Novel gear structure for speed reducer transmission
By introducing a sealing sleeve and magnetic adsorption device into the gear structure of the reducer, the problems of bushing collision damage and metal debris friction are solved, and the service life of the worm and gear is extended.
Patent Information
- Application Number
- CN202420847135.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-04-23
AI Technical Summary
The worm end sleeve of the existing reducer is susceptible to collision damage, and the worm and gear friction produce metal debris, which affects the service life, and the sealing device cannot effectively protect the external area.
A gear structure including a sealing sleeve and an oil box is designed, which protects the outside of the sleeve to prevent collision damage, and uses magnetic plates and magnetic strips in the oil box to absorb metal debris in the lubricating oil to reduce friction.
Effectively prevent collision and damage of the shaft sleeve, reduce the friction between metal debris on the worm and gear, extend the service life, and improve transmission efficiency.
Smart Images

Figure CN222315851U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a novel gear structure used for speed reducer transmission, belonging to the technical field of speed reducers. Background Art
[0002] The reducer is an independent component consisting of a gear drive, worm drive, or gear-worm drive enclosed in a rigid housing. It is often used as a reduction transmission device between the prime mover and the working machine. It plays the role of matching speed and transmitting torque between the prime mover and the working machine or actuator, and is widely used in modern machinery.
[0003] For example, CN212616120U discloses a novel gear structure for reducer transmission, wherein the buckle groove buckles the drawstring from the inlay groove of the cover head, and the two drawstrings are used to pull the rubber plug out of the connection hole, so that the reducer can be installed. The beneficial effect is that the connection hole and the plug hole are sealed by a convenient sealing device, so that dust and gravel will not enter the reducer before installation. Then, by buckling the drawstring from the inlay groove of the cover head, it is convenient for the staff to grab the drawstring to drive the rubber plug connected to the cover head to pull it out from the connection hole and the plug hole, which is very fast and labor-saving. However, the worm end of the reducer is generally connected to a sleeve, and the convenient sealing device can only seal the connection hole and the plug hole, and cannot protect the outer area of the sleeve. In the event of a collision, the sleeve is easily damaged, and during the use of the reducer, when the worm and the gear rub, metal debris will be generated due to friction. When the metal debris is mixed in the lubricating oil, the friction between the worm and the gear will increase, affecting the service life of the worm and the gear. Utility Model Content
[0004] The purpose of the utility model is to provide a novel gear structure for reducer transmission. By arranging a sealing sleeve, the sealing sleeve can not only seal the shaft sleeve, but also protect the outside of the shaft sleeve to prevent the shaft sleeve from being damaged due to collision and deformation. An oil box and a magnetic plate are provided at the bottom of the shell. The magnetic plate can absorb metal debris in the lubricating oil, thereby reducing the metal debris from following the lubricating oil and adhering to the worm and gear, preventing the metal debris from generating additional friction on the worm and gear and affecting the service life of the worm and gear, so as to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A novel gear structure for speed reducer transmission includes a housing, a flange is connected to one side of the upper side of the housing, a connecting sleeve is connected to the center of the flange, a sealing sleeve is provided on the outside of the connecting sleeve, one end of the connecting sleeve is connected to a worm, the worm is arranged inside the housing and connected to a bearing, the bearing is connected to the inner wall of the housing, the worm is connected to a gear below, an output shaft is connected to the center of the gear, and the output shaft runs through the interior of the housing.
[0007] Furthermore, an observation hole is opened on one side of the shell, and a transparent observation window is provided inside the observation hole.
[0008] Furthermore, an oil box is provided at the bottom of the shell, guide plates are provided on both sides above the oil box and below the shell, and a plurality of magnetic plates are provided inside the oil box.
[0009] Furthermore, the length of the magnetic plate is the same as the internal width of the oil box, and a plurality of magnetic strips are provided on both sides of the magnetic plate. The magnetic strips are trapezoidal, and the sizes of the magnetic strips increase from top to bottom on both sides of the magnetic plate.
[0010] Furthermore, the sealing sleeve includes an inner sealing ring, an outer sealing ring, a cover plate, a hand hole and a handle, and a plurality of annular rubber rings are arranged around the outer periphery of the inner sealing ring.
[0011] Furthermore, the inner sealing ring is connected to the inner wall of the connecting sleeve, the outer sealing ring is connected to the outer wall of the connecting sleeve, and the outer side of the outer sealing ring is provided with a plurality of annular rubber rings identical to those on the inner sealing ring.
[0012] The beneficial effects of the utility model are:
[0013] 1. By setting the sealing sleeve, the inner sealing ring and the outer sealing ring on the sealing sleeve will be connected to the inner and outer sides of the connecting sleeve, which can not only seal the connecting sleeve, but also protect the outside of the connecting sleeve to prevent the connecting sleeve from being damaged by collision and deformation. In addition, a hand hole and a handle are provided on the sealing sleeve. When the sealing sleeve needs to be removed from the connecting sleeve, the handle can be pulled to pull the sealing sleeve outward from the connecting sleeve, thereby facilitating the removal of the sealing sleeve from the connecting sleeve. The operation is simple and the disassembly is convenient.
[0014] 2. An oil box is arranged at the bottom of the shell, and multiple magnetic plates are arranged inside the oil box. At the same time, magnetic strips are arranged on both sides of the magnetic plates. The magnetic plates and magnetic strips can absorb metal debris in the lubricating oil, thereby reducing the metal debris from adhering to the worm and gear with the lubricating oil, and preventing the metal debris from causing additional friction to the worm and gear and affecting the service life of the worm and gear. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the specific embodiments of the present invention and do not constitute a limitation to the present invention.
[0016] Figure 1 This is a front view of a new gear structure for speed reducer transmission of the utility model;
[0017] Figure 2 It is a cross-sectional view of a new gear structure used for speed reducer transmission of the utility model;
[0018] Figure 3 This is a schematic diagram of a sealing sleeve structure of a new gear structure used for a reducer transmission of the utility model;
[0019] Figure 4 The utility model is a new gear structure for speed reducer transmission. Figure 2 A partial enlarged view of the area at center A;
[0020] Numbers in the figure: 1. Housing; 2. Flange; 3. Connecting sleeve; 4. Sealing sleeve; 5. Worm; 6. Bearing; 7. Gear; 8. Output shaft; 9. Observation hole; 10. Transparent observation window; 11. Oil box; 12. Guide plate; 13. Magnetic plate; 14. Magnetic strip; 15. Inner sealing ring; 16. Outer sealing ring; 17. Cover plate; 18. Hand hole; 19. Handle; 20. Ring-shaped rubber ring. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Example 1: Please refer to Figure 1-Figure 4 , the utility model provides a technical solution:
[0023] A novel gear structure for speed reducer transmission includes a housing 1, a flange 2 is connected to one side of the upper side of the housing 1, a connecting sleeve 3 is connected to the center of the flange 2, a sealing sleeve 4 is provided on the outside of the connecting sleeve 3, one end of the connecting sleeve 3 is connected to a worm 5, the worm 5 is arranged inside the housing 1 and connected to a bearing 6, the bearing 6 is connected to the inner wall of the housing 1, the worm 5 is connected to a gear 7 at the bottom, an output shaft 8 is connected to the center of the gear 7, and the output shaft 8 runs through the inside of the housing 1.
[0024] Specifically, an observation hole 9 is opened on one side of the shell 1, and a transparent observation window 10 is arranged inside the observation hole 9. The observation hole 9 and the transparent observation window 10 can observe the amount of lubricating oil in the shell 1, so as to add lubricating oil in time.
[0025] Specifically, an oil box 11 is provided at the bottom of the shell 1, and guide plates 12 are provided on both sides above the oil box 11 and below the shell 1. A plurality of magnetic plates 13 are provided inside the oil box 11, and the length of the magnetic plates 13 is the same as the internal width of the oil box 11. A plurality of magnetic strips 14 are provided on both sides of the magnetic plate 13. The magnetic strips 14 are trapezoidal, and the sizes of the magnetic strips 14 increase from top to bottom on both sides of the magnetic plate 13. The magnetic plates 13 and the magnetic strips 14 can absorb metal debris in the lubricating oil, thereby reducing the metal debris following the lubricating oil and adhering to the worm 5 and the gear 7.
[0026] Example 2: Please refer to Figure 3 , Figure 4 The difference between this embodiment and embodiment 1 is that the sealing sleeve 4 includes an inner sealing ring 15, an outer sealing ring 16, a cover plate 17, a hand hole 18 and a handle 19. A plurality of annular rubber rings 20 are arranged around the outer periphery of the inner sealing ring 15. The inner sealing ring 15 is connected to the inner wall of the connecting sleeve 3. The outer sealing ring 16 is connected to the outer wall of the connecting sleeve 3. A plurality of annular rubber rings 20 identical to those on the inner sealing ring 15 are arranged on the outer periphery of the outer sealing ring 16. The inner sealing ring 15 and the outer sealing ring 16 are connected to the inner and outer sides of the connecting sleeve 3, which can not only seal the connecting sleeve 3, but also protect the outer side of the connecting sleeve 3 to prevent the connecting sleeve 3 from being damaged by collision and deformation. When the handle 19 is pulled, the sealing sleeve 4 can be pulled outward from the connecting sleeve 3, thereby facilitating the removal of the sealing sleeve 4 from the connecting sleeve 3.
[0027] Working principle of the utility model: when in use, the inner sealing ring 15 and the outer sealing ring 16 on the sealing sleeve 4 will be connected to the inner and outer sides of the connecting sleeve 3, which can not only seal the connecting sleeve 3, but also protect the outer side of the connecting sleeve 3 to prevent the connecting sleeve 3 from being damaged by collision and deformation, and the sealing sleeve 4 is provided with a hand hole 18 and a handle 19. When it is necessary to remove the sealing sleeve 4 from the connecting sleeve 3, the handle 19 can be pulled to pull the sealing sleeve 4 outward from the connecting sleeve 3, so as to facilitate the removal of the sealing sleeve 4 from the connecting sleeve 3. When the worm 5 drives the gear 7 to rotate, the generated metal debris will be mixed in the lubricating oil. When the lubricating oil flows into the oil box 11, the magnetic plate 13 and the magnetic strip 14 can absorb the metal debris in the lubricating oil, thereby reducing the metal debris following the lubricating oil and adhering to the worm 5 and the gear 7.
[0028] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0029] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A novel gear structure for a speed reducer transmission, comprising a housing (1), characterized in that: A flange (2) is connected to one side of the upper part of the housing (1); a connecting sleeve (3) is connected to the center of the flange (2); a sealing sleeve (4) is provided on the outside of the connecting sleeve (3); one end of the connecting sleeve (3) is connected to a worm (5); the worm (5) is arranged inside the housing (1) and connected to a bearing (6); the bearing (6) is connected to the inner wall of the housing (1); the lower part of the worm (5) is connected to a gear (7); an output shaft (8) is connected to the center of the gear (7); and the output shaft (8) passes through the interior of the housing (1).
2. According to claim 1, a new gear structure for reducer transmission is characterized in that: An observation hole (9) is provided on one side of the interior of the housing (1), and a transparent observation window (10) is provided inside the observation hole (9).
3. According to claim 1, a novel gear structure for reducer transmission is characterized in that: An oil box (11) is provided at the bottom of the shell (1), guide plates (12) are provided on both sides above the oil box (11) and below the shell (1), and a plurality of magnetic plates (13) are provided inside the oil box (11).
4. According to claim 3, a new gear structure for reducer transmission is characterized in that: The length of the magnetic plate (13) is the same as the internal width of the oil box (11). A plurality of magnetic strips (14) are provided on both sides of the magnetic plate (13). The magnetic strips (14) are trapezoidal in shape, and the sizes of the magnetic strips (14) increase from top to bottom on both sides of the magnetic plate (13).
5. According to claim 1, a novel gear structure for reducer transmission is characterized in that: The sealing sleeve (4) comprises an inner sealing ring (15), an outer sealing ring (16), a cover plate (17), a hand hole (18) and a handle (19). A plurality of annular rubber rings (20) are arranged around the outer periphery of the inner sealing ring (15).
6. A novel gear structure for reducer transmission according to claim 5, characterized in that: The inner sealing ring (15) is connected to the inner wall of the connecting sleeve (3), the outer sealing ring (16) is connected to the outer wall of the connecting sleeve (3), and the outer portion of the outer sealing ring (16) is provided with a plurality of annular rubber rings (20) identical to those on the inner sealing ring (15).
Citation Information
Patent Citations
Novel gear structure for transmission of speed reducer
CN212616120U