Loom shunt valve

Through the electromagnetic induction-driven loom water distribution valve, the power magnet and solenoid coil drive the valve core to rotate, solving the problem of many parts and easy motor damage in the existing technology, achieving a longer service life and lower production costs , improves the speed and accuracy of water flow switching.

CN222316095UActive Publication Date: 2025-01-07浙江理工大学龙港研究院有限公司 +2
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Patent Information

Application Number
CN202421180989.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-01-07
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

The existing water-splitting valves for water jet looms have many parts, high cost and easy to damage in the motor drive, resulting in short service life and high production costs.

Method used

The loom water distribution valve driven by electromagnetic induction drives the valve core to rotate through a power magnet and solenoid coil, realizes water flow switching, simplifies the structure, improves the reaction speed and service life, and accurately controls the water flow through the water pressure balance mechanism and restricts the structure.

Benefits of technology

It reduces production costs, extends service life, improves the speed and accuracy of water flow switching, avoids motor damage, and has a simpler structure and quicker response.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to a weaving machine shunt valve which comprises a valve sleeve, one end of the valve sleeve is fixedly connected with a valve body, the other end of the valve sleeve is fixedly connected with a valve nozzle, a water inlet is formed in the valve nozzle, a first water outlet and a second water outlet are formed in the valve body, a valve element is rotatably connected in the valve sleeve, and a power magnet is sleeved and rotatably connected on the valve nozzle. The power magnet drives the valve element to rotate through a linkage mechanism, a connecting groove is formed in the side, facing the valve body, of the valve element, a water inlet communicated with the connecting groove is formed in the middle of the valve element, the connecting groove is communicated with the first water outlet or the second water outlet after the valve element rotates, and an electromagnetic coil used for driving the power magnet to rotate is arranged on the outer wall of the valve sleeve. The utility model has the following advantages and effects: the scheme utilizes a new mechanical structure to achieve the purposes of reducing the production cost and prolonging the service life.
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Description

Technical Field

[0001] The utility model relates to a water diverter valve, more specifically, it relates to a water diverter valve for a loom. Background Art

[0002] A water diverter valve is a valve used to control the direction of water flow and is often used on water jet looms, which require frequent switching of the water flow direction.

[0003] At present, a Chinese patent with authorization announcement number CN211820861U discloses a water diverter valve for a water jet loom, including a water inlet pipe, a first water outlet pipe and a second water outlet pipe, wherein the water inlet pipe, the first water outlet pipe and the second water outlet pipe are connected to a valve body through integral casting, an integral support frame is provided on the upper side of the valve body, a motor is installed on the support frame, the main shaft of the motor is connected to a columnar valve core with a shaft rod, a ceramic sleeve is provided on the outer periphery of the columnar valve core, an annular groove is provided on the ceramic sleeve, the connecting ends of the shaft rod and the main shaft of the motor are respectively connected to a sealing ring and a limit block, and the limit block is installed in a limit groove formed by two convex ribs on the upper side of the valve body.

[0004] The water diverter valve for water jet looms has a valve body that is cast to form an integrated structure of a water inlet pipe, a first water outlet pipe, a second water outlet pipe, a support frame, and a mounting seat, thereby reducing leakage points and improving installation efficiency. However, the valve has many parts and a high cost, and uses a motor as a driving source. During long-term use, the motor is prone to damage. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a loom water diverter valve which, through electromagnetic induction, achieves the purpose of extending the service life and reducing the production cost.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a loom water diverter valve, comprising a valve sleeve, one end of the valve sleeve is fixedly connected to the valve body, the other end is fixedly connected to the valve mouth, the valve mouth is provided with a water inlet, the valve body is provided with a first water outlet and a second water outlet, a valve core is rotatably connected in the valve sleeve, a power magnet is sleeved and rotatably connected to the valve mouth, the power magnet drives the valve core to rotate through a linkage mechanism, a connecting groove is provided on the side of the valve core facing the valve body, a water inlet hole connected to the connecting groove is provided in the middle of the valve core, the connecting groove is connected to the first water outlet or the second water outlet after the valve core is rotated, and an electromagnetic coil for driving the power magnet to rotate is provided on the outer wall of the valve sleeve.

[0007] By adopting the above technical solution, water passes through the valve mouth and the power magnet in sequence, and then enters the connecting groove from the water inlet hole of the valve core. After the electromagnetic coil is energized, it is separated by electromagnetic induction, so that the power magnet drives the valve core to rotate synchronously through the linkage mechanism. When the power magnet rotates forward, the connecting groove is connected to the first water outlet, and when the power magnet rotates reversely, the connecting groove is connected to the second water outlet, so that water is discharged from the first water outlet or the second water outlet. Compared with the existing motor as a power source, its structure is simpler, the response is faster, and the service life is longer.

[0008] The utility model is further configured as follows: the linkage mechanism includes a clamping ring, a clamping groove, a convex ring, and a protrusion; the clamping ring is fixed to the side of the valve core facing the power magnet; a plurality of the clamping grooves are opened on the surface of the clamping ring; the convex ring is fixed to the side of the power magnet facing the valve core; a plurality of the protrusions are fixed on the convex ring; and the protrusions are embedded in the clamping grooves.

[0009] By adopting the above technical solution, the power magnet rotates under the action of electromagnetic induction, and the protrusion contacts the inner wall of the slot, so that the power magnet drives the valve core to rotate synchronously, so that the valve core can have a faster response speed.

[0010] The utility model is further configured as follows: the number of the protrusions is four and they are arranged in an uneven manner along the axis of the protruding ring.

[0011] By adopting the above technical solution, during installation, the power magnet is placed in the valve sleeve. Since the plurality of protrusions are arranged non-uniformly, the power magnet plays a directional role, so as to facilitate the connection between the power magnet and the valve core.

[0012] The utility model is further configured as follows: a limiting structure for limiting the rotation angle of the valve core is arranged between the valve body and the valve core.

[0013] By adopting the above technical solution, the rotation angle of the valve core can be limited.

[0014] The utility model is further configured as follows: the limiting structure includes a limiting column and an arc-shaped groove, the limiting column is fixed to the side of the valve body facing the valve core, the arc-shaped groove is opened on the side of the valve core facing the valve body, the limiting column is placed in the arc-shaped groove, and when the limiting column conflicts with the end of the arc-shaped groove, the connecting groove is connected to the first water outlet or the second water outlet.

[0015] By adopting the above technical solution, after the electromagnetic coil is energized, the valve core rotates, and the inner wall of the arc groove contacts the limit column, thereby limiting the rotation of the valve core, so that the connecting groove is connected to the first water outlet or the second water outlet.

[0016] The utility model is further configured as follows: a partition is fixedly connected to the connecting groove, a first gap is provided between adjacent partitions, a second gap is provided between the partition and the inner wall of the connecting groove, and the partition is close to the water inlet.

[0017] By adopting the above technical solution and setting the partition, water can only enter the connecting groove from the first gap and the second gap, so that the flow rate of water can be easily controlled.

[0018] The utility model is further configured as follows: the partition has two and is symmetrically arranged along the radial direction of the valve core, the angle a of the first gap ranges from 27 to 35°; the angle b between the two end faces of the partition ranges from 35 to 40°; the angle c of the second gap ranges from 27 to 35°.

[0019] By adopting the above technical solution, the water flow control can be made more accurate.

[0020] The utility model is further configured as follows: a water pressure balancing mechanism is provided between the valve sleeve, the valve nozzle and the valve core.

[0021] By adopting the above technical solution and setting the water pressure balancing mechanism, the valve core is not easily stuck on the valve body due to excessive water pressure, so that the valve core can rotate stably and smoothly.

[0022] The utility model is further configured as follows: the water pressure balancing mechanism includes a circular hole and a contact plate, a plurality of the circular holes are opened on the valve mouth and are connected with the water inlet, the contact plate is fixed to the side of the valve core facing the valve body and is used to contact with the surface of the valve body, a water flow channel is provided between the valve sleeve and the power magnet and the outer wall of the valve core, and the water flow channel is connected with the connecting groove.

[0023] By adopting the above technical solution, water enters the water flow channel from the circular hole. Due to the setting of the resistance plate, a gap is formed between the valve core and the valve body, so that water can enter the connecting groove from the gap. Another part of the water passes through the valve mouth and the water inlet hole and then enters the connecting groove, so that the water pressure on both sides of the valve core can be kept stable, avoiding the valve core and the valve body from getting stuck.

[0024] The utility model is further configured as follows: it also includes a valve seat, the valve body is fixed on the valve seat, a supporting foot is fixedly connected to the valve seat, and one end of the supporting foot away from the valve seat is fixedly connected to the outer wall of the electromagnetic coil.

[0025] By adopting the above technical solution, the electromagnetic coil and the valve body can be stably placed on the valve seat. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the external structure of the utility model;

[0027] Figure 2To show the schematic diagram of the connection structure between the valve body and the valve seat;

[0028] Figure 3 It is a cross-sectional schematic diagram of the utility model;

[0029] Figure 4 It is a structural schematic diagram of the valve body;

[0030] Figure 5 To illustrate the structure of the valve sleeve;

[0031] Figure 6 To reflect the structural schematic diagram of the connection groove;

[0032] Figure 7 To illustrate the structural diagram of the clamp ring;

[0033] Figure 8 A schematic diagram showing the position of the partition;

[0034] Fig. 9 A schematic diagram showing the position of the bump;

[0035] Fig.10 A schematic diagram showing the structure of a power magnet;

[0036] Fig.11 To show the structural diagram of the valve nozzle;

[0037] Fig.12 It is a structural schematic diagram of the valve seat.

[0038] Figure numerals: 1. valve sleeve; 2. valve mouth; 21. screw sleeve; 22. connecting part; 3. power magnet; 4. valve core; 41. connecting groove; 42. partition; 43. first gap; 44. second gap; 51. retaining ring; 52. retaining groove; 53. convex ring; 54. protrusion; 6. valve body; 61. first water outlet; 62. second water outlet; 71. limiting column; 72. arc groove; 81. circular hole; 82. contact plate; 91. electromagnetic coil; 92. valve seat; 93. supporting foot. DETAILED DESCRIPTION

[0039] The utility model is further described with reference to the accompanying drawings.

[0040] like Figures 1 to 12 As shown, a loom water diverter valve comprises a valve sleeve 1, in which a valve mouth 2, a power magnet 3, a valve core 4 and a valve body 6 are sequentially arranged along the water flow direction. The valve mouth 2 is threadedly fixedly connected to one end of the valve sleeve 1. One end of the valve mouth 2 has a screw sleeve 21, which is located outside the valve sleeve 1, and the other end of the valve mouth 2 is a connecting portion 22 in the shape of a circular tube, which is placed inside the valve sleeve 1. A water inlet is provided on the valve mouth 2, and the water inlet is coaxially arranged with the valve mouth 2.

[0041] The connection part 22 of the valve mouth 2 is sleeved with a power magnet 3, which can be rotatably connected to the connection part 22 and is located inside the valve sleeve 1. There is a gap between the end of the power magnet 3 and the end of the screw sleeve 21. The power magnet 3 and the valve sleeve 1 are clearance-fitted.

[0042] The valve core 4 is rotatably connected in the valve sleeve 1, and the power magnet 3 drives the valve core 4 to rotate through the linkage mechanism. A water inlet hole is provided in the middle of the valve core 4, and the water inlet hole is coaxially arranged with the valve core 4. The valve core 4 and the valve sleeve 1 are also clearance-fitted. The linkage mechanism includes a clamping ring 51, a clamping groove 52, a convex ring 53, and a convex block 54. Among them, the clamping ring 51 is fixed to the side of the valve core 4 facing the power magnet 3, and the clamping ring 51 is coaxially arranged with the valve core 4. Four clamping grooves 52 are provided on the surface of the clamping ring 51.

[0043] The convex ring 53 is fixed to the side of the power magnet 3 facing the valve core 4. Four protrusions 54 are fixed to the convex ring 53, and the four protrusions 54 are respectively arranged along the radial direction of the convex ring 53 at 0°, 120°, 180°, and 240°. In each clamping groove 52, a protrusion 54 is embedded. When the power magnet 3 rotates, the protrusion 54 contacts the inner wall of the clamping groove 52 and enables the valve core 4 to rotate synchronously with the power magnet 3. That is, the arrangement of the clamping groove 52 on the clamping ring 51 is the same as the arrangement of the protrusion 54 on the convex ring 53.

[0044] A connecting groove 41 is provided on the side of the valve core 4 facing away from the power magnet 3. The connecting groove 41 is fan-shaped and symmetrically arranged along the radial direction of the valve core 4. The connecting groove 41 is connected to the water inlet.

[0045] Two partitions 42 are fixedly connected to the connection groove 41, with a first gap 43 between the two partitions 42, a second gap 44 between the partition 42 and the inner wall of the connection groove 41, and the partition 42 is close to the water inlet. The two partitions 42 are symmetrically arranged along the radial direction of the valve core 4, and the cross section of the partition 42 is fan-shaped and is coaxially arranged with the water inlet. The angle a of the first gap 43 is 32°; the angle b between the two end faces of the partition 42 is 39.86°; and the angle c of the second gap 44 is 28.62°.

[0046] The valve body 6 is fixed to the valve sleeve 1 in a threaded manner, and a first water outlet 61 and a second water outlet 62 are provided on the valve body 6, and the first water outlet 61 and the second water outlet 62 are evenly distributed along the axis of the valve body 6. A limiting structure for limiting the rotation angle of the valve core 4 is provided between the valve body 6 and the valve core 4. The limiting structure includes a limiting column 71 and an arc groove 72. Among them, the limiting column 71 is fixed to the side of the valve body 6 facing the valve core 4, and the limiting column 71 and the valve body 6 and the valve core 4 cannot be coaxially arranged. The arc groove 72 is provided on the side of the valve core 4 facing the valve body 6, and the limiting column 71 is placed in the arc groove 72. When the limiting column 71 conflicts with the end of the arc groove 72, the connecting groove 41 is connected to the first water outlet 61 or the second water outlet 62.

[0047] There is a water pressure balancing mechanism between the valve sleeve 1, the valve mouth 2 and the valve core 4. The water pressure balancing mechanism includes a circular hole 81 and a contact plate 82. A plurality of circular holes are opened on the connecting portion 22 of the valve mouth 2 and are connected to the water inlet, and the plurality of circular holes are evenly distributed along the axis of the connecting portion 22. The circular holes are located in the interval. The contact plate 82 is fixed to the side of the valve core 4 facing the valve body 6 and is used to contact the surface of the valve body 6. There are three contact plates 82 in total, of which two contact plates 82 have circular cross-sections and are respectively located at the two ends of the connecting groove 41. The cross-section of one contact plate 82 is strip-shaped and is located in the middle of the connecting groove 41, so that the edge of the connecting groove 41 cannot form a closed structure with the valve body 6. The thickness of the three contact plates 82 is 0.2 mm.

[0048] Since there is clearance fit between the valve sleeve 1 and the power magnet 3 as well as between the valve sleeve 1 and the valve core 4 , a water flow channel is formed, and the water flow channel is communicated with the connecting groove 41 .

[0049] An electromagnetic coil 91 for driving the power magnet 3 to rotate is fixedly connected to the outer wall of the valve sleeve 1. The electromagnetic coil 91 has two sets of power coils, and the winding directions of the two sets of power coils are opposite. When one power coil is energized, the power magnet 3 can rotate forward by electromagnetic induction; similarly, when the other power coil is energized, the power magnet 3 rotates in the opposite direction.

[0050] Most of the water passes through the water inlet, the power magnet 3, the water inlet hole, the first gap 43, and the second gap 44 into the connection groove 41. When the power magnet 3 rotates forward, the valve core 4 rotates forward along with the power magnet 3, and the limit column 71 contacts the inner wall of the arc groove 72. At this time, the connection groove 41 is connected with the first water outlet 61, and at the same time, the connection groove 41 is misaligned with the second water outlet 62. At this time, water can only be discharged from the first water outlet 61. Similarly, when the power magnet 3 rotates in the opposite direction, the connection groove 41 is connected with the second water outlet 62, and at the same time, the connection groove 41 is misaligned with the first water outlet 61, and water can only be discharged from the second water outlet 62.

[0051] A small amount of water enters the water flow channel from the circular hole, and then enters the connecting groove 41 along the gap between the resistance plate 82 and the valve body 6, so as to achieve stable water pressure on both sides of the valve core 4, avoiding the problem that the valve core 4 cannot rotate due to the jamming between the valve core 4 and the valve body 6.

[0052] In order to provide good support for the valve body 6, a valve seat 92 is provided outside the valve sleeve 1. The end of the valve body 6 is fixed on the valve seat 92. A support foot 93 is fixedly connected to the valve seat 92, and one end of the support foot 93 away from the valve seat 92 is fixedly connected to the outer wall of the electromagnetic coil 91.

[0053] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A loom water diverter valve, comprising a valve sleeve (1), one end of the valve sleeve (1) being fixedly connected to a valve body (6), and the other end of the valve sleeve (1) being fixedly connected to a valve nozzle (2), the valve nozzle (2) being provided with a water inlet, and the valve body (6) being provided with a first water outlet (61) and a second water outlet (62), wherein: A valve core (4) is rotatably connected inside the valve sleeve (1), a power magnet (3) is sleeved on the valve mouth (2) and rotatably connected, the power magnet (3) drives the valve core (4) to rotate through a linkage mechanism, a connecting groove (41) is provided on the side of the valve core (4) facing the valve body (6), a water inlet hole connected to the connecting groove (41) is provided in the middle of the valve core (4), and after the valve core (4) rotates, the connecting groove (41) is connected to the first water outlet (61) or the second water outlet (62), and an electromagnetic coil (91) for driving the power magnet (3) to rotate is provided on the outer wall of the valve sleeve (1).

2. A loom water diverter valve according to claim 1, characterized in that: The linkage mechanism comprises a clamping ring (51), a clamping groove (52), a convex ring (53), and a protrusion (54); the clamping ring (51) is fixed to the side of the valve core (4) facing the power magnet (3); a plurality of the clamping grooves (52) are provided on the surface of the clamping ring (51); the convex ring (53) is fixed to the side of the power magnet (3) facing the valve core (4); a plurality of the protrusions (54) are fixed on the convex ring (53); and the protrusions (54) are embedded in the clamping grooves (52).

3. A loom water diverter valve according to claim 2, characterized in that: There are four protrusions (54) which are arranged in an uneven manner along the axis of the protruding ring (53).

4. A loom water diverter valve according to claim 1, characterized in that: A limiting structure for limiting the rotation angle of the valve core (4) is provided between the valve body (6) and the valve core (4).

5. A loom water diverter valve according to claim 4, characterized in that: The limiting structure comprises a limiting column (71) and an arc-shaped groove (72); the limiting column (71) is fixed to a side of the valve body (6) facing the valve core (4); the arc-shaped groove (72) is provided on a side of the valve core (4) facing the valve body (6); the limiting column (71) is placed in the arc-shaped groove (72); when the limiting column (71) contacts the end of the arc-shaped groove (72), the connecting groove (41) is connected to the first water outlet (61) or the second water outlet (62).

6. A loom water diverter valve according to claim 1, characterized in that: A partition (42) is fixedly connected to the connecting groove (41), a first gap (43) is provided between adjacent partitions (42), a second gap (44) is provided between the partition (42) and the inner wall of the connecting groove (41), and the partition (42) is close to the water inlet hole.

7. A loom water diverter valve according to claim 6, characterized in that: The partition (42) has two portions and is symmetrically arranged along the radial direction of the valve core (4); the angle a of the first gap (43) is in the range of 27-35°; the angle b between the two end faces of the partition (42) is in the range of 35-40°; and the angle c of the second gap (44) is in the range of 27-35°.

8. A loom water diverter valve according to any one of claims 1 to 7, characterized in that: A water pressure balancing mechanism is provided between the valve sleeve (1), the valve nozzle (2) and the valve core (4).

9. A loom water diversion valve according to claim 8, characterized in that: The water pressure balancing mechanism comprises a circular hole (81) and a contact plate (82), wherein a plurality of the circular holes are provided on the valve mouth (2) and are connected to the water inlet, wherein the contact plate (82) is fixed to the side of the valve core (4) facing the valve body (6) and is used to contact the surface of the valve body (6), and a water flow channel is provided between the valve sleeve (1) and the outer wall of the power magnet (3) and the valve core (4), and the water flow channel is connected to the connecting groove (41).

10. A loom water diverter valve according to claim 1, characterized in that: It also includes a valve seat (92), the valve body (6) is fixed on the valve seat (92), a support foot (93) is fixedly connected to the valve seat (92), and one end of the support foot (93) away from the valve seat (92) is fixedly connected to the outer wall of the electromagnetic coil (91).

Citation Information

Patent Citations

  • Shunt valve for water jet loom

    CN211820861U