Denim dyeing equipment

By using guided components and servo motors to drive the fabric dyeing equipment, the problem of fabric stacking has been solved, the dyeing effect and processing efficiency have been improved, and the equipment has been made more flexible and resource-saving.

CN222313527UActive Publication Date: 2025-01-07HESHAN HENGSHENG TEXTILE CO LTD
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Patent Information

Application Number
CN202421058411.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-01-07
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

Existing denim dyeing equipment lacks auxiliary guiding mechanisms, which causes fabric stacking, affecting the dyeing effect and reducing processing efficiency.

Method used

A guiding assembly including a sleeve rod, a fabric tube, an inner guide roller, and an outer guide roller is designed. Through sliding connection and servo motor drive, the fabric flow is guided, stacking is avoided, and the dyeing stroke is adjusted.

Benefits of technology

It effectively avoids fabric stacking, improves dyeing effect and processing efficiency, reduces resource waste, and is small in size and flexible and convenient to use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of denim fabric processing, in particular to denim fabric dyeing equipment which comprises a base, a shell and a cover plate, the top of the base is connected with the shell through a bolt, the top of the shell is provided with the corresponding cover plate, and the cover plate is connected with the top of the shell through a bottom inserting block and a bottom inserting groove. A guide assembly is arranged in the shell; the guide assembly comprises a sleeve rod, the shell is rotationally connected with the sleeve rod through a rotating shaft, the periphery of the sleeve rod is connected with a material distribution barrel in a sleeving mode, an inner guide roller and an outer guide roller are arranged on the periphery of the material distribution barrel, and the inner guide roller and the outer guide roller are both slidably connected with the shell; by improving the fluidity of the denim fabric, the fabric is prevented from being stacked in the equipment, the dyeing effect is improved, meanwhile, the processing efficiency of the denim fabric is improved, and therefore the using effect is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of denim fabric processing, in particular to a denim fabric dyeing device. Background Art

[0002] Denim is a thicker, yarn-dyed warp twill cotton cloth. The warp yarn is dark in color, usually indigo, and the weft yarn is light in color, usually light gray or scoured white yarn. It usually needs to be dyed into the required color through dyeing equipment. The dyeing effect directly affects the production quality of denim fabric.

[0003] At present, when using dyeing equipment, there is a lack of auxiliary guiding mechanism, and the denim fabric usually needs to be completely immersed in the equipment. However, since there are a lot of fabrics, it is easy to stack up, which not only affects the dyeing effect of the fabrics, but also causes uneven dyeing. Therefore, a denim fabric dyeing equipment is proposed to increase the fluidity of the denim fabric, avoid stacking of the fabrics in the equipment, improve the dyeing effect, and also help to improve the processing efficiency of the denim fabric, thereby improving the use effect. Utility Model Content

[0004] In view of the problems in the prior art, the utility model provides a denim fabric dyeing device, so as to avoid the stacking of fabrics in the device, improve the dyeing effect, and also help to improve the processing efficiency of the denim fabric, thereby improving the use effect.

[0005] The technical solution adopted by the utility model to solve the technical problem is a denim dyeing device, comprising a base, a shell and a cover plate, the top of the base is connected to the shell by bolts, the top of the shell is provided with a corresponding cover plate, and the cover plate is connected to the top of the shell by a bottom plug-in slot, and a guide assembly is provided in the shell;

[0006] The guide assembly includes a sleeve rod, and the shell is rotatably connected to the sleeve rod through a rotating shaft. The outer periphery of the sleeve rod is sleeve-connected with a material distributing cylinder. The outer periphery of the material distributing cylinder is provided with an inner guide roller and an outer guide roller, and the inner guide roller and the outer guide roller are both slidably connected to the shell.

[0007] By adopting the above technical solution, the flow can be guided to avoid the stacking of fabrics affecting the dyeing effect, while improving the fabric processing efficiency.

[0008] Specifically, a slide groove is provided at the bottom of the shell, a slide seat is slidably connected in the slide groove, and the top of the slide seat is rotatably connected to the inner guide roller and the outer guide roller via a rotating shaft.

[0009] By adopting the above technical solution, the sliding connection method can be used to increase the flexibility of the use of the guide component, and at the same time adjust the dyeing stroke of the cloth, thereby improving the use effect of the equipment.

[0010] Specifically, a winding roller is installed on one side of the shell through a sleeve rod, a second servo motor is connected to the bottom of the shell through bolts, and the second servo motor is connected to the winding roller through a driving shaft.

[0011] By adopting the above technical solution, it is convenient to drive the winding roller to rotate and unload the material.

[0012] Specifically, the sleeve rod includes a protrusion.

[0013] By adopting the above technical solution, it is convenient to sleeve the connecting sleeve rod between the material distributing drum and the winding roller, and perform auxiliary limiting at the same time.

[0014] Specifically, a support seat is installed on the top of the cover plate through a bearing. The top of the cover plate is located on the periphery of the support seat and is rotatably connected to a guide wheel corresponding to the inner guide roller and the outer guide roller through a rotating shaft. The top of the cover plate is connected to a servo motor through bolts, and the servo motor is connected to the support seat through a driving shaft.

[0015] By adopting the above technical solution, the function of assisting the installation of the winding roller and the cloth drum can be achieved.

[0016] Specifically, a strip air cushion is connected to one side of the slide seat in the slide groove by gluing, and a compression spring is installed on the other side of the slide seat in the slide groove through a spring seat.

[0017] By adopting the above technical solution, it is convenient to utilize deformation and elastic force to assist in controlling and adjusting the position of the slide seat.

[0018] Specifically, a feeding port is provided on one side of the shell, and a discharging port is provided on the bottom of the shell.

[0019] By adopting the above technical solution, the input and output of dyes are facilitated.

[0020] Beneficial effects of the utility model:

[0021] (1) The denim fabric dyeing equipment described in the utility model can add a guiding mechanism for the denim fabric inside the equipment by means of the sleeve rod, fabric tube, inner guide roller and outer guide roller, so as to drive the fabric to move in the dye of the equipment, which can not only avoid the situation of fabric stacking, but also help to improve the dyeing effect and speed, accelerate the processing efficiency of the denim fabric, and the equipment is small in size and more efficient and convenient to use.

[0022] (2) The denim dyeing equipment described in the utility model can utilize sliding connection to adjust the use position of the guide component according to actual use needs through the provided shell, slide groove, and slide seat, thereby realizing the adjustment operation of the denim dyeing stroke, which can not only improve the flexibility of equipment use, but also assist in squeezing out excess dye, thereby reducing resource waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0025] Figure 2 This is a schematic diagram of the housing structure of the utility model;

[0026] Figure 3 This is a schematic diagram of the top view of the shell structure of the utility model;

[0027] Figure 4 It is a schematic diagram of a top view and cross-sectional structure of a shell of the utility model;

[0028] Figure 5 This is a schematic diagram of the sleeve rod structure of the utility model;

[0029] Figure 6 This is a schematic diagram of the cross-sectional structure of the cover plate of the utility model;

[0030] In the figure: 1. base; 2. shell; 201. slide groove; 202. slide seat; 203. strip air cushion; 204. compression spring; 3. cover plate; 301. support seat; 302. guide wheel; 4. guide assembly; 401. sleeve rod; 402. cloth drum; 403. inner guide roller; 404. outer guide roller; 405. winding roller; 406. bump; 5. servo motor; 6. second servo motor; 7. feeding port; 8. discharging port. DETAILED DESCRIPTION

[0031] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0032] In order to avoid the stacking of fabrics in the equipment and improve the dyeing effect, it is also beneficial to improve the processing efficiency of denim fabrics, thereby improving the use effect. Figure 1-3 As shown, a denim dyeing device described in the utility model comprises a base 1, a shell 2 and a cover plate 3, the top of the base 1 is connected to the shell 2 by bolts, the top of the shell 2 is provided with a corresponding cover plate 3, and the cover plate 3 is connected to the top of the shell 2 by a bottom plug-in slot, and a guide assembly 4 is provided in the shell 2;

[0033] The guide assembly 4 includes a sleeve rod 401, and the shell 2 is rotatably connected to the sleeve rod 401 through a rotating shaft. The outer periphery of the sleeve rod 401 is sleeved and connected to a material distributing cylinder 402. The outer periphery of the material distributing cylinder 402 is provided with an inner guide roller 403 and an outer guide roller 404, and the inner guide roller 403 and the outer guide roller 404 are both slidably connected to the shell 2.

[0034] When in use, the cloth drum 402, the inner guide roller 403 and the outer guide roller 404 can assist in guiding the flow of the denim cloth in the device, which can not only avoid stacking and affect the dyeing effect, but also help to improve the dyeing efficiency.

[0035] In order to improve the flexibility and functionality of the device, for example, Figure 1 , Figure 2 As shown, the utility model also includes that a slide groove 201 is opened at the bottom of the shell 2, a slide seat 202 is slidably connected in the slide groove 201, and the top of the slide seat 202 is rotatably connected to the inner guide roller 403 and the outer guide roller 404 through a rotating shaft.

[0036] When in use, the slide groove 201 and the slide seat 202 are used to facilitate adjustment of the use positions of the inner guide roller 403 and the outer guide roller 404, thereby completing the adjustment operation of the denim fabric travel, which can not only increase the flexibility of the equipment, but also assist in the extrusion and stripping effect.

[0037] For example, Figure 1 , Figure 4 As shown, the utility model also includes that a winding roller 405 is installed on one side of the shell 1 through a sleeve rod 401, and a second servo motor 6 is connected to the bottom of the shell 2 through bolts, and the second servo motor 6 is connected to the winding roller 405 through a driving shaft.

[0038] When in use, the second servo motor 6 drives the winding roller 405 to rotate, which can drive the cloth to be wound up.

[0039] For example, Figure 5 As shown, the utility model further includes that the sleeve rod 401 includes a protrusion 406 .

[0040] When in use, the sleeve rod 401 is convenient for plugging into the fabric tube 402 and the winding roller 405, and at the same time plays an auxiliary limiting effect.

[0041] For example, Figure 6As shown, the utility model also includes that a support seat 301 is installed on the top of the cover plate 3 through a bearing, and the top of the cover plate 3 is located at the periphery of the support seat 301 and is rotatably connected to a guide wheel 302 corresponding to an inner guide roller 403 and an outer guide roller 404 through a rotating shaft, and the top of the cover plate 3 is connected to a servo motor 5 through bolts, and the servo motor 5 is connected to the support seat 301 through a driving shaft.

[0042] When in use, it is convenient to guide and install the material distributing cylinder 402 and the winding roller 405 .

[0043] For example, Figure 4 As shown, the utility model also includes that a strip air cushion 203 is connected by gluing on one side of the slide seat 202 in the slide slot 201, and a compression spring 204 is installed on the other side of the slide seat 202 in the slide slot 201 through a spring seat.

[0044] When in use, the use position of the slide seat 202 can be easily controlled and adjusted through the deformation of the strip air cushion 203 caused by inflation and deflation and the elastic force of the compression spring 204 .

[0045] For example, Figure 1 As shown, the utility model further includes that a feeding port 7 is provided on one side of the shell 2 , and a discharging port 8 is provided on the bottom of the shell 2 .

[0046] When in use, the feeding port 7 and the discharging port 8 facilitate the input and output of dye.

[0047] When the utility model is used, the operator first places the cloth drum 402 on the support seat 301 of the cover plate 3, and according to the guiding direction, one end of the denim cloth is inserted through the guide wheel 302 in sequence, and then one end of the denim cloth is fixedly connected to the winding roller 405, and then the cover plate 3, the cloth drum 402 and the winding roller 405 are simultaneously placed in the shell 2, so that the cloth drum 402 and the winding roller 405 are sleeved on the periphery of the sleeve rod 402, and the protrusion 406 is used to perform auxiliary limiting processing. Since there is still a distance between the support seat 301, the guide wheel 302 and the top of the inner guide roller 403 and the outer guide roller 404, it can avoid affecting the rotation of the equipment during the dyeing process;

[0048] Then, dye is manually injected through the feeding port 7, and the servo motor 5 and the second servo motor 6 are manually turned on to drive the rotation of the cloth drum 402 and the winding roller 405, so that the denim cloth can flow around the inner guide roller 403 and the outer guide roller 404, thereby guiding the flow to avoid the influence of cloth stacking on the dyeing effect and improve the dyeing efficiency, which is not only convenient for recycling, but also has a small overall size, occupies less space, and is more convenient and reliable to use;

[0049] Moreover, according to actual processing needs, the strip air cushion 203 can be inflated and deflated through an external air pump device, and the deformation caused by the inflation and deflation and the elastic force of the compression spring 204 can be used to adjust the use position of the slide 202, thereby completing the adjustment of the inner guide roller 403 and the outer guide roller 404, so as to adjust the guiding flow stroke of the cloth, increase the flexibility of the equipment use, and at the same time, after the dyeing process is completed, play a certain auxiliary extrusion and stripping effect, and reduce the waste of dye resources.

[0050] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.

Claims

1. A denim dyeing device, characterized in that: The invention comprises a base (1), a shell (2) and a cover plate (3); the top of the base (1) is connected to the shell (2) via bolts; the top of the shell (2) is provided with a corresponding cover plate (3); the cover plate (3) is connected to the top of the shell (2) via a bottom plug-in slot; and a guide assembly (4) is provided inside the shell (2); The guide assembly (4) comprises a sleeve rod (401), and the housing (2) is rotatably connected to the sleeve rod (401) via a rotating shaft, the outer periphery of the sleeve rod (401) is sleeve-connected with a material distributing cylinder (402), the outer periphery of the material distributing cylinder (402) is provided with an inner guide roller (403) and an outer guide roller (404), and the inner guide roller (403) and the outer guide roller (404) are both slidably connected to the housing (2).

2. The denim dyeing equipment according to claim 1, characterized in that: A slide groove (201) is provided at the bottom of the shell (2), a slide seat (202) is slidably connected in the slide groove (201), and the top of the slide seat (202) is rotatably connected to an inner guide roller (403) and an outer guide roller (404) via a rotating shaft.

3. The denim dyeing equipment according to claim 1, characterized in that: A winding roller (405) is installed on one side of the housing (2) via a sleeve rod (401), a second servo motor (6) is connected to the bottom of the housing (2) via bolts, and the second servo motor (6) is connected to the winding roller (405) via a drive shaft.

4. The denim dyeing equipment according to claim 1, characterized in that: The sleeve rod (401) comprises a protrusion (406).

5. The denim dyeing equipment according to claim 1, characterized in that: A support seat (301) is installed at the top of the cover plate (3) via a bearing; the top of the cover plate (3) is located at the periphery of the support seat (301) and is rotatably connected to a guide wheel (302) corresponding to an inner guide roller (403) and an outer guide roller (404) via a rotating shaft; the top of the cover plate (3) is connected to a servo motor (5) via bolts, and the servo motor (5) is connected to the support seat (301) via a driving shaft.

6. The denim dyeing equipment according to claim 2, characterized in that: A strip-shaped air cushion (203) is connected to one side of the slide seat (202) in the slide groove (201) by gluing, and a compression spring (204) is installed on the other side of the slide seat (202) in the slide groove (201) via a spring seat.

7. The denim dyeing equipment according to claim 1, characterized in that: A feeding port (7) is provided on one side of the shell (2), and a discharging port (8) is provided at the bottom of the shell (2).