachably mounted on the fixed platform via a plug-in structure.

[0008] Furthermore, the plug-in structure includes at least two plugs arranged on the fixed platform, and at least two plug posts extending from the movable platform. The plug posts are correspondingly inserted into the plugs, and sockets are correspondingly arranged on the plugs and the plug posts. Positioning pins are inserted into the sockets to realize a fixed connection between the fixed platform and the movable platform.

[0009] Furthermore, detachable movable platforms are respectively installed on both sides of the fixed platform, and a group of columns are respectively arranged on the outer sides of the two movable platforms, and the two groups of columns are arranged in a one-to-one correspondence.

[0010] Furthermore, the column is fixedly mounted on the movable platform by welding or fasteners, or the column is detachably mounted on the movable platform by a plug-in structure.

[0011] Furthermore, protective pads are installed on the surfaces of the fixed platform and the movable platform. The protective pads are in the form of long strips and are arranged at intervals along the X direction of the platform.

[0012] Furthermore, a supporting platform is installed below the fixed platform through a rotating mechanism, the supporting platform is installed on the top of the lifting device, and the fixed platform can rotate on a horizontal plane relative to the supporting platform.

[0013] Furthermore, at least one set of guide rolling assemblies is arranged on the movable platform, the workpiece is supported above the guide rolling assemblies, and the workpiece moves along the X direction on the guide rolling assemblies.

[0014] Furthermore, a set of guide rolling components is arranged between every two adjacent columns.

[0015] Furthermore, the guide rolling assembly includes a rolling seat and a drum wheel that is wide outside and narrow inside. The rolling seat is fixedly mounted on the movable platform, and both ends of the drum wheel are rotatably mounted on the rolling seat via a rotating shaft.

[0016] In summary, the work platform provided by the utility model has the following advantages compared with the prior art:

[0017] (1) The work platform adopts a structure that combines a fixed platform and a detachable movable platform. The operator can choose whether to install the movable platform according to the type of workpiece and the required operation mode, so that the work platform can not only be used for the transportation of different types of workpieces, but also can be used for different operation modes such as under-vehicle assembly and lateral transfer on the side of the vehicle. It realizes one machine with multiple uses and strong versatility. It can also ensure the safety of workpieces during transportation, improve operation efficiency, and reduce labor intensity.

[0018] (2) The movable platform in the working platform is fixedly connected to the fixed platform by plugging, which is simple and convenient to operate and can achieve quick switching, which is conducive to further improving working efficiency and reducing labor intensity.

[0019] (3) The work platform is provided with guide rolling assemblies in the gaps between the two side columns to facilitate the lateral movement of the floor and other workpieces after lifting, so that the floor can be manually pulled into the vehicle through the side door or end door of the vehicle body. This process can be completed by one person, which is convenient and quick.

[0020] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The accompanying drawings are part of the present invention and are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention, but do not constitute an improper limitation on the present invention. Obviously, the accompanying drawings described below are only some embodiments. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without creative work.

[0022] In the attached picture:

[0023] Figure 1 This is a schematic diagram of the structure of the utility model work platform;

[0024] Figure 2 This is a schematic diagram of the structure of the utility model work platform (without the movable platform installed);

[0025] Figure 3 yes Figure 1 A front view of

[0026] Figure 4 yes Figure 1 A partial enlarged view of

[0027] Figure 5 yes Figure 2 A partial enlarged view of .

[0028] In the figure:

[0029] Walking device 1, lifting device 2, fixed platform 3, movable platform 4, column 5, plug-in structure 6, plug pipe 6, plug column 62, plug hole 63, positioning pin 64, guide rolling assembly 7, rolling seat 71, drum wheel 72, protective pad 8.

[0030] It should be noted that the drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0031] In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. The following embodiments are used to illustrate the utility model but are not used to limit the scope of the utility model.

[0032] In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0033] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0034] Embodiment 1:

[0035] like Figures 1 to 4 As shown, the utility model provides a working platform, including a walking device 1, a lifting device 2 is installed above the walking device 1, a fixed platform 3 is installed on the top of the lifting device 2, a detachable movable platform 4 is installed on one side or both sides of the fixed platform 3, and a plurality of columns 5 are installed on the movable platform 4. The plurality of columns 5 are arranged along the Y direction (i.e., the width direction of the working platform in the figure), and the workpiece is supported between two adjacent columns 5.

[0036] With the above structure, because the movable platform 4 is detachably installed on one or both sides of the fixed platform 3, it is convenient for the operator to choose whether to install the movable platform 4 according to the type of workpiece and the working method, so as to change the length and working method of the entire working platform.

[0037] If you only need to use the work platform to transport workpieces such as AB beams, longitudinal beams, and reinforcement plate pre-assemblies, and only need to perform lifting actions to complete the under-vehicle assembly of the workpieces, you can only use the fixed platform 3, and there is no need to install the movable platform 4. The workpiece can be placed flat on the fixed platform 3, and the traveling trolley 1 can be used to transport the workpiece to the assembly position under the vehicle, and then the lifting device 2 can be used to lift the workpiece to the working position, and then the workpiece can be assembled.

[0038] If you need to transfer a long and large workpiece such as a floor, and move the workpiece horizontally from the work platform to the vehicle, you need to install the movable platform 4 on the fixed platform 3, and place the floor vertically between two adjacent columns 5. Use the columns 5 to support the floor. This not only allows multiple floors to be transferred at one time, but also facilitates the floor to be pulled vertically from the door to the inside of the vehicle. Use the traveling trolley 1 to transport the workpiece to the loading position on one side of the vehicle body, and then use the lifting device 2 to lift the workpiece to the same height as the door or end door frame, and then move the workpiece horizontally to the vehicle body for assembly.

[0039] The above structure can be used for the transportation of different types of workpieces, and can also be used for different operating methods such as under-vehicle assembly of workpieces and lateral transfer on the vehicle side, thus realizing multi-purpose use of one machine with strong versatility. It can also ensure the safety of workpieces during transportation, improve operating efficiency and reduce labor intensity.

[0040] In this embodiment, the width of the movable platform 4 is the same as that of the fixed platform 3. After installation, the upper surfaces of the movable platform 4 and the fixed platform 3 are on the same plane, so that the upper surface of the entire working platform is flat, ensuring that the workpiece is stable and reliable after being placed, and will not be damaged.

[0041] In this embodiment, the movable platform 4 is detachably mounted on the fixed platform 3 through the plug-in structure 6. The installation using the plug-in structure 6 makes the operation simple and convenient, can realize quick switching, improve work efficiency, and reduce labor intensity.

[0042] like Figure 3 and Figure 5As shown, in this embodiment, the plug-in direction of the plug-in structure 6 is the X direction (i.e., the length direction of the working platform in the figure), and the movable platform 4 is located on both sides of the length direction of the fixed platform 3 after being plugged in, thereby increasing the length of the entire working platform. Further preferably, the plug-in structure 6 includes at least two plug-in tubes 61 arranged on the fixed platform 3, and the plug-in tubes 61 can be square tubes as shown in the figure, or round tubes as required. Further preferably, a plug-in tube 61 is arranged on each side of the fixed platform 3 in the Y direction, and the plug-in tube 61 extends along the X direction of the fixed platform 3. The plug-in tube 61 can be arranged throughout the length, or only one section can be arranged on each side of the X direction of the fixed platform 3. At least two plug-in columns 62 are arranged on one side of the movable platform 4, and the plug-in column 62 matches the cross-sectional shape of the plug-in column 61. The plug-in column 62 is arranged corresponding to the plug-in column 61, and the plug-in column 62 is correspondingly inserted into the plug-in column 61. The plug-in column 61 and the fixed platform 3 and the plug-in column 62 and the movable platform 4 are fixed by welding. The plugging tube 61 and the plugging column 62 are provided with corresponding plugging holes 63, and T-shaped positioning pins 64 are inserted into the corresponding two plugging holes 63 to realize the fixed connection between the fixed platform 3 and the movable platform 4. In this way, the stability of the entire working platform after plugging and the supporting capacity of the working platform can be ensured, and quick disassembly and assembly can be realized.

[0043] like Figure 1 and Figure 3 As shown, in this embodiment, further, detachable movable platforms 4 are respectively installed on both sides of the fixed platform 3 in the X direction, so as to maximize the total length of the working platform, and a group of columns 5 are respectively arranged on the outside of the two movable platforms 4, and the two groups of columns 5 are arranged one by one. In this way, when the floor is transported, both sides of the floor can be inserted between the columns 5 at the same time, and both sides of the floor are supported at the same time, ensuring that the floor is stable and reliable during the transportation process, improving safety, and when the floor moves horizontally, it can also play a certain guiding role, ensuring that the floor is stable and reliable during the horizontal movement.

[0044] In this embodiment, the column 5 can be installed on the movable platform 4 in a fixed manner, such as being directly welded on the movable platform 4, or being fixed on the movable platform 4 by fasteners such as bolts. The column 5 can also be installed on the movable platform 4 in a detachable manner, such as being installed by a plug-in structure, and a plurality of installation sockets (not shown in the figure) are provided on the movable platform 4, and the bottom of the column 5 is inserted into the installation socket to realize the connection between the column 5 and the movable platform 4. When the column 5 is not needed, it can also be not installed. At the same time, when the movable platform 4 does not need to be installed, the movable platform 4 and the column 5 can be conveniently placed to reduce the occupied space during storage.

[0045] In this embodiment, at least one set of guide rolling assemblies 7 is respectively arranged on both sides of the movable platform 4, and the workpiece is supported above the guide rolling assemblies 7, and the workpiece moves along the X direction on the guide rolling assemblies 7. In this way, the friction between the floor and the platform surface can be reduced when the workpiece moves horizontally, making the floor and other workpieces move horizontally more easily and labor-saving, and facilitating the horizontal movement of the floor and other workpieces after lifting, so that the floor can be manually pulled into the vehicle through the side door or end door of the vehicle body. This process can be completed by a single person, which is convenient and fast.

[0046] In this embodiment, it is further preferred that a set of guide rolling assemblies 7 is provided between every two adjacent columns 5 to facilitate the transport of multiple floor panels at one time and ensure that each workpiece installed between the columns 5 can be moved laterally by the guide rolling assembly 7.

[0047] like Figure 4 As shown, in this embodiment, preferably, the guide rolling assembly 7 includes a rolling seat 71 and a drum wheel 72 that is wide outside and narrow inside, and the inner side surface of the drum wheel 72 is a plane or an inclined surface. In this way, the bottom surface of a workpiece such as a floor can be directly placed on the cylinder in the middle of the drum wheel 72, or the two edges of the bottom of the floor are supported on the two inclined surfaces of the drum wheel 72, which can provide stable support and facilitate the horizontal movement process. There will be no friction between the surface of the workpiece such as the floor and the drum wheel 72, avoiding damage to the surface of the workpiece such as the floor.

[0048] like Figure 1 and Figure 2 As shown, in this embodiment, protective pads 8 are installed on the table tops of the fixed platform 3 and the movable platform 4. The protective pads 8 are made of rubber or nylon material to ensure that the surface of the workpiece is not damaged. The protective pads 8 are further preferably in a long strip structure, which is intermittently arranged along the width direction (Y direction) of the fixed platform 3 and the movable platform 4. This is conducive to ensuring that the workpiece will not be scratched during the movement, and it is also conducive to reducing the friction between the workpiece and the protective pads 8 during the movement, making the movement more labor-saving.

[0049] In this embodiment, the lifting device 2 adopts a scissor lift, which has a stepless speed regulation function and a remote control electric lifting function, and has a self-locking function after lifting. The up and down electric lifting operations are controlled by a remote control and a control box. When the electrical control fails, it can be lowered manually. The main structure of the scissor lift adopts a high-strength steel structure to ensure the safety and stability of long-term lifting operations.

[0050] In this embodiment, the walking device 1 is a mobile trolley, including a body and wheels, with a stepless speed regulation function, which can be controlled by a remote controller to move forward, backward and turn, and conveniently drive the workpiece above to move to any position to cooperate with different working methods. This trolley adopts a charging method, and the charger and battery are integrated in the trolley, and it can be charged by simply connecting an external power supply.

[0051] The working platform provided by the utility model has the following advantages:

[0052] 1. The work platform adopts a structure that combines a fixed platform and a detachable movable platform. The operator can choose whether to install the movable platform according to the type of workpiece and the required working method, so that the work platform can not only be used for the transportation of different types of workpieces, but also can be used for different working methods such as under-car assembly and lateral transfer on the side of the car. It realizes multiple uses of one vehicle and has strong versatility. It can ensure the safety of workpieces during transportation, improve working efficiency and reduce labor intensity.

[0053] 2. The movable platform of the working platform is fixedly connected to the fixed platform by plugging, which is simple and convenient to operate, can achieve quick switching, improve working efficiency and reduce labor intensity.

[0054] 3. The work platform is equipped with guide rolling components in the gaps between the columns on both sides to facilitate the lateral movement of workpieces such as floors after lifting, so that the floors can be manually pulled into the vehicle through the side doors or end doors of the vehicle body. This process can be completed by one person, which is convenient and quick.

[0055] Embodiment 2:

[0056] The difference from the first embodiment is that, in this embodiment, a supporting platform (not shown in the figure) is added between the fixed platform 3 and the top of the lifting device 2. The supporting platform is installed below the fixed platform 3 through a rotating mechanism. The supporting platform is fixedly installed on the top of the lifting device 2, and the fixed platform 3 can rotate around the supporting platform on a horizontal plane.

[0057] In this way, the fixed platform 3 and the movable platform 4 also have the function of rotating on the horizontal plane. When working under the vehicle or on the side of the vehicle, the working platform can be further adjusted in angle according to the working position where the workpiece is assembled, thereby increasing the working modes that the working platform can provide, improving the versatility of the working platform, and further reducing labor intensity.

[0058] The rotating mechanism adopts a bearing mechanism, and the inner ring and outer ring of the bearing are respectively connected to the fixed platform 3 and the supporting platform, so that the fixed platform 3 can rotate 360° around the supporting platform on the horizontal plane, and the operator can manually rotate the fixed platform 3. In order to realize automatic control, a rotating motor can also be installed on the supporting platform to control the rotation of the fixed platform 3.

[0059] The above is only a preferred embodiment of the present invention, and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technician familiar with this patent can make some changes or modifications to equivalent embodiments of equivalent changes using the technical contents suggested above without departing from the scope of the technical solution of the present invention. The implementation schemes in the above embodiments can be further combined or replaced. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the present invention.

Claims

1. A working platform, characterized in that: The utility model comprises a walking device, a lifting device is installed above the walking device, a fixed platform is installed on the top of the lifting device, a detachable movable platform is installed on one side or both sides of the fixed platform, and a plurality of columns are arranged and installed on the movable platform.

2. The working platform according to claim 1, characterized in that: The movable platform can be detachably mounted on the fixed platform through a plug-in structure.

3. The working platform according to claim 2, characterized in that: The plug-in structure includes at least two plugs arranged on a fixed platform, and at least two plug posts extending from the movable platform. The plug posts are correspondingly inserted into the plugs, and sockets are correspondingly arranged on the plugs and the plug posts. Positioning pins are inserted into the sockets to achieve a fixed connection between the fixed platform and the movable platform.

4. The working platform according to claim 1, characterized in that: Removable movable platforms are respectively installed on both sides of the fixed platform, and a group of columns are respectively arranged on the outer sides of the two movable platforms, and the two groups of columns are arranged in a one-to-one correspondence.

5. The working platform according to claim 1, characterized in that: The columns are fixedly mounted on the movable platform by welding or fasteners, or the columns are detachably mounted on the movable platform by a plug-in structure.

6. The working platform according to claim 1, characterized in that: Protective pads are installed on the tables of the fixed platform and the movable platform. The protective pads are in the form of long strips and are arranged at intervals along the X direction of the platform.

7. The working platform according to claim 1, characterized in that: A supporting platform is installed below the fixed platform through a rotating mechanism, and the supporting platform is installed on the top of the lifting device. The fixed platform can rotate on a horizontal plane relative to the supporting platform.

8. The work platform according to any one of claims 1 to 7, characterized in that: At least one set of guide rolling assemblies is arranged on the movable platform, the workpiece is supported above the guide rolling assemblies, and the workpiece moves along the X direction on the guide rolling assemblies.

9. The working platform according to claim 8, characterized in that: A set of guide rolling components is arranged between every two adjacent columns.

10. The working platform according to claim 8, characterized in that: The guide rolling assembly comprises a rolling seat and a drum wheel which is wide outside and narrow inside. The rolling seat is fixedly mounted on the movable platform, and two ends of the drum wheel are rotatably mounted on the rolling seat through a rotating shaft.

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