Charging hopper for smelting furnace
By designing a feeding funnel with motor control slide plate and heat-resistant plate matching in a flame furnace, combined with a vibrator and an insulating box, the problem of easy deformation of the feeding funnel and untimely feeding at high temperatures is solved, and production efficiency and equipment life are improved.
Patent Information
- Application Number
- CN202420992502.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The feeding funnel in existing flame furnaces is susceptible to heat deformation under high temperature environments and the feeding is not timely, which affects the production efficiency and equipment life.
A feeding funnel for furnaces including main mechanism, top mechanism and bottom mechanism is designed. The motor controls the coordination between the slide plate and the heat-resistant plate to achieve rapid decline in the material, and a vibrator assists the material to fall, and a heat insulation box is set up to reduce high temperature. Influence.
Improves the temperature resistance of the feeding funnel, reduces operating time, extends the service life of the equipment, and reduces the impact of high temperature on top components.
Smart Images

Figure CN222317673U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of melting furnaces, in particular to a charging funnel for a melting furnace. Background Art
[0002] At present, the feeding method of flame furnaces used for basalt fiber production in China is mostly top-loading, that is, there is a feeding hole preset at the top of the flame furnace, and a feeding funnel is installed at the top of the hole. The feeder feeds the basalt raw materials into the furnace through the feeding funnel through the feeding hole according to a certain particle size ratio, and the raw materials are replenished and melted, so as to carry out continuous production operations. Due to the high melting point of basalt, about 1450-1550℃, the flame atmosphere temperature of the entire flame furnace space is relatively high, so the temperature resistance of some devices installed on the top of the furnace is relatively high, such as the feeding funnel, flame combustion nozzle and other devices. These devices are mostly made of stainless steel or heat-resistant cast iron with good temperature resistance to meet the requirements of high-temperature use environment. In a high-temperature use environment, the feeding funnel is very easy to be deformed by heat, and the impact of the raw materials on the funnel during the feeding process makes the feeding funnel more easily deformed. At the bottom of the funnel near the flame, due to long-term high-temperature radiation, it may even soften and melt.
[0003] Application No. 201410467284.5 discloses a feeding funnel for a flame furnace, comprising a conical funnel, a ring-shaped upper core is fixedly connected to the lower part of the conical funnel, a lower core matched with the upper core is provided at the lower part of the upper core, a material channel connected to the conical funnel is formed in the middle of the upper core and the lower core; an air duct is formed between the upper core and the lower core, the air duct is connected to the material channel, an outer shell is connected to the upper core and the lower core, a cavity connected to the air duct is formed between the outer shell and the upper core and the lower core,
[0004] The temperature resistance of the feeding funnel is improved by wind cooling with pressurized air, but there is a problem that the material cannot be discharged in time during use. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a charging funnel for a melting furnace.
[0006] The utility model is implemented by the following technical scheme: a feeding funnel for a melting furnace, comprising a main body mechanism, a top mechanism and a bottom mechanism, the main body mechanism is located at the bottom of the top mechanism, the bottom mechanism is located at the bottom of the main body mechanism, the main body mechanism comprises a motor box, a protective box is fixedly connected to the left side of the motor box, a fixed shaft is fixedly connected to the left side of the motor box, a connecting rod is slidably connected to the inner wall of the fixed shaft, a first fixed plate is fixedly connected to the top of the connecting rod, a slide plate is fixedly connected to the top of the first fixed plate, a second fixed plate is arranged at the bottom of the first fixed plate, and a heat-resistant plate is fixedly connected to the bottom of the second fixed plate.
[0007] Through the above technical solution, the slide plate on the top of the first fixed plate clamps the contact between the lower slide block and the thermal insulation box, and the heat-resistant plate on the bottom of the second fixed plate clamps the contact between the connection port and the thermal insulation box. When materials are needed, the fixed plate is controlled to move and the materials can be put into the furnace in a shorter time.
[0008] As a further improvement of the above solution, two motor boxes are provided, two protective boxes are provided, and the second fixing plate is located at the bottom of the second fixing plate.
[0009] As a further improvement of the above scheme, the top mechanism includes a box body, the top of the box body is rotatably connected to a box cover, the front of the box cover is fixedly connected to a handle, the bottom of the box body is fixedly connected to a lower slider, the right side of the box body is fixedly connected to a vibrator, and the front of the box body is fixedly connected to an observation window.
[0010] Through the above technical solution, after the material enters the box, when it needs to be unloaded into the furnace, the vibrator is controlled to start vibrating the box to assist the material in sliding down.
[0011] As a further improvement of the above solution, a lower slider is arranged on the top of the slide plate, and the top of the slide plate is in contact with the surface of the lower slider.
[0012] Through the above technical solution, the slide plate is located on the inner wall of the heat insulation box and contacts the lower slide block to prevent the material from sliding down.
[0013] As a further improvement of the above scheme, the bottom mechanism includes a connection port, a heat insulation box is fixedly connected to the top of the connection port, a screw hole is fixedly connected to the front of the connection port, the front of the connection port contacts the surface of the gasket, and a bolt is threadedly connected to the inner wall of the gasket.
[0014] Through the above technical solution, the connection port and the furnace material port are fixed by bolts passing through the gasket, the screw hole and the furnace material port.
[0015] As a further improvement of the above scheme, a heat insulation box is arranged on the left side of the protection box, the heat insulation box is fixedly connected to the left side of the protection box, a connecting rod is slidably connected to the inner wall of the heat insulation box, a first fixed block is slidably connected to the inner wall of the heat insulation box, and a second fixed block is slidably connected to the inner wall of the heat insulation box.
[0016] Through the above technical solution, the first fixing plate and the second fixing plate slide on the inner wall of the heat insulation box.
[0017] As a further improvement of the above solution, a bolt is threadedly connected to the inner wall of the screw hole, a heat insulation box is arranged at the bottom of the lower slider, and the bottom of the lower slider is fixedly connected to the heat insulation box.
[0018] Through the above technical solution, the material inside the box enters the connecting port through the lower slider and the heat insulation box.
[0019] Compared with the prior art, the beneficial effects of the present invention are:
[0020] The utility model blocks the material by setting a first fixed plate and a slide plate. When the material needs to descend, the first fixed plate is controlled by a motor inside the motor box to slide the connecting rod to drive the first fixed plate to move to the inside of the protective box, so that the material slides down. The second fixed plate is set to block the high temperature generated by the furnace with a heat-resistant plate at the bottom, reduce the impact on the top components, and increase the service life of the equipment.
[0021] The utility model can put the required materials into the box in advance by setting up a box body, and directly control the descent of materials when it is necessary to unload materials, reduce operation time and improve work efficiency. A vibrator is set to vibrate the box body to assist the materials to slide down, an observation window is set to observe the materials inside the box body to reduce the possibility of risks, and a heat insulation box is set to provide a buffer space to reduce the high temperature impact on the top parts and improve the service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 This is a schematic diagram of the front structure of the connection port of the utility model;
[0024] Figure 3 This is a schematic diagram of the top structure of the box body of the utility model;
[0025] Figure 4 This is a schematic diagram of the internal structure of the protective box of the utility model;
[0026] Figure 5 It is a schematic diagram of the internal structure of the heat insulation box of the utility model.
[0027] Description of main symbols:
[0028] 1. Main body; 101. Motor box; 102. Protection box; 103. Fixed shaft; 104. Connecting rod; 105. First fixed plate; 106. Slide plate; 107. Second fixed plate; 108. Heat-resistant plate; 2. Top mechanism; 201. Box body; 202. Box cover; 203. Handle; 204. Lower slider; 205. Vibrator; 206. Observation window; 3. Bottom mechanism; 301. Connecting port; 302. Heat insulation box; 303. Screw hole; 304. Gasket; 305. Bolt. DETAILED DESCRIPTION
[0029] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0030] Example:
[0031] Please combine Figure 1 4. A charging funnel for a melting furnace according to this embodiment comprises a main body mechanism 1, a top mechanism 2 and a bottom mechanism 3, wherein the main body mechanism 1 is located at the bottom of the top mechanism 2, and the bottom mechanism 3 is located at the bottom of the main body mechanism 1;
[0032] The main mechanism 1 includes a motor box 101, a protective box 102 is fixedly connected to the left side of the motor box 101, a fixed shaft 103 is fixedly connected to the left side of the motor box 101, a connecting rod 104 is slidably connected to the inner wall of the fixed shaft 103, a first fixed plate 105 is fixedly connected to the top of the connecting rod 104, a slide plate 106 is fixedly connected to the top of the first fixed plate 105, a second fixed plate 107 is arranged at the bottom of the first fixed plate 105, a heat-resistant plate 108 is fixedly connected to the bottom of the second fixed plate 107, and the motor inside the motor box 101 is started to control the connecting rod 104 inside the fixed shaft 103 to drive the first fixed plate 105 and the top slide plate 106 to slide back into the protective box 102, and open the barrier between the isolation box and the lower slider 204. Similarly, the second fixed plate 107 and the heat-resistant plate 108 at the bottom are also moved to the protective box 102.
[0033] There are two motor boxes 101, two protective boxes 102, and the second fixing plate 107 is located at the bottom of the second fixing plate 107.
[0034] The top mechanism 2 includes a box body 201, the top of the box body 201 is rotatably connected to a box cover 202, the front of the box cover 202 is fixedly connected to a handle 203, the bottom of the box body 201 is fixedly connected to a lower slider 204, the right side of the box body 201 is fixedly connected to a vibrator 205, and the front of the box body 201 is fixedly connected to an observation window 206. The material passes through the lower slider 204 and the heat insulation box 302 and enters the connection port 301 and falls into the furnace. During this period, the vibrator 205 is started to vibrate the box body 201 simply to assist the material to slide down, and the material can be observed from the outside through the observation window 206.
[0035] A lower slider 204 is disposed on the top of the slide plate 106, and the top of the slide plate 106 is in contact with the surface of the lower slider 204.
[0036] The bottom mechanism 3 includes a connection port 301, a heat insulation box 302 is fixedly connected to the top of the connection port 301, a screw hole 303 is fixedly connected to the front of the connection port 301, the front of the connection port 301 is in contact with the surface of the gasket 304, the inner wall of the gasket 304 is threadedly connected with a bolt 305, the connection port 301 is connected to the furnace material port, the gasket 304 is placed on the outer wall of the connection port 301, and then the bolt is passed through the gasket 304, and the connection port 301 is fixed to the furnace material warehouse.
[0037] A heat insulation box 302 is arranged on the left side of the protection box 102, the heat insulation box 302 is fixedly connected to the left side of the protection box 102, the inner wall of the heat insulation box 302 is slidably connected to the connecting rod 104, the inner wall of the heat insulation box 302 is slidably connected to the first fixed block, and the inner wall of the heat insulation box 302 is slidably connected to the second fixed block.
[0038] The inner wall of the screw hole 303 is threadedly connected with a bolt, a heat insulation box 302 is arranged at the bottom of the lower slider 204 , and the heat insulation box 302 is fixedly connected to the bottom of the lower slider 204 .
[0039] The implementation principle of one of the embodiments of the present application is as follows: the connecting port 301 is connected to the material port of the furnace, the gasket 304 is placed on the outer wall of the connecting port 301, and then the bolts are passed through the gasket 304, the connecting port 301 and the furnace material warehouse are fixed, the handle 203 is held to rotate the box door to open it and put the required materials into the box body 201, and part of the gas generated when the furnace is in operation will flow into the material port and enter the inside of the connecting port 301. Since the second fixed plate 107 slides into the inside of the heat insulation box 302, the gas and the heat-resistant plate 108 at the bottom of the second fixed plate 107 are resisted, reducing the heat influence on the heat insulation box 302 and the top. When the furnace needs materials, the motor inside the motor box 101 is started to control the inside of the fixed shaft 103 The connecting rod 104 drives the first fixed plate 105 and the top slide 106 to slide back into the protection box 102, and opens the barrier between the isolation box and the lower slide 204. Similarly, the second fixed plate 107 and the bottom heat-resistant plate 108 are also moved to the protection box 102, so that the material inside the box body 201 passes through the lower slide 204 and the heat-insulating box 302 and enters the connecting port 301 and falls into the furnace. During this period, the vibrator 205 is started to vibrate the box body 201 simply to assist the material to slide down, and the outside world observes through the observation window 206. After the feeding is completed, the first fixed plate 105 and the second fixed plate 107 are restored to their positions and returned to the inside of the heat-insulating box 302, and then the box cover 202 is opened to add the required materials in advance to facilitate the next addition.
[0040] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A charging funnel for a melting furnace, characterized in that: It comprises a main body mechanism (1), a top mechanism (2) and a bottom mechanism (3), wherein the main body mechanism (1) is located at the bottom of the top mechanism (2), and the bottom mechanism (3) is located at the bottom of the main body mechanism (1); The main body mechanism (1) comprises a motor box (101), a protective box (102) is fixedly connected to the left side of the motor box (101), a fixed shaft (103) is fixedly connected to the left side of the motor box (101), a connecting rod (104) is slidably connected to the inner wall of the fixed shaft (103), a first fixed plate (105) is fixedly connected to the top of the connecting rod (104), a sliding plate (106) is fixedly connected to the top of the first fixed plate (105), a second fixed plate (107) is arranged at the bottom of the first fixed plate (105), and a heat-resistant plate (108) is fixedly connected to the bottom of the second fixed plate (107).
2. A charging funnel for a melting furnace as claimed in claim 1, characterized in that: Two motor boxes (101) are provided, two protection boxes (102) are provided, and the second fixing plate (107) is located at the bottom of the second fixing plate (107).
3. A charging funnel for a melting furnace as claimed in claim 1, characterized in that: The top mechanism (2) comprises a box body (201), the top of the box body (201) is rotatably connected to a box cover (202), the front of the box cover (202) is fixedly connected to a handle (203), the bottom of the box body (201) is fixedly connected to a lower slider (204), the right side of the box body (201) is fixedly connected to a vibrator (205), and the front of the box body (201) is fixedly connected to an observation window (206).
4. A charging funnel for a melting furnace as claimed in claim 3, characterized in that: A lower slider (204) is arranged on the top of the slide plate (106), and the top of the slide plate (106) is in contact with the surface of the lower slider (204).
5. A charging funnel for a melting furnace as claimed in claim 1, characterized in that: The bottom mechanism (3) comprises a connection port (301), the top of the connection port (301) is fixedly connected to a heat insulation box (302), the front of the connection port (301) is fixedly connected to a screw hole (303), the front of the connection port (301) is in contact with the surface of a gasket (304), and the inner wall of the gasket (304) is threadedly connected to a bolt (305).
6. A charging funnel for a melting furnace as claimed in claim 5, characterized in that: A heat insulation box (302) is arranged on the left side of the protection box (102), the heat insulation box (302) is fixedly connected to the left side of the protection box (102), a connecting rod (104) is slidably connected to the inner wall of the heat insulation box (302), a first fixed block is slidably connected to the inner wall of the heat insulation box (302), and a second fixed block is slidably connected to the inner wall of the heat insulation box (302).
7. A charging funnel for a melting furnace as claimed in claim 5, characterized in that: The inner wall of the screw hole (303) is threadedly connected with a bolt, a heat insulation box (302) is arranged at the bottom of the lower slider (204), and the bottom of the lower slider (204) is fixedly connected with the heat insulation box (302).
Citation Information
Patent Citations
Charging hopper for flame smelting furnace
CN105481229A