Plastic film thickness detection device

By designing the lifting mechanism and detection mechanism in the plastic film thickness detection device, and using cylinders and sliders to drive the sensor ends and rollers to press the film, the problems of film deformation and rupture during the detection process are solved, and stable and efficient Thickness detection.

CN222318012UActive Publication Date: 2025-01-07海南创航科技有限公司
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Patent Information

Application Number
CN202421106899.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-01-07
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

During the detection process, existing plastic film thickness detection devices are prone to uneven stress distribution and local deformation due to the pull of the film by the probe, resulting in unstable thickness detection or rupture of the film, affecting the detection efficiency.

Method used

A plastic film thickness detection device including a lifting mechanism and a detection mechanism is designed. The cylinder drives the mounting plate and slider to drive the mounting cylinder downward, and the sensor end and the roller cooperate with the compression spring to press the film to achieve stable detection of the film. , and adjust the position of the mounting cylinder through sliders and screws to adapt to films of different widths.

Benefits of technology

Effectively prevent the film from deforming or rupturing during the detection process, ensure the stability and efficiency of thickness detection, and adapt to the detection needs of films of different widths.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222318012U_ABST
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Abstract

The utility model discloses a plastic film thickness detection device, which relates to the technical field of thickness detection equipment and comprises a case, a plurality of bases fixedly mounted at the lower end of the case, a cover fixedly mounted at the upper end of the case, a main control computer fixedly mounted at the upper end of the cover, and a lifting mechanism arranged on the case on the inner side of the cover. The lifting mechanism comprises a mounting frame, the lower end of the mounting frame is fixedly mounted on the case, a bottom plate is fixedly mounted at the front end of the mounting frame, a cylinder is fixedly mounted on the bottom plate and connected with an external air pump through a pipeline, and a mounting plate is arranged at the lower end of the bottom plate. The two mounting cylinders are arranged in the mounting plate and are movably mounted in the first sliding grooves of the mounting plate through the two sliding blocks, adjustment can be conveniently carried out according to films with different widths, in addition, the carrying plate, the first side plate and the rolling shaft are arranged at the lower end of the end of the sensor, so that pulling of the films can be facilitated; therefore, the film is prevented from being deformed or broken during pulling, and smooth detection is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of thickness detection equipment, in particular to a plastic film thickness detection device. Background Art

[0002] Film thickness detection device, also known as film thickness gauge or film thickness tester, is an instrument specially used to measure the thickness of films, sheets, plastic sheets, aluminum foil, copper foil and other materials. The film is placed on the test bench, the measuring head contacts the surface of the film, and then the thickness of the film is calculated by the distance between the upper and lower measuring heads, or the thickness of the film is detected by the displacement process of a single measuring head;

[0003] For example, the Chinese utility model patent disclosed by publication number CN219474574U: a BOPP film thickness detection device, which is provided with a ball nut, a connecting frame, a base plate, a reciprocating screw and a servo motor. The BOPP film is placed on a rubber magnetic sheet. During the detection process, the servo motor is turned on to drive the reciprocating screw to rotate, thereby driving the ball nut and the connecting frame to move left and right, thereby driving the rubber magnetic sheet and the BOPP film to move left and right, avoiding the need for staff to manually operate the BOPP film to move left and right, thereby improving the detection efficiency. However, after the detection probe of the detector contacts the film, due to the pulling of the film, the film may have uneven stress distribution or local deformation during the stretching process, which may cause the reading of the thickness detector to fluctuate or be unstable. At the same time, due to the pressure of the detection probe on the film, the film may be directly torn after local deformation, thereby affecting the detection efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide a plastic film thickness detection device, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A plastic film thickness detection device comprises a chassis, a plurality of bases are fixedly installed at the lower end of the chassis, a hood is fixedly installed at the upper end of the chassis, a main control computer is fixedly installed at the upper end of the hood, a lifting mechanism is arranged on the chassis located at the inner side of the hood, the lifting mechanism comprises a mounting frame, the lower end of the mounting frame is fixedly installed on the chassis, a bottom plate is fixedly installed at the front end of the mounting frame, a cylinder is fixedly installed on the bottom plate, the cylinder is connected to an external air pump through a pipeline, a mounting plate is arranged at the lower end of the bottom plate, two guide rods are fixedly installed on the mounting plate and are inserted and installed in the bottom plate, and the output end of the cylinder is also fixedly connected to the mounting plate, a detection mechanism is arranged in the mounting plate, the detection mechanism comprises two mounting cylinders, a sensor end head is movably installed in the mounting cylinder, a carrier plate is arranged at the lower end of the sensor end head, the carrier plate is movably installed at the lower end of the sensor end head through two first side plates, and the two mounting cylinders are also movably installed in the mounting plate through sliders respectively.

[0007] As a further preferred solution of the utility model, a support platform is movably installed on the chassis located below the mounting plate, and the plastic film can be placed and moved by means of the support platform.

[0008] As a further preferred solution of the utility model, a first slide groove is provided in the mounting plate, a flange is fixedly installed on the mounting plate at a peripheral position of the first slide groove, and second slide grooves are provided on both sides of the flange.

[0009] As a further preferred embodiment of the present invention, the two sliders are respectively inserted and installed in the first slide groove and the flange, and the first fixing screws are respectively threadedly connected to the opposite sides of the two sliders. The second fixing screws are also threadedly connected to the two sides of the sliders, and the second fixing screws are also slidably installed in the corresponding second slide groove. Through the setting of the slider, the installation cylinder can be slidably adjusted in the first slide groove.

[0010] As a further preferred solution of the utility model, a stud is fixedly installed at the lower end of the sensor head, and a limit rod is fixedly installed at the lower end of the stud.

[0011] As a further preferred scheme of the utility model, two second side plates are fixedly installed at the lower end of the carrier plate, and the two second side plates are respectively provided with card slots on opposite sides, and a roller is also arranged between the two second side plates, and a fixed shaft is fixedly installed at the center position of both ends of the roller, and the roller is rotatably installed between the two second side plates through the fixed shaft, and the two fixed shafts are respectively clamped in the corresponding card slots. With the help of the setting of the roller, pressure can be applied to the plastic film, and at the same time, the movement detection of the plastic film can be guaranteed.

[0012] As a further preferred scheme of the utility model, the upper ends of the two first side panels are fixedly connected with ring plates, which are inserted and installed on the outside of the studs and fixed by nuts. The limiting rod between the studs and the carrier plate is also equipped with a compression spring. Through the arrangement of the compression spring, the carrier plate and the first side panel, the second side panel can adapt to different positions of the plastic film, thereby fine-tuning the sensor end and detecting the thickness data of the plastic film at different positions.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] The utility model discloses a plastic film thickness detection device, wherein two mounting tubes are arranged in a mounting plate, and the two mounting tubes are movably mounted in a first slide groove of the mounting plate through two sliding blocks, so as to facilitate adjustment according to films of different widths. In addition, a carrier plate, a first side plate and a roller are arranged at the lower end of the sensor end, so as to facilitate pulling of the film, thereby preventing the film from being deformed or broken when being pulled, and ensuring smooth detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the main structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the lifting mechanism structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the mounting plate structure of the utility model;

[0018] Figure 4 It is a schematic diagram of the structure of the detection mechanism of the utility model;

[0019] Figure 5 for Figure 4 Enlarged view of point A in the middle.

[0020] In the figure: 1. chassis; 2. base; 3. hood; 4. main control computer; 5. lifting mechanism; 6. mounting frame; 7. bottom plate; 8. cylinder; 9. mounting plate; 10. guide rod; 11. detection mechanism; 12. mounting tube; 13. carrier plate; 14. first side plate; 15. slider; 16. support platform; 17. first slide groove; 18. flange; 19. second slide groove; 20. first fixing screw; 21. second fixing screw; 22. sensor end; 23. stud; 24. limit rod; 25. second side plate; 26. slot; 27. roller; 28. fixed shaft; 29. ​​ring plate; 30. compression spring. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] like Figure 1-Figure 5 As shown, a plastic film thickness detection device provided by the utility model comprises a chassis 1, a plurality of bases 2 are fixedly mounted on the lower end of the chassis 1, a hood 3 is fixedly mounted on the upper end of the chassis 1, a main control computer 4 is fixedly mounted on the upper end of the hood 3, a lifting mechanism 5 is arranged on the chassis 1 located inside the hood 3, the lifting mechanism 5 comprises a mounting frame 6, the lower end of the mounting frame 6 is fixedly mounted on the chassis 1, a bottom plate 7 is fixedly mounted on the front end of the mounting frame 6, a cylinder 8 is fixedly mounted on the bottom plate 7, the cylinder 8 is connected to an external air pump through a pipeline, and the lower end of the bottom plate 7 is fixedly mounted on the bottom plate 7. A mounting plate 9 is provided, on which two guide rods 10 are fixedly mounted and inserted in the base plate 7, and the output end of the cylinder 8 is also fixedly connected to the mounting plate 9, and a detection mechanism 11 is provided in the mounting plate 9, the detection mechanism 11 includes two mounting tubes 12, in which a sensor end 22 is movably mounted, a carrier plate 13 is provided at the lower end of the sensor end 22, and the carrier plate 13 is movably mounted at the lower end of the sensor end 22 through two first side plates 14, and the two mounting tubes 12 are also movably mounted in the mounting plate 9 through sliders 15 respectively.

[0023] like Figure 1-Figure 2 As shown, a support platform 16 is movably installed on the chassis 1 located below the mounting plate 9, and the plastic film can be placed and moved by means of the setting of the support platform 16;

[0024] like Figure 3 As shown, a first slide groove 17 is provided in the mounting plate 9, a flange 18 is fixedly installed on the mounting plate 9 at the outer position of the first slide groove 17, and second slide grooves 19 are provided on both sides of the flange 18. Two sliders 15 are respectively inserted and installed in the first slide groove 17 and the flange 18, and the first fixing screws 20 are respectively threadedly connected to the opposite sides of the two sliders 15, and the second fixing screws 21 are also threadedly connected to the two sides of the sliders 15, and the second fixing screws 21 are also slidably installed in the corresponding second slide groove 19. Through the setting of the slider 15, the mounting tube 12 can be slidably adjusted in the first slide groove 17;

[0025] like Figure 2-Figure 5As shown, a stud 23 is fixedly installed at the lower end of the sensor end 22, a limit rod 24 is fixedly installed at the lower end of the stud 23, two second side plates 25 are fixedly installed at the lower end of the carrier plate 13, and a card slot 26 is respectively opened on the opposite side of the two second side plates 25. A roller 27 is also arranged between the two second side plates 25, and a fixed shaft 28 is fixedly installed at the center position of both ends of the roller 27. The roller 27 is rotatably installed between the two second side plates 25 through the fixed shaft 28, and the two fixed shafts 28 are respectively clamped in the corresponding card slots 26. With the help of the design of the roller 27 The arrangement can apply pressure to the plastic film and ensure the movement detection of the plastic film. The upper ends of the two first side plates 14 are fixedly connected with ring pieces 29, which are inserted and installed on the outside of the studs 23 and fixed by nuts. The limit rod 24 between the studs 23 and the carrier plate 13 is also provided with a compression spring 30. Through the arrangement of the compression spring 30, the carrier plate 13 and the first side plate 14, the second side plate 25 can adapt to different positions of the plastic film, thereby fine-tuning the sensor end 22, and detecting the thickness data of the plastic film at different positions.

[0026] It should be noted that the utility model is a plastic film thickness detection device. When the film thickness is detected, the film can be placed on the support table 16 and fixed. Then, the main control computer 4 can start the external air pump so that the output end of the cylinder 8 drives the mounting plate 9 to move downward, thereby making the mounting plate 9 drive the two mounting cylinders 12 to move downward synchronously through the two sliders 15, and making the mounting cylinder 12 drive the roller 27 to contact the film through the sensor end 22 and the first side plate 14 and the carrier plate 13. At this time, the roller 27 contacts the film with the help of the compression spring 30 and the force of the sensor end 22, so that the thickness data of the current position of the film is displayed through the main control computer 4, and then, the support table 16 is moved by the driving mechanism in the chassis 1, so that the support table 16 can drive the film to slide at the lower ends of the two rollers 27, so that the thickness of different points of the film can be detected with the help of the displacement of the sensor end 22;

[0027] When adjusting the positions of the two rollers 27 according to the width of the film, it is only necessary to loosen the second fixing screws 21 threadedly connected to the two sides of the slider 15 respectively, so that the slider 15 can slide and adjust the position in the first slide groove 17 and the flange 18 with the help of the second fixing screws 21 on both sides. When the position adjustment of the mounting tube 12 and the roller 27 is completed, the second fixing screws 21 can be tightened again so that the end of the second fixing screw 21 is squeezed on one side of the flange 18, thereby fixing the position of the slider 15.

[0028] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A plastic film thickness detection device, characterized in that: The invention comprises a chassis (1), wherein a plurality of bases (2) are fixedly mounted on the lower end of the chassis (1), a hood (3) is fixedly mounted on the upper end of the chassis (1), a main control computer (4) is fixedly mounted on the upper end of the hood (3), a lifting mechanism (5) is arranged on the chassis (1) at the inner side of the hood (3), the lifting mechanism (5) comprises a mounting frame (6), the lower end of the mounting frame (6) is fixedly mounted on the chassis (1), a bottom plate (7) is fixedly mounted on the front end of the mounting frame (6), a cylinder (8) is fixedly mounted on the bottom plate (7), the cylinder (8) is connected to an external air pump through a pipeline, a mounting plate (9) is arranged at the lower end of the bottom plate (7), two guide rods (10) are fixedly mounted on the mounting plate (9) and are inserted in the bottom plate (7), and the output end of the cylinder (8) is also fixedly connected to the mounting plate (9), and a detection mechanism (11) is arranged in the mounting plate (9); The detection mechanism (11) comprises two mounting tubes (12), wherein a sensor end (22) is movably mounted in the mounting tubes (12), a carrier plate (13) is provided at the lower end of the sensor end (22), and the carrier plate (13) is movably mounted on the lower end of the sensor end (22) via two first side plates (14), and the two mounting tubes (12) are also movably mounted in the mounting plate (9) via sliders (15), respectively.

2. A plastic film thickness detection device according to claim 1, characterized in that: A support platform (16) is movably mounted on the chassis (1) below the mounting plate (9).

3. A plastic film thickness detection device according to claim 1, characterized in that: A first slide groove (17) is provided in the mounting plate (9), a flange (18) is fixedly mounted on the mounting plate (9) at a position outside the first slide groove (17), and second slide grooves (19) are provided on both sides of the flange (18).

4. A plastic film thickness detection device according to claim 3, characterized in that: The two sliders (15) are respectively inserted and installed in the first slide groove (17) and the flange (18), and the first fixing screws (20) are respectively threadedly connected to the opposite sides of the two sliders (15). The two sides of the sliders (15) are also respectively threadedly connected to the second fixing screws (21), and the second fixing screws (21) are also slidably installed in the corresponding second slide grooves (19).

5. A plastic film thickness detection device according to claim 1, characterized in that: A stud (23) is fixedly mounted on the lower end of the sensor end (22), and a limit rod (24) is fixedly mounted on the lower end of the stud (23).

6. A plastic film thickness detection device according to claim 5, characterized in that: Two second side plates (25) are fixedly mounted on the lower end of the carrier plate (13); a clamping groove (26) is respectively provided on opposite sides of the two second side plates (25); a roller (27) is further arranged between the two second side plates (25); a fixed shaft (28) is fixedly mounted at the center position of both ends of the roller (27); the roller (27) is rotatably mounted between the two second side plates (25) via the fixed shaft (28), and the two fixed shafts (28) are respectively clamped in the corresponding clamping grooves (26).

7. A plastic film thickness detection device according to claim 6, characterized in that: The upper ends of the two first side plates (14) are fixedly connected with a ring plate (29), the ring plate (29) is inserted and installed on the outside of the stud (23) and fixed by a nut, and the limit rod (24) located between the stud (23) and the carrier plate (13) is also sleeved with a compression spring (30).