Optical lens evaporation coating device

Through the automatic fixation of hydraulic cylinder and motor driven and the automatic discharge and cooling mechanism of worm system, the problem of manual fixation in existing optical lens coating devices increases the workload and low safety, and improves work efficiency and safety.

CN222313265UActive Publication Date: 2025-01-07HUBEI XINGYAO OPTOELECTRONICS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420598155.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2025-01-07
Estimated Expiration
2034-03-26

AI Technical Summary

Technical Problem

The existing optical lens coating device requires operators to manually control the fixing rod to fix the membrane frame, which increases the workload and reduces the working efficiency. At the same time, the coated optical lens is easily burned to the operator when taken out, reducing safety.

Method used

Design an optical lens evaporation coating device including a box, base, fixing device and discharge device. The membrane frame is automatically fixed through the push block and connecting rod system driven by hydraulic cylinder and motor, and the feed is automatically discharged through the worm and rotary rod system. and cool down to avoid operators from directly contacting high-temperature lenses.

Benefits of technology

It realizes operation without manual fixing rods, improves work efficiency, and improves operation safety through automatic discharge and cooling mechanisms, avoiding the risk of operators being scalded.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of optical lenses, in particular to an optical lens evaporation coating device which comprises a box body and a base, the base is fixedly connected to the surface of the box body, a discharging device is arranged in the box body, a fixing device is arranged on the surface of the base, and a second shell is fixedly connected to the surface of the base. The surface of the second shell is fixedly connected with a second hydraulic cylinder, and the telescopic end of the second hydraulic cylinder is fixedly connected with a push plate. According to the evaporation coating device for the optical lens, through cooperation of the fixing device and the supporting table, evaporation coating fixing of the optical lens is completed, the optical lens does not need to be fixed through manual control of an operator any more, the workload of the operator is reduced, and the working efficiency of the evaporation coating device for the optical lens is improved; and through cooperation of the discharging device and the supporting table, operators are prevented from being scalded, meanwhile, subsequent continuous coating is facilitated, and the safety of the optical lens evaporation coating device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of optical lenses, in particular to an evaporation coating device for optical lenses. Background Art

[0002] Optical coating refers to the process of coating a layer (or multiple layers) of metal (or dielectric) film on the surface of optical parts. The purpose of coating on the surface of optical parts is to reduce or increase the reflection, beam splitting, color separation, light filtering, polarization and other requirements of light. The coating of optical lenses is achieved by evaporating the coating.

[0003] For example, the optical lens coating evaporation device with the authorization announcement number "CN210458347U" is provided with a film frame. The staff lifts the fixing rod and places the evaporation film on the top of the film frame so that the four sides of the evaporation film are all located below the fixing rod. Then the fixing rod is lowered and the four sides of the evaporation film are fixed on the top of the film frame by the pressure pad. Finally, the buckle piece is pushed upward so that the buckle piece buckles to the top of the fixing rod to fix the fixing rod. The operation is simple and convenient, which is convenient for the staff to place or replace the evaporation film. It is firmly fixed and will not cause the phenomenon that the rest of the film body falls after a part of the film body evaporates. However, the device requires the operator to manually push the buckle piece to fix the fixing rod, and then fix the film frame through the fixing rod. The working time is long, which increases the workload of the operator and reduces the working efficiency of the device. After the device completes the coating of the optical lens, the operator needs to open the film frame and then take out the optical lens after the coating is completed. The coated optical lens is easy to cause burns to the operator, which reduces the safety of the device. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that the operator manually controls the fixing rod to fix the film frame, which increases the workload of the operator and reduces the working efficiency of the device; and when the operator takes out the coated optical lens, the coated optical lens is easy to cause burns to the operator, which reduces the safety of the device. An optical lens evaporation coating device is proposed to solve the problem that the operator manually controls the fixing rod to fix the film frame, which increases the workload of the operator and reduces the working efficiency of the device; and when the operator takes out the coated optical lens, the coated optical lens is easy to cause burns to the operator, which reduces the safety of the device.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An optical lens evaporation coating device is designed, comprising a box body and a base, wherein the surface of the box body is fixedly connected to the base, a discharging device is arranged inside the box body, a supporting block is fixedly connected to the surface of the base, a supporting table is fixedly connected to the surface of the supporting block, a slideway is provided on the surface of the supporting table, a limiting rod is fixedly connected to the surface of the supporting table, a fixing device is arranged on the surface of the base, a second outer shell is fixedly connected to the surface of the base, a second hydraulic cylinder is fixedly connected to the surface of the second outer shell, and a push plate is fixedly connected to the telescopic end of the second hydraulic cylinder.

[0007] Preferably, the fixing device includes a first hydraulic cylinder and a first shell, the surface of the first shell is fixedly connected to a base, the surface of the first hydraulic cylinder is fixedly connected to the surface of the first shell, the telescopic end of the first hydraulic cylinder is fixedly connected to a push block 1, the surface of the push block 1 is movably connected to one end of a connecting rod through a rotating shaft, the other end of the connecting rod is movably connected to a protruding part of the surface of the membrane frame through a rotating shaft, the surface of the first shell is fixedly connected to a slide block, and the surface of the first shell is fixedly connected to a fixing rod.

[0008] Preferably, one surface of the push block is slidably connected to a slideway opened on the surface of the slide block, a fixed rod is fixedly connected to the surface of the slide block, the protruding part of the membrane frame surface is slidably connected to the slideways opened on the first shell surface and the surface of the fixed rod respectively, and the slideway opened on the membrane frame surface is slidably connected to the surface of the limit rod.

[0009] Preferably, the push plate surface is fixedly connected to the second motor surface through a bracket, the output shaft of the second motor is fixedly connected to a heating box, the heating box surface is fixedly connected to a heating block, a heating wire is provided inside the heating block, and the box surface is movably connected to the sliding door surface through a hinge.

[0010] Preferably, the discharging device includes a first motor and a push block 2, the first motor is fixedly connected to the surface of the box through a bracket, the output shaft of the first motor is rotatably connected to the surface of the box through a bearing, the output shaft of the first motor is fixedly connected to a worm, the worm is meshed with a worm wheel, the protruding part of the worm wheel surface is fixedly connected to a rotating rod, the protruding part of the rotating rod surface is slidably connected to a slideway provided on the surface of the slide rod, the surface of the box is fixedly connected to a track block, and the surface of the slide rod is fixedly connected to a push block 2.

[0011] Preferably, the slide rod surface is slidably connected to the slideway opened on the track block surface, the slide rod surface is slidably connected to the slideways opened on the box surface and the base surface, and the second surface of the push block is slidably connected to the slideway opened on the support platform surface.

[0012] The utility model provides an optical lens evaporation coating device, which has the beneficial effects of: through the cooperation of the fixing device and the support platform, the telescopic end of the first hydraulic cylinder is shortened to drive the push block to move horizontally, the push block drives the connecting rod to move, the connecting rod pulls the film frame to move, and the film frame moves downward under the restriction of the fixing rod and the first shell, and the film frame drives the film to move to the surface of the optical lens and fits it, so as to complete the evaporation coating and fixation of the optical lens, and it is no longer necessary for the operator to manually control the fixation of the optical lens, which reduces the workload of the operator and improves the working efficiency of the optical lens evaporation coating device.

[0013] Through the cooperation of the discharging device and the support platform, the output shaft of the first motor is started to rotate to drive the worm to rotate, the rotation of the worm drives the worm wheel to rotate, the rotation of the worm wheel drives the rotating rod to rotate, the rotating rod slides on the surface of the track block to drive the push block 2 to move, and the push block 2 pushes the coated optical lens to move away from under the film frame, where it is placed to cool down and then collected by the operator, thereby avoiding burns to the operator and facilitating subsequent coating, thereby improving the safety of an optical lens evaporation coating device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 for Figure 1 A front cross-sectional view of

[0016] Figure 3 for Figure 1 Side view of

[0017] Figure 4 for Figure 2 Part A of the figure;

[0018] Figure 5 for Figure 2 a side cross-sectional view of the fixing device;

[0019] Figure 6 for Figure 2 Side cross-sectional view of the middle discharge;

[0020] Figure 7 for Figure 2 A three-dimensional schematic diagram of the middle box, base, support block, support table, limit rod, film frame and push block 1;

[0021] Figure 8 for Figure 2 Partial cross-sectional view of the middle membrane frame.

[0022] In the figure: 1. box body, 2. fixing device, 201. first hydraulic cylinder, 202. first shell, 203. push block 1, 204. slide block, 205. connecting rod, 206. fixing rod, 207. film rack, 3. discharging device, 301. first motor, 302. worm, 303. worm gear, 304. rotating rod, 305. sliding rod, 306. track block, 307. push block 2, 4. base, 5. support block, 6. support table, 7. limit rod, 8. second shell, 9. second hydraulic cylinder, 10. push plate, 11. second motor, 12. heating box, 13. heating block, 14. sliding door. DETAILED DESCRIPTION

[0023] The utility model is further described below in conjunction with the accompanying drawings:

[0024] Refer to the attached Figure 1-8 In the present embodiment, an optical lens evaporation coating device includes a box body 1 and a base 4. The base 4 is fixedly connected to the surface of the box body 1. A discharging device 3 is provided inside the box body 1. A support block 5 is fixedly connected to the surface of the base 4. A support table 6 is fixedly connected to the surface of the support block 5. A slide is provided on the surface of the support table 6. The slide does not affect the placement of the optical lens on the surface of the support table 6. A limiting rod 7 is fixedly connected to the surface of the support table 6. A fixing device 2 is provided on the surface of the base 4. A second shell 8 is fixedly connected to the surface of the base 4. A second hydraulic cylinder 9 is fixedly connected to the surface of the second shell 8. The second hydraulic cylinder 9 can meet the working requirements according to actual requirements. The telescopic end of the second hydraulic cylinder 9 is fixedly connected to a push plate 10.

[0025] The surface of the push block 203 is slidably connected to the slideway opened on the surface of the slide block 204, and the surface of the slide block 204 is fixedly connected to a fixed rod 206. The protruding portion of the membrane frame 207 surface is slidably connected to the slideways opened on the surface of the first shell 202 and the surface of the fixed rod 206, respectively. The membrane frame 207 has been disclosed in the authorization announcement number "CN210458347U" and will not be described in detail here. The slideway opened on the surface of the membrane frame 207 is slidably connected to the surface of the limit rod 7, and the surface of the push plate 10 is fixedly connected to the surface of the second motor 11 through a bracket. The output shaft is fixedly connected to a heating box 12, and a heating block 13 is fixedly connected to the surface of the heating box 12. A heating wire is arranged inside the heating block 13. The heating wire has been disclosed in the authorization announcement number "CN210458347U" and will not be described in detail here. The surface of the box body 1 is movably connected to the surface of the sliding door 14 through a hinge, the surface of the slide rod 305 is slidably connected to the slideway opened on the surface of the track block 306, the surface of the slide rod 305 is slidably connected to the slideways opened on the surface of the box body 1 and the surface of the base 4, and the surface of the push block 2 307 is slidably connected to the slideway opened on the surface of the support platform 6.

[0026] Refer to the attached Figure 1-3 , 5, 7 and 8: The fixing device 2 includes a first hydraulic cylinder 201 and a first shell 202. The first hydraulic cylinder 201 can meet the working requirements according to actual requirements. The surface of the first shell 202 is fixedly connected to the base 4. The surface of the first hydraulic cylinder 201 is fixedly connected to the surface of the first shell 202. The telescopic end of the first hydraulic cylinder 201 is fixedly connected to a push block 203. The surface of the push block 203 is movably connected to one end of a connecting rod 205 through a rotating shaft. The other end of the connecting rod 205 is movably connected to the protruding part of the surface of the membrane frame 207 through a rotating shaft. The surface of the first shell 202 is fixedly connected to a slide block 204, and the surface of the first shell 202 is fixedly connected to a fixing rod 206.

[0027] Refer to the attached Figure 1-3, 6 and 7: The discharging device 3 includes a first motor 301 and a second push block 307. The first motor 301 can meet the working requirements according to actual requirements. The first motor 301 is fixedly connected to the surface of the box body 1 through a bracket. The output shaft of the first motor 301 is rotatably connected to the surface of the box body 1 through a bearing. The output shaft of the first motor 301 is fixedly connected to a worm 302. The worm 302 is meshed with a worm wheel 303. The rotation of the worm 302 drives the worm wheel 303 to rotate. The protruding part on the surface of the worm wheel 303 is fixedly connected to a rotating rod 304. The protruding part on the surface of the rotating rod 304 is slidably connected to a slideway provided on the surface of the slide rod 305. The surface of the box body 1 is fixedly connected to a track block 306, and the surface of the slide rod 305 is fixedly connected to a push block 2 307.

[0028] Working principle:

[0029] Optical lens evaporation coating fixing process:

[0030] The operator places the diaphragm inside the film frame 207, places the optical lens on the surface of the support table 6, connects the external power supply of the first hydraulic cylinder 201, starts the shortening of the telescopic end of the first hydraulic cylinder 201 to drive the push block 203 to move horizontally, the push block 203 drives the connecting rod 205 to move, the connecting rod 205 pulls the film frame 207 to move, and the film frame 207 moves downward under the restriction of the fixed rod 206 and the first shell 202, and the film frame 207 drives the diaphragm to move to the surface of the optical lens and fit it, completing the evaporation coating and fixing process of the optical lens.

[0031] Optical lens evaporation coating process:

[0032] The operator connects the external power supply of the second hydraulic cylinder 9, starts the telescopic end of the second hydraulic cylinder 9 to extend and drive the push plate 10 to move upward, and the push plate 10 drives the second motor 11 and the heating box 12 to move synchronously. When the heating box 12 is aligned with the fixed optical lens, the heating block 13 inside the heating box 12 is connected to the external power supply, and the heating wire inside the heating block 13 is energized. The heat generated by the energization is transferred to the surface of the optical lens through the heating block 13 and the heating box 12. The external power supply of the second motor 11 is connected, and the output shaft of the second motor 11 is started to rotate slowly to drive the heating box 12 to rotate, so that the optical lens is evenly heated during evaporation coating, thereby completing the evaporation coating process of the optical lens.

[0033] Optical lens evaporation coating discharge process:

[0034] The operator connects the external power supply of the first motor 301, starts the output shaft of the first motor 301 to rotate, drives the worm 302 to rotate, the rotation of the worm 302 drives the worm wheel 303 to rotate, the rotation of the worm wheel 303 drives the rotating rod 304 to rotate, the rotating rod 304 slides on the surface of the track block 306 to drive the push block 2 307 to move, the push block 2 307 pushes the coated optical lens to move away from under the film frame 207, and is placed to cool down before being collected by the operator, which is convenient for subsequent coating and completes the discharge process of the evaporation coating of the optical lens.

[0035] Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.

Claims

1. An optical lens evaporation coating device, comprising a housing (1) and a base (4), wherein the base (4) is fixedly connected to the surface of the housing (1), and characterized in that: The box body (1) is provided with a discharging device (3) inside, the surface of the base (4) is fixedly connected to a support block (5), the surface of the support block (5) is fixedly connected to a support platform (6), the surface of the support platform (6) is provided with a slideway, the surface of the support platform (6) is fixedly connected to a limit rod (7), the surface of the base (4) is provided with a fixing device (2), the surface of the base (4) is fixedly connected to a second outer shell (8), the surface of the second outer shell (8) is fixedly connected to a second hydraulic cylinder (9), and the telescopic end of the second hydraulic cylinder (9) is fixedly connected to a push plate (10).

2. The optical lens evaporation coating device according to claim 1, characterized in that: The fixing device (2) comprises a first hydraulic cylinder (201) and a first shell (202); the surface of the first shell (202) is fixedly connected to a base (4); the surface of the first hydraulic cylinder (201) is fixedly connected to the surface of the first shell (202); the telescopic end of the first hydraulic cylinder (201) is fixedly connected to a push block 1 (203); the surface of the push block 1 (203) is movably connected to one end of a connecting rod (205) via a rotating shaft; the other end of the connecting rod (205) is movably connected to a protruding portion of the surface of a membrane frame (207) via a rotating shaft; the surface of the first shell (202) is fixedly connected to a slide block (204); and the surface of the first shell (202) is fixedly connected to a fixing rod (206).

3. The optical lens evaporation coating device according to claim 2, characterized in that: The surface of the push block (203) is slidably connected to a slideway provided on the surface of the slide block (204); a fixing rod (206) is fixedly connected to the surface of the slide block (204); a protruding portion of the surface of the membrane frame (207) is slidably connected to slideways provided on the surface of the first shell (202) and the surface of the fixing rod (206), respectively; and the slideway provided on the surface of the membrane frame (207) is slidably connected to the surface of the limit rod (7).

4. The optical lens evaporation coating device according to claim 1, characterized in that: The surface of the push plate (10) is fixedly connected to the surface of the second motor (11) via a bracket, the output shaft of the second motor (11) is fixedly connected to a heating box (12), the surface of the heating box (12) is fixedly connected to a heating block (13), a heating wire is provided inside the heating block (13), and the surface of the box body (1) is movably connected to the surface of the sliding door (14) via a hinge.

5. The optical lens evaporation coating device according to claim 1, characterized in that: The discharging device (3) comprises a first motor (301) and a second push block (307); the first motor (301) is fixedly connected to the surface of the box body (1) via a bracket; the output shaft of the first motor (301) is rotatably connected to the surface of the box body (1) via a bearing; the output shaft of the first motor (301) is fixedly connected to a worm (302); the worm (302) is meshed with a worm wheel (303); a protruding portion of the surface of the worm wheel (303) is fixedly connected to a rotating rod (304); a protruding portion of the surface of the rotating rod (304) is slidably connected to a slideway provided on the surface of a sliding rod (305); a track block (306) is fixedly connected to the surface of the box body (1); and a second push block (307) is fixedly connected to the surface of the sliding rod (305).

6. The optical lens evaporation coating device according to claim 5, characterized in that: The surface of the slide bar (305) is slidably connected to a slideway provided on the surface of the track block (306), the surface of the slide bar (305) is slidably connected to slideways provided on the surface of the box body (1) and the surface of the base (4), and the surface of the push block 2 (307) is slidably connected to a slideway provided on the surface of the support platform (6).

Citation Information

Patent Citations

  • Optical lens coating evaporation device

    CN210458347U