Rotor spinning guide rubber roller
By introducing modular mounting components and protective components into the rubber rollers, the problem of the rubber roller being unable to be disassembled and fiber adhesion is solved, and more efficient rubber roller use and fiber processing is achieved.
Patent Information
- Application Number
- CN202421100062.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The integrated structure of the existing rubber rollers causes the main body and mandrel to be replaced separately, resulting in waste of resources and reduced efficiency of use. At the same time, the rubber rollers come into contact with the fibers, causing fibers to become attached, affecting production efficiency and product quality.
An air-flow-spin guide rubber roller is designed, using installation components and protective components. Through cross-mounted installation grooves, threaded installation grooves, limit mounting parts, butt blocks and protective layers, the modular disassembly of the rubber roller and preventing fibers. Touch.
It improves the efficiency and mobility of rubber rollers, extends the service life, and improves the yield rate and product quality of fiber processing.
Smart Images

Figure CN222313413U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber rollers, in particular to an air-spinning guide rubber roller. Background Art
[0002] Rubber rollers are roll-shaped products made of metal or other materials as the core and rubber covered by vulcanization. Air-spinning rubber rollers need to be made of high-quality materials, usually high-quality carbon steel, alloy steel, stainless steel and other materials. The materials are required to have high strength, wear resistance, corrosion resistance and other characteristics to meet the use requirements in the production process. The rubber rollers currently used in the textile industry include single-layer rubber rollers, double-layer rubber rollers and aluminum-lined rubber rollers. They are the main drafting components of spinning equipment such as cotton, wool, linen, silk, and chemical fibers. They form a drafting mechanism with metal bearings, rotate with the bearings, can well control the fiber, and stabilize the draft. In order to improve the processing efficiency of textiles, a rubber roller is needed, but the existing rubber rollers still have the following shortcomings:
[0003] For example, the utility model with application number 202123272866.2 discloses a textile rubber roller with high efficiency in cooling. The utility model cooperates with the rubber roller body and the water inlet assembly to make the cooling water completely contact with the inner wall of the rubber roller body, thereby avoiding voids inside the rubber roller body, thereby improving the cooling effect of the textile rubber roller. At the same time, the spiral guide vane can rotate the cooling water to mix the cooling water on the upper and lower sides of the rubber roller body, thereby accelerating heat transfer, avoiding uneven heat absorption of the cooling water, and improving the heat absorption efficiency of the cooling water. However, similar to the comparative documents of the above-mentioned application, when the existing rubber rollers are used, since most rubber rollers and roller cores are of an integrated structure, the rubber rollers cannot replace the rubber roller body or the core shaft separately, resulting in a waste of resources, and causing the practicality of the rubber rollers to decrease and the efficiency of use to decrease.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and an air-spinning guide rubber roller is proposed. Utility Model Content
[0005] The purpose of the utility model is to provide an air-spinning guide rubber roller to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an air-spinning guide rubber roller, comprising a first spliced rubber roller body and an installation assembly, a second spliced rubber roller body is distributed outside the first spliced rubber roller body, and a cross installation groove is opened inside the first spliced rubber roller body, an installation assembly is arranged outside the first spliced rubber roller body, and the installation assembly comprises a cross roller core, a fixed mandrel, a threaded installation groove, a limit installation piece, a docking block, a clamping groove, a docking groove and a clamping block, fixed mandrels are fixed at both ends of the cross roller core, and a threaded installation groove is opened on the outside of the fixed mandrel close to the cross roller core, and a limit installation piece is connected to the outside of the threaded installation groove, a docking block is added on one side of the outside of the first spliced rubber roller body, and clamping grooves are opened on the four corners of the outside of the docking block, a docking groove is opened on one side of the inside of the second spliced rubber roller body, and clamping blocks are added on the four corners of the inside of the docking groove, and a protective assembly is arranged inside the first spliced rubber roller body.
[0007] Furthermore, the inner dimension of the cross mounting groove matches the outer dimension of the cross roller core, and the cross roller core is connected to the first spliced rubber roller body through the cross mounting groove.
[0008] Furthermore, the outer dimensions of the threaded mounting groove match the inner dimensions of the position limiting mounting piece, and the position limiting mounting piece is rotatably connected to the fixed core shaft via the threaded mounting groove.
[0009] Furthermore, the outer dimensions of the docking block match the inner dimensions of the docking groove, and the first splicing rubber roller body is connected to the second splicing rubber roller body through the docking block.
[0010] Furthermore, the inner dimensions of the clamping slot match the outer dimensions of the clamping block, and the clamping block is embeddedly connected to the docking block via the clamping slot.
[0011] Furthermore, the protective component includes an anti-adhesion layer, an elastic layer, a wear-resistant layer, a thermal insulation layer and a rubber layer. The elastic layer is arranged on the inner side of the anti-adhesion layer, and the wear-resistant layer is arranged on the inner side of the elastic layer. A thermal insulation layer is additionally arranged on the inner side of the wear-resistant layer, and a rubber layer is arranged inside the thermal insulation layer.
[0012] Furthermore, an elastic layer and a heat-insulating layer are respectively arranged on the upper and lower sides of the wear-resistant layer, and the wear-resistant layer is arranged and confined between the elastic layer and the heat-insulating layer.
[0013] Furthermore, the outer side of the heat insulation layer is flush with the outer side of the rubber layer, and the outer side of the heat insulation layer is tightly fitted with the outer side of the rubber layer.
[0014] The utility model provides an air-spinning guide rubber roller, which has the following beneficial effects:
[0015] 1. The utility model can avoid the problem that most rubber rollers and roller cores are integrated structures by using the installation assembly arranged on the outside of the first spliced rubber roller body when the air-spinning guide rubber roller is used, so that the rubber roller cannot replace the rubber roller body or the core shaft alone, which wastes resources and causes the problem of reduced practicality of the rubber roller. The internal size of the cross installation groove matches the external size of the cross roller core, so that the cross roller core is installed into the first spliced rubber roller body through the cross installation groove, and the external size of the threaded installation groove opened on the outside of the fixed core shaft fixedly installed on both sides of the outside of the cross roller core matches the internal size of the limit installation piece, and then the limit installation piece is rotatably installed on the fixed core shaft through the threaded installation groove. The outside of the cross roller core is limited by the limiting installation part, and at the same time, the external size of the docking block added on the outside of the first spliced rubber roller body matches the internal size of the docking groove opened on the outside of the second spliced rubber roller body, and the internal size of the clamping groove opened on the outside of the docking block matches the external size of the clamping block added inside the docking groove, so that the docking block is installed into the docking groove through the clamping groove and the clamping block, so that the first spliced rubber roller body and the second spliced rubber roller body are docked and installed, and after several rubber rollers are installed, the multiple rubber rollers are limited by the limiting installation part at the other end, so that the rubber rollers are easy to disassemble and install, and the mobility of the rubber rollers during use is further improved.
[0016] 2. The utility model can prevent the majority of rubber rollers from contacting with fibers during the production process by setting a protective component when the air-spinning guide rubber roller is in use, through the protective component set inside the first spliced rubber roller body, which causes the fibers to easily adhere to the rubber roller, making the fibers bloated and reducing the use efficiency of the rubber roller. The anti-adhesion layer set on the outermost side of the first spliced rubber roller body prevents the fibers from adhering to the rubber roller, thereby improving the production efficiency and product quality of the fibers. The elastic layer set on the inner side of the anti-adhesion layer makes the rubber roller as a whole have a certain elasticity, thereby better contacting with the fibers, thereby improving the yield rate of fiber processing. The wear resistance of the rubber roller as a whole is increased by the wear-resistant layer, thereby extending the overall service life of the rubber roller. The heat insulation layer is used to prevent the rubber roller from overheating after contacting the fibers. At the same time, the overall weight of the rubber roller is increased by the rubber layer, making the fiber processing more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the main body three-dimensional structure of the first spliced rubber roller of the air-spinning guide rubber roller of the utility model;
[0018] Figure 2 It is a schematic diagram of the main body three-dimensional structure of the second spliced rubber roller of the air-spinning guide rubber roller of the utility model;
[0019] Figure 3 The utility model is a schematic diagram of the overall front cross-sectional structure of an air-spinning guide rubber roller.
[0020] In the figure: 1. the main body of the first spliced rubber roller; 2. the main body of the second spliced rubber roller; 3. the cross mounting groove; 4. the mounting assembly; 401. the cross roller core; 402. the fixed core shaft; 403. the threaded mounting groove; 404. the limit mounting piece; 405. the docking block; 406. the clamping groove; 407. the docking groove; 408. the clamping block; 5. the protective assembly; 501. the anti-adhesion layer; 502. the elastic layer; 503. the wear-resistant layer; 504. the heat-insulating layer; 505. the rubber layer. DETAILED DESCRIPTION
[0021] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0022] like Figures 1 to 3As shown, an air-spinning guide rubber roller comprises a first spliced rubber roller body 1 and a mounting assembly 4, wherein a second spliced rubber roller body 2 is distributed outside the first spliced rubber roller body 1, and a cross mounting groove 3 is provided inside the first spliced rubber roller body 1, and a mounting assembly 4 is provided outside the first spliced rubber roller body 1, and the mounting assembly 4 comprises a cross roller core 401, a fixed mandrel 402, a threaded mounting groove 403, a limit mounting piece 404, a docking block 405, a clamping groove 406, a docking groove 407 and a clamping block 408, fixed mandrels 402 are fixed at both ends of the cross roller core 401, and a threaded mounting groove 403 is provided on the outside of the fixed mandrel 402 close to the cross roller core 401, and the threaded mounting groove 403 is connected to the limit mounting piece 404 outside, and the first A docking block 405 is additionally provided on one side of the exterior of the spliced rubber roller body 1, and a clamping groove 406 is provided at four corners of the exterior of the docking block 405; a docking groove 407 is provided on one side of the interior of the second spliced rubber roller body 2, and a clamping block 408 is additionally provided at four corners of the interior of the docking groove 407; the internal dimensions of the cross mounting groove 3 match the external dimensions of the cross roller core 401, and the cross roller core 401 is connected to the first spliced rubber roller body 1 through the cross mounting groove 3; the external dimensions of the threaded mounting groove 403 match the internal dimensions of the limit mounting piece 404, and the limit mounting piece 404 is rotatably connected to the fixed core shaft 402 through the threaded mounting groove 403; the external dimensions of the docking block 405 match the internal dimensions of the docking groove 407, and the first spliced rubber roller body 1 is connected to the second spliced rubber roller body 1 through the docking block 405. The spliced rubber roller body 2 is connected, the internal size of the clamping groove 406 matches the external size of the clamping block 408, and the clamping block 408 is embedded with the docking block 405 through the clamping groove 406, and the internal size of the cross mounting groove 3 matches the external size of the cross roller core 401, so that the cross roller core 401 is installed into the first spliced rubber roller body 1 through the cross mounting groove 3, and the external size of the threaded mounting groove 403 opened on the outside of the fixed mandrel 402 fixedly installed on both sides of the outside of the cross roller core 401 matches the internal size of the limiting mounting piece 404, and then the limiting mounting piece 404 is rotatably installed on the outside of the fixed mandrel 402 through the threaded mounting groove 403, and the first The spliced rubber roller body 1 is limited, and at the same time, the external size of the docking block 405 added to the outside of the first spliced rubber roller body 1 matches the internal size of the docking groove 407 opened on the outside of the second spliced rubber roller body 2, and the internal size of the clamping groove 406 opened on the outside of the docking block 405 matches the external size of the clamping block 408 added inside the docking groove 407, so that the docking block 405 is installed into the docking groove 407 through the clamping groove 406 and the clamping block 408, so that the first spliced rubber roller body 1 and the second spliced rubber roller body 2 are docked and installed, and after the installation of several rubber rollers is completed, the multiple rubber rollers are limited by the limiting installation piece 404 at the other end, so that the rubber rollers are easy to disassemble and install, and the mobility of the rubber rollers during use is further improved;
[0023] like Figure 1 As shown, a protective component 5 is arranged inside the first splicing rubber roller body 1, and the protective component 5 includes an anti-adhesion layer 501, an elastic layer 502, a wear-resistant layer 503, a heat-insulating layer 504 and a rubber layer 505. The elastic layer 502 is arranged inside the anti-adhesion layer 501, and the wear-resistant layer 503 is arranged inside the elastic layer 502, and the heat-insulating layer 504 is additionally arranged inside the wear-resistant layer 503. At the same time, a rubber layer 505 is arranged inside the heat-insulating layer 504, and the elastic layer 502 and the heat-insulating layer 504 are arranged on the upper and lower sides of the wear-resistant layer 503 respectively, and the wear-resistant layer 503 is arranged and limited between the elastic layer 502 and the heat-insulating layer 504, and the outer side of the heat-insulating layer 504 is adjacent to the outer side of the rubber layer 505. The rubber roller body 1 is flush with the outside of the heat-insulating layer 504 and is tightly fitted with the outside of the rubber layer 505. The anti-adhesion layer 501 arranged on the outermost side of the first spliced rubber roller body 1 prevents the fiber from adhering to the rubber roller, thereby improving the fiber production efficiency and product quality. The elastic layer 502 arranged on the inner side of the anti-adhesion layer 501 makes the rubber roller as a whole have a certain elasticity, so that it can better contact with the fiber, thereby improving the yield rate of fiber processing. The wear-resistant layer 503 increases the wear resistance of the rubber roller as a whole, thereby extending the service life of the rubber roller as a whole. The heat-insulating layer 504 is used to prevent the rubber roller from overheating after contacting the fiber. At the same time, the rubber layer 505 increases the overall weight of the rubber roller, making fiber processing more convenient.
[0024] In summary, when the air-spinning guide rubber roller is used, first, the cross roller core 401 is installed into the first spliced rubber roller body 1 through the cross mounting groove 3, and the outer dimensions of the threaded mounting grooves 403 provided on the outside of the fixed core shaft 402 fixedly installed on both sides of the outside of the cross roller core 401 match the inner dimensions of the limiting mounting parts 404, and then the limiting mounting parts 404 are rotatably installed on the outside of the fixed core shaft 402 through the threaded mounting grooves 403, and the first spliced rubber roller body 1 installed on the outside of the cross roller core 401 is limited by the limiting mounting parts 404, and at the same time, the outer dimensions of the docking block 405 added to the outside of the first spliced rubber roller body 1 match the inner dimensions of the docking groove 407 provided on the outside of the second spliced rubber roller body 2, and the inner dimensions of the clamping groove 406 provided on the outside of the docking block 405 match the inner dimensions of the docking groove 407. The external dimensions of the additional internal clamping block 408 are matched, so that the docking block 405 can be installed into the docking groove 407 through the clamping groove 406 and the clamping block 408, so that the first spliced rubber roller body 1 and the second spliced rubber roller body 2 are docked and installed. Then, the anti-adhesion layer 501 arranged on the outermost side of the first spliced rubber roller body 1 prevents the fiber from adhering to the rubber roller, thereby improving the fiber production efficiency and product quality. The elastic layer 502 arranged on the inner side of the anti-adhesion layer 501 makes the rubber roller as a whole have a certain elasticity, so as to better contact with the fiber. The wear resistance of the rubber roller as a whole is increased through the wear-resistant layer 503, thereby extending the overall service life of the rubber roller. The heat insulation layer 504 is used to prevent the rubber roller from overheating after contacting the fiber. At the same time, the overall weight of the rubber roller is increased by the rubber layer 505, making fiber processing more convenient.
[0025] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. An air-spinning guide rubber roller, comprising a first spliced rubber roller body (1) and a mounting assembly (4), characterized in that: The first spliced rubber roller body (1) is provided with a second spliced rubber roller body (2) on the outside, and a cross mounting groove (3) is provided on the inside of the first spliced rubber roller body (1). The first spliced rubber roller body (1) is provided with a mounting assembly (4) on the outside, and the mounting assembly (4) comprises a cross roller core (401), a fixed core shaft (402), a threaded mounting groove (403), a position limiting mounting member (404), a docking block (405), a clamping groove (406), a docking groove (407) and a clamping block (408). The fixed core shaft (402) is fixed at both ends of the cross roller core (401). A threaded mounting groove (403) is provided on the outside of the fixed core shaft (402) near the cross roller core (401), and the threaded mounting groove (403) is externally connected to a limited mounting piece (404); a docking block (405) is additionally provided on the outside of the first spliced rubber roller body (1), and four corners of the outside of the docking block (405) are provided with snap-in grooves (406); a docking groove (407) is provided on the inside of the second spliced rubber roller body (2), and four corners of the inside of the docking groove (407) are additionally provided with snap-in blocks (408); and a protective component (5) is provided inside the first spliced rubber roller body (1).
2. The air spinning guide rubber roller according to claim 1, characterized in that: The inner dimensions of the cross mounting groove (3) match the outer dimensions of the cross roller core (401), and the cross roller core (401) is connected to the first spliced rubber roller body (1) via the cross mounting groove (3).
3. The air spinning guide rubber roller according to claim 1, characterized in that: The outer dimensions of the threaded mounting groove (403) match the inner dimensions of the position-limiting mounting member (404), and the position-limiting mounting member (404) is rotatably connected to the fixed core shaft (402) via the threaded mounting groove (403).
4. The air spinning guide rubber roller according to claim 1, characterized in that: The external dimensions of the docking block (405) match the internal dimensions of the docking groove (407), and the first splicing rubber roller body (1) is connected to the second splicing rubber roller body (2) via the docking block (405).
5. The air spinning guide rubber roller according to claim 1, characterized in that: The inner dimensions of the clamping slot (406) match the outer dimensions of the clamping block (408), and the clamping block (408) is embeddedly connected to the docking block (405) via the clamping slot (406).
6. The air spinning guide rubber roller according to claim 1, characterized in that: The protective component (5) comprises an anti-adhesion layer (501), an elastic layer (502), a wear-resistant layer (503), a heat-insulating layer (504) and a rubber layer (505); the elastic layer (502) is arranged on the inner side of the anti-adhesion layer (501); the wear-resistant layer (503) is arranged on the inner side of the elastic layer (502); a heat-insulating layer (504) is additionally arranged on the inner side of the wear-resistant layer (503); and a rubber layer (505) is arranged inside the heat-insulating layer (504).
7. The air spinning guide rubber roller according to claim 6, characterized in that: The elastic layer (502) and the heat insulating layer (504) are respectively arranged on the upper and lower sides of the wear-resistant layer (503), and the wear-resistant layer (503) is arranged and confined between the elastic layer (502) and the heat insulating layer (504).
8. The air spinning guide rubber roller according to claim 6, characterized in that: The outer side of the heat insulating layer (504) is flush with the outer side of the rubber layer (505), and the outer side of the heat insulating layer (504) is in close contact with the outer side of the rubber layer (505).
Citation Information
Patent Citations
Textile rubber roller with efficient cooling function
CN216785242U