PVC (Polyvinyl Chloride) floor capable of being molded and chamfered on line

By adopting threaded barrel, rotary hole, limit groove and limit rod structure in PVC floor, combined with anti-slip sleeve and sealant, the problems of chamfered color film retracting and floor displacement are solved, and the tight connection of the floor is achieved and High performance sealing.

CN222314485UActive Publication Date: 2025-01-07CHANGZHOU XINOU NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202323613259.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-27
Publication Date
2025-01-07
Estimated Expiration
2033-12-27

AI Technical Summary

Technical Problem

When the PVC floor is molded into a chamfer, the chamfered color film may shrink and rebound, resulting in color distortion. The floor is easily displaced due to external impact or vibration after being put together, increasing the probability of gaps.

Method used

The threaded barrel, rotary hole, limit groove and limit rod structure between the first assembled floor and the second assembled floor are adopted, and combined with the anti-slip sleeve and sealant, the tight connection is achieved through the rotation of the threaded barrel and the coordination of the limit groove. Prevent displacement and improve fire resistance through graphite flame retardant layer.

Benefits of technology

It effectively prevents the color distortion of the chamfered color film, enhances the connection tightness of the floor, reduces the appearance of gaps, and improves the sealing, waterproof and fireproof performance of the floor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a PVC (polyvinyl chloride) floor capable of being molded and chamfered on line, which comprises a first assembled floor, and the right side of the first assembled floor is movably connected with a second assembled floor; according to the PVC floor capable of being molded and chamfered on line, the outlines of the splicing positions of the first splicing floor and the second splicing floor are matched with the installation sliding grooves, the bearing plates can splice the floors, the first splicing floor and the second splicing floor which are spliced together can be limited by arranging the rotating holes, the threaded cylinders and the threaded rods, and therefore the first splicing floor and the second splicing floor which are spliced together can be limited. The connecting tightness between the first assembled floor and the second assembled floor is guaranteed, the decorative layer can perfectly wrap the floor through a polymer PVC film and is durable due to the fact that the decorative layer has a stable molecular structure, the positioning layer is a PET film, the decorative layer can be supported and positioned during die pressing and chamfering, and the service life of the decorative layer is prolonged. And the condition of color distortion caused by shrinkage and resilience of the decorative layer is prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of PVC floors, in particular to a PVC floor capable of being chamfered by online molding. Background Art

[0002] PVC floor is a new type of lightweight floor decoration material that is very popular in the world today. It is also called lightweight floor material. It is a popular product in Europe, America, Japan and South Korea in Asia. It is popular abroad. PVC floor is made of polyvinyl chloride material. It is made of polyvinyl chloride and its copolymer resin as the main raw materials, and is added with fillers, colorants and other auxiliary materials. It is produced on a sheet-like continuous substrate through coating process or calendering, extrusion or extrusion process. In order to improve the three-dimensional effect and overall texture of the floor, PVC floor manufacturers on the market usually perform molded chamfering on the floor. Molded chamfering refers to the use of precise CNC molding technology, hot pressing molding at standard temperature and precise time to directly generate the four-side chamfers of the floor.

[0003] The patent document with application number CN202123001479.5 discloses an online molded chamfered PVC floor and its equipment, including a floor body, wherein the floor body includes an SPC substrate, a decorative layer and a wear-resistant layer, and the floor body includes a first assembled floor and a second assembled floor, and the first assembled floor and the second assembled floor are mutually clamped. The online molded chamfered PVC floor uses an arc chamfer, which makes the entire floor clearly layered in appearance. Due to the extensibility of the chamfered color film, the overall effect is highly unified, and there is no problem of paint peeling. The visual effect is more beautiful, more durable and environmentally friendly. The first assembled floor and the second assembled floor are clamped and fixed by the interference fit of the concave clamping groove and the wedge-shaped clamping strip. The fixing method is simple and effective, and not easy to loosen. The floor body can achieve surface wear resistance through the wear-resistant layer set.

[0004] The chamfered color film of the above application may shrink and rebound during the molding and chamfering, resulting in color distortion of the chamfered color film, thereby affecting the aesthetics of the floor. In addition, it only relies on the interference fit of the recessed slots and the wedge-shaped slots to fix the first assembled floor and the second assembled floor, which makes it easy for the two to move due to external impact or vibration after splicing, increasing the probability of gaps and affecting the splicing effect. To address the above problems, we have launched a PVC floor that can be molded and chamfered online. Utility Model Content

[0005] The utility model discloses a PVC floor capable of online molding chamfering, aiming to solve the technical problems that the chamfered color film may shrink and rebound during molding chamfering, and the floor may be easily displaced due to external impact or vibration after being assembled.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A PVC floor with online molded chamfers comprises a first assembled floor, wherein the first assembled floor is movably connected to a second assembled floor on the right side, the tops of the first assembled floor and the second assembled floor are both provided with arc chamfers, a threaded rod is fixedly connected to the bottom end of the second assembled floor, a containing groove is provided in the first assembled floor, a threaded cylinder is rotatably connected in the containing groove, a rotating hole is provided at the front end of the first assembled floor, an installation slide groove is provided at the bottom end of the first assembled floor and the bottom end of the second assembled floor, a bearing plate is slidably connected in the installation slide groove, an SPC substrate is provided in the first assembled floor and the second assembled floor, a positioning layer is provided above the SPC substrate, a decorative layer is provided on the top of the positioning layer, and a wear-resistant layer is provided on the top of the decorative layer.

[0008] Furthermore, an anti-slip sleeve is provided on the surface of the threaded barrel, sealant is filled between the first assembled floor and the second assembled floor, a limiting groove is provided in the first assembled floor below the containing groove, a limiting rod is provided in the limiting groove, the bottom end of the threaded barrel and the top end of the limiting rod are fixedly connected, the size of the containing groove is larger than the size of the threaded barrel, the size of the limiting groove is larger than the size of the limiting rod, the bearing plate is U-shaped, the width of the bearing plate is equal to the sum of the widths of the two installation grooves, a graphite flame retardant layer is provided between the SPC substrate and the positioning layer, the positioning layer is made of PET film material, the decorative layer is made of polymer PVC film material, and the wear-resistant layer is made of aluminum oxide.

[0009] Providing an anti-slip sleeve on the surface of the threaded barrel can prevent slipping during its rotation; providing a limit groove and a limit rod can prevent the threaded barrel from displacement during rotation, effectively ensuring the splicing effect; the size of the containing groove is larger than the size of the threaded barrel and the size of the limit groove is larger than the size of the limit rod, which can reduce the wear on the threaded barrel; the bearing plate is U-shaped and its width is equal to the sum of the widths of the two installation grooves, so that it can limit the first assembled floor and the second assembled floor spliced ​​together in the horizontal direction; filling sealant between the first assembled floor and the second assembled floor can further reduce the probability of water or tiny foreign matter penetrating from the gap between the first assembled floor and the second assembled floor; and providing a graphite flame retardant layer can effectively improve the fire resistance of the floor.

[0010] The utility model provides a PVC floor that can be chamfered by online molding through improvement. Compared with the prior art, it has the following improvements and advantages:

[0011] First: In the utility model, the decorative layer adopts a high-molecular PVC film so that it can perfectly wrap the floor, and because it has a stable molecular structure, it is durable. The positioning layer adopts a PET film, which can support and position the decorative layer during molded chamfering to prevent the decorative layer from color distortion due to shrinkage and rebound. At the same time, the PET film also has good gas and moisture barrier properties, which is beneficial to improve the sealing and waterproof properties of the floor. The wear-resistant layer can increase the anti-fouling and wear-resistant effect of the surface of the floor during use.

[0012] Secondly: The utility model can preliminarily splice the floors by installing the slide groove and the bearing plate according to the contour of the joint of the first assembled floor and the second assembled floor, and can limit the first assembled floor and the second assembled floor spliced ​​together in the longitudinal direction by arranging the rotating hole, the threaded tube, and the threaded rod, thereby ensuring the tightness of the connection between the first assembled floor and the second assembled floor, preventing the floor from being displaced due to external collision or vibration, and effectively reducing the gap between the floors to reduce the probability of water or tiny foreign objects falling into the bottom of the floor. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the overall structure of a PVC floor that can be chamfered by online molding proposed by the utility model;

[0014] Figure 2 This is an enlarged structural diagram of a threaded tube of a PVC floor that can be chamfered by online molding proposed by the utility model;

[0015] Figure 3 The utility model discloses a floor cross-sectional structure diagram of a PVC floor capable of online molded chamfering.

[0016] In the attached drawings: 1. first assembled floor; 2. second assembled floor; 3. threaded rod; 4. containing groove; 5. threaded cylinder; 6. rotating hole; 7. limiting groove; 8. limiting rod; 9. installation slide; 10. bearing plate; 11. SPC substrate; 12. graphite flame retardant layer; 13. positioning layer; 14. decorative layer; 15. wear-resistant layer. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application usually described and marked in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application claimed for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the present application.

[0018] The utility model discloses a PVC floor capable of online molding chamfering, which is mainly used in scenarios where the chamfered color film may shrink and rebound during molding chamfering, and the floor may be easily displaced due to external impact or vibration after being assembled.

[0019] Reference Figure 1-Figure 3 A PVC floor with online molded chamfers comprises: a first assembled floor 1, a second assembled floor 2 is movably connected to the right side of the first assembled floor 1, the tops of the first assembled floor 1 and the second assembled floor 2 are both provided with arc chamfers, a threaded rod 3 is fixedly connected to the bottom end of the second assembled floor 2, a containing groove 4 is provided in the first assembled floor 1, a threaded cylinder 5 is rotatably connected in the containing groove 4, a rotating hole 6 is provided at the front end of the first assembled floor 1, an installation slide groove 9 is provided at the bottom end of the first assembled floor 1 and the bottom end of the second assembled floor 2, a bearing plate 10 is slidably connected in the installation slide groove 9, an SPC substrate 11 is provided in the first assembled floor 1 and the second assembled floor 2, a positioning layer 13 is provided above the SPC substrate 11, a decorative layer 14 is provided on the top of the positioning layer 13, and a wear-resistant layer 15 is provided on the top of the decorative layer 14.

[0020] In this embodiment, the first assembled floor 1 and the second assembled floor 2 are assembled together, and then the two are slid so that the installation groove 9 at the bottom can completely slide into the top of the supporting plate 10, and then the finger or tool is inserted into the rotating hole 6 and the threaded cylinder 5 is rotated to rotate it in the containing groove 4. As the threaded cylinder 5 rotates, the threaded rod 3 will move toward the bottom of the threaded cylinder 5 until the threaded rod 3 completely enters the threaded cylinder 5. The U-shaped supporting plate 10 can limit the first assembled floor 1 and the second assembled floor 2 assembled together to prevent the floor from being displaced due to external collision or vibration, and effectively reduce the gap between the floors to reduce the probability of water or small foreign matter falling into the bottom of the floor. The decorative layer 14 adopts a polymer PVC film, which has excellent ductility and can perfectly wrap The decorative layer 14 is durable due to its stable molecular structure, and has a very good inhibitory effect on corrosion caused by changes in temperature, oil, dust, mud and the like. The positioning layer 13 is made of PET film. Since the PET film is strong and tear-resistant, it is very suitable for applications requiring high tensile strength and dimensional stability, so that the decorative layer 14 can be supported and positioned during molded chamfering to prevent the decorative layer 14 from color distortion due to shrinkage and rebound, thereby effectively ensuring the aesthetics of the floor. At the same time, the PET film also has good gas and moisture barrier properties, which is beneficial to improving the sealing and waterproof properties of the floor. The wear-resistant layer 15 can increase the anti-fouling and wear-resistant effect of the surface of the floor during use, thereby reducing the probability of damage to the floor caused by trampling or friction with objects.

[0021] In the above scheme, it is considered that the threaded barrel 5 is round and easy to slip when sliding on it. The threaded barrel 5 will be displaced during the rotation process due to the lack of a limiting structure, thereby affecting the assembly effect. If the receiving groove 4 and the limiting groove 7 are too small, the threaded barrel 5 and the limiting rod 8 will rub against the receiving groove 4 and the limiting groove 7 respectively during the rotation process, thereby causing wear to the threaded barrel 5. If the size of the bearing plate 10 is not suitable, it will not be tight enough after being assembled with the first assembled floor 1 and the second assembled floor 2, thereby affecting the assembly effect. The floor is easy to be ignited during actual use, thereby posing a greater safety hazard. The specific operation is as follows:

[0022] Reference Figure 3 In a preferred embodiment, a non-slip sleeve is provided on the surface of the threaded barrel 5, a sealant is filled between the first assembled floor 1 and the second assembled floor 2, a limiting groove 7 is provided below the containing groove 4 in the first assembled floor 1, a limiting rod 8 is provided in the limiting groove 7, a bottom end of the threaded barrel 5 and a top end of the limiting rod 8 are fixedly connected, the size of the containing groove 4 is larger than the size of the threaded barrel 5, the size of the limiting groove 7 is larger than the size of the limiting rod 8, the bearing plate 10 is U-shaped, the width of the bearing plate 10 is equal to the sum of the widths of the two mounting slide grooves 9, and a graphite flame retardant layer 12 is provided between the SPC substrate 11 and the positioning layer 13;

[0023] In this embodiment, by arranging an anti-skid sleeve on the surface of the threaded barrel 5, the friction between the threaded barrel 5 and the hand or tool can be increased, thereby preventing slipping during the rotation of the threaded barrel 5; by arranging the limiting groove 7 and the limiting rod 8, the threaded barrel 5 can be limited, thereby preventing the threaded barrel 5 from being displaced during the rotation, effectively ensuring the splicing effect; the size of the containing groove 4 is larger than the size of the threaded barrel 5; the size of the limiting groove 7 is larger than the size of the limiting rod 8, thereby reducing the wear on the threaded barrel 5; the bearing plate 10 is U-shaped and its width is equal to the sum of the widths of the two installation grooves 9, so that it can limit the first assembled floor 1 and the second assembled floor 2 spliced ​​together in the horizontal direction, thereby further improving the tightness of the connection between the first assembled floor 1 and the second assembled floor 2; by filling the sealant between the first assembled floor 1 and the second assembled floor 2, the probability of water or tiny foreign matter penetrating from the gap between the first assembled floor 1 and the second assembled floor 2 can be further reduced; by arranging the graphite flame retardant layer 12, the fire resistance of the floor can be effectively improved, thereby helping to improve the safety of the floor.

[0024] The above are only preferred specific implementations of the utility model, but the protection scope of the utility model is not limited to them. The replacement can be a replacement of part of the structure, device, method steps, or a complete technical solution. Equivalent replacement or changes based on the technical solution of the utility model and its utility model concept should be included in the protection scope of the utility model.

Claims

1. A PVC floor with chamfering that can be molded online, characterized in that: The invention comprises a first assembled floor (1), wherein the first assembled floor (1) is movably connected to the second assembled floor (2) on the right side, the tops of the first assembled floor (1) and the second assembled floor (2) are both provided with arc chamfers, the bottom of the second assembled floor (2) is fixedly connected to a threaded rod (3), a containing groove (4) is provided in the first assembled floor (1), a threaded cylinder (5) is rotatably connected in the containing groove (4), a rotating hole (6) is provided at the front end of the first assembled floor (1), a mounting groove (9) is provided at the bottom end of the first assembled floor (1) and the bottom end of the second assembled floor (2), a bearing plate (10) is slidably connected in the mounting groove (9), an SPC substrate (11) is provided in the first assembled floor (1) and the second assembled floor (2), a positioning layer (13) is provided above the SPC substrate (11), a decorative layer (14) is provided at the top end of the positioning layer (13), and a wear-resistant layer (15) is provided at the top end of the decorative layer (14).

2. The PVC floor with online molded chamfering according to claim 1, characterized in that: The surface of the threaded cylinder (5) is covered with an anti-slip sleeve.

3. The PVC floor with online molded chamfering according to claim 1, characterized in that: Sealant is filled between the first assembled floor (1) and the second assembled floor (2).

4. The PVC floor with online molded chamfering according to claim 1, characterized in that: A limiting groove (7) is arranged below the containing groove (4) in the first assembled floor (1), a limiting rod (8) is arranged in the limiting groove (7), and the bottom end of the threaded cylinder (5) and the top end of the limiting rod (8) are fixedly connected.

5. The PVC floor with online molded chamfering according to claim 4, characterized in that: The size of the containing groove (4) is larger than the size of the threaded cylinder (5), and the size of the limiting groove (7) is larger than the size of the limiting rod (8).

6. The PVC floor with online molded chamfering according to claim 1, characterized in that: The bearing plate (10) is U-shaped, and the width of the bearing plate (10) is equal to the sum of the widths of the two mounting slots (9).

7. The PVC floor with online molded chamfering according to claim 1, characterized in that: A graphite flame retardant layer (12) is provided between the SPC substrate (11) and the positioning layer (13).

8. The PVC floor with online molded chamfering according to claim 1, characterized in that: The positioning layer (13) is made of PET film material, the decorative layer (14) is made of high molecular PVC film material, and the wear-resistant layer (15) is made of aluminum oxide.

Citation Information

Patent Citations

  • PVC (polyvinyl chloride) floor with online mold pressing chamfering function and equipment thereof

    CN216787734U