Electrical control circuit of high-speed online punching device

By designing electrical control circuits for high-speed online punching devices, including CPU, servo drive and hydraulic systems, the problems of low efficiency and low automation of existing equipment are solved, efficient production and high-precision positioning are achieved, and product qualification rate is improved.

CN222319335UActive Publication Date: 2025-01-07WEIFANG EAST STEEL PIPE CO LTD
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Patent Information

Application Number
CN202421873373.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-01-07
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

The existing stand-alone equipment is inefficient, has low automation, low positioning accuracy in the production of hole-based products, and has high labor intensity for workers and cannot meet the current production needs.

Method used

Design an electrical control circuit for a high-speed online punching device, including CPU, servo driver, switching power supply module, hydraulic station motor and hydraulic station oil circulation motor, through servo positioning system, leveling system, front and rear movable sleeve system and punching system , realize remote control functions, improve production efficiency and automation.

Benefits of technology

Production efficiency is increased by 2-3 times, the degree of automation is improved, and the positioning accuracy is higher, which reduces the labor intensity of workers and improves the product qualification rate.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to an electrical control circuit of a high-speed on-line punching device, which belongs to the technical field of electrical control and comprises a CPU (central processing unit), the CPU is respectively and electrically connected with a servo driver, a switching power supply module, a hydraulic station motor and a hydraulic station oil circulation motor, the Y00 end of the CPU is connected with the 1-43 ends of the servo driver, the Y01 end of the CPU is connected with the 1-39 ends of the servo driver, the Y05 end of the CPU is connected with the 1-9 ends of the servo driver, and the Y05 end of the CPU is connected with the 1-9 ends of the servo driver. The Y06 end of the CPU is connected with the 1-34 end of the servo driver, the Y07 end of the CPU is connected with the 1-10 end of the servo driver, the COM end of the CPU is connected with the 1-14 end of the servo driver, the X06 end of the CPU is connected with the 1-2 end of the servo driver, the X07 end of the CPU is connected with the 1-4 end of the servo driver, and the X10 end of the CPU is connected with the 1-26 end of the servo driver. The positioning precision is higher, the labor intensity of workers is reduced, and the product percent of pass is improved.
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Description

Technical Field

[0001] The utility model relates to an electric control circuit, in particular to an electric control circuit of a high-speed online punching device, belonging to the technical field of electric control. Background Art

[0002] In the process of producing products with holes, the existing single-machine equipment has very low efficiency, low degree of automation, low positioning accuracy, low product qualification rate, high labor intensity of workers, and cannot meet current production needs. Summary of the invention

[0003] The purpose of the utility model is to overcome the shortcomings of the above-mentioned traditional technology and provide an electrical control circuit for a high-speed online punching device, which increases production efficiency by 2-3 times, improves the degree of automation, can realize remote control function, has higher positioning accuracy, reduces the labor intensity of workers, and improves the product qualification rate.

[0004] The purpose of the utility model is achieved through the following technical measures: an electrical control circuit of a high-speed online punching device, including a CPU, the CPU is electrically connected to a servo driver, a switching power supply module, a hydraulic station motor, and a hydraulic station oil circulation motor, the Y00 terminal of the CPU is connected to the 1-43 terminal of the servo driver, the Y01 terminal of the CPU is connected to the 1-39 terminal of the servo driver, the Y05 terminal of the CPU is connected to the 1-9 terminal of the servo driver, the Y06 terminal of the CPU is connected to the 1-34 terminal of the servo driver, the Y07 terminal of the CPU is connected to the 1-10 terminal of the servo driver, the COM terminal of the CPU is connected to the 1-14 terminal of the servo driver, the X06 terminal of the CPU is connected to the 1-2 terminal of the servo driver, the X07 terminal of the CPU is connected to the 1-4 terminal of the servo driver, and the X10 terminal of the CPU is connected to the 1-26 terminal of the servo driver.

[0005] As a further improvement of the above technical solution:

[0006] The model of the CPU is H3U-3624MT, the model of the servo driver is IS650P-T075IUX, the U, V, W, and PE terminals of the servo driver are connected to the servo motor M2, the model of the servo motor M2 is ISMG1-30D15CD-A331F, the CN2 terminal of the servo driver is connected to the encoder PG, and the / PTC and PTC terminals of the servo driver are connected to the temperature protector to protect the servo motor from being too hot; the R, S, and T terminals of the servo driver are connected to the three-phase power 2L1, 2L2, and 2L3 through the contactor KM1 and the circuit breaker QF4, and the cooling fan M3 is connected between 2L3 and the N line through the circuit breaker QF5.

[0007] The L and N terminals of the CPU are connected to a switching power supply module, which includes a DC power supply DCV1 and a DC power supply DCV2. The L and N terminals of the PU are connected to the DC power supply DCV1 and the DC power supply DCV2 respectively. The DC power supply DCV1 is connected to a remote control, and the DC power supply DCV2 is connected to a switch. The DC power supply DCV2 is connected to one end of the contactor KM, and the other end of the contactor KM is connected to a power switch SA26 and a circuit breaker QF15 respectively. The power switch SA26 is connected to the coil of the contactor KM, and the circuit breaker QF15 is connected to 2L1 and 2L2 via a transformer TC4-1 and a circuit breaker QF14.

[0008] The three-phase electricity is connected to the hydraulic station motor and the hydraulic station oil circulation motor. The hydraulic station motor includes 1# hydraulic station motor and 2# hydraulic station motor. The hydraulic station oil circulation motor includes 1# hydraulic station oil circulation motor and 2# hydraulic station oil circulation motor. The three-phase electricity is connected to 1# hydraulic station motor M4 and contactor KM3 respectively through the series-connected circuit breaker QF6 and contactor KM2. 1# hydraulic station motor M4 and contactor KM3 are connected to contactor KM4 respectively. 1# hydraulic station motor M4 is connected to PE line; the three-phase electricity is connected to 1# hydraulic station oil circulation motor M5 through the series-connected circuit breaker QF7 and contactor KM5. 1# hydraulic station oil circulation motor M5 is connected to PE line; the three-phase electricity is connected to 1# hydraulic station cooling motor M6 through the series-connected circuit breaker QF8 and contactor KM6. 1# hydraulic station cooling motor M6 is connected to PE line; the three-phase electricity is connected to the heater through the series-connected circuit breaker QF9 and contactor KM7.

[0009] The three-phase electricity is connected to the 2# hydraulic station motor M7 and contactor KM9 respectively through the series-connected circuit breaker QF10 and contactor KM8, the 1# hydraulic station motor M7 and contactor KM9 are connected to contactor KM10 respectively, and the 2# hydraulic station motor M7 is connected to the PE line; the three-phase electricity is connected to the 2# hydraulic station oil circulation motor M9 through the series-connected circuit breaker QF11 and contactor KM11, and the 2# hydraulic station oil circulation motor M9 is connected to the PE line; the three-phase electricity is connected to the 2# hydraulic station cooling motor M10 through the series-connected circuit breaker QF12 and contactor KM12, and the 2# hydraulic station cooling motor M10 is connected to the PE line; the three-phase electricity is connected to the heater through the series-connected circuit breaker QF13 and contactor KM13.

[0010] The DC power supply DCV1 is connected to the CPU expansion module GL10-1600END, the DC power supply DCV1 is connected to the 10 end of the CPU expansion module GL10-1600END via the proximity switch S8, the DC power supply DCV1 is connected to the 12 end of the CPU expansion module GL10-1600END via the proximity switch S10, the DC power supply DCV1 is connected to the 14 end of the CPU expansion module GL10-1600END via the counter switch S12, the DC power supply DCV1 is connected to the 16 end of the CPU expansion module GL10-1600END via the counter switch S13, the DC power supply DCV1 is connected to the 20 end of the CPU expansion module GL10-1600END via the switch S14, and the DC power supply DCV1 is connected to the 20 end of the CPU expansion module GL10-1600END via the counter switch Switch S9 is connected to terminal 11 of the CPU expansion module GL10-1600END, the DC power supply DCV1 is connected to terminal 13 of the CPU expansion module GL10-1600END via the counter-switch S11, the DC power supply DCV1 is connected to terminal 16 of the CPU expansion module GL10-1600END via the pressure transmitter SP1-1, the DC power supply DCV1 is connected to terminal 17 of the CPU expansion module GL10-1600END via the pressure transmitter SP1-2, the DC power supply DCV1 is connected to terminal 21 of the CPU expansion module GL10-1600END via the pressure transmitter SP2-1, and the DC power supply DCV1 is connected to terminal 23 of the CPU expansion module GL10-1600END via the pressure transmitter SP2-2.

[0011] The DC power supply DCV1 is connected to the 0 terminal of the CPU expansion module GL10-0016ER via the coil of relay KA18, the DC power supply DCV1 is connected to the 2 terminal of the CPU expansion module GL10-0016ER via the coil of relay KA20, the DC power supply DCV1 is connected to the 4 terminal of the CPU expansion module GL10-0016ER via the coil of relay KA22, the DC power supply DCV1 is connected to the 6 terminal of the CPU expansion module GL10-0016ER via the coil of relay KA24, and the DC power supply DCV1 is connected to the 0 terminal of the CPU expansion module GL10-0016ER via the coil of relay KA26. , the DC power supply DCV1 is connected to the 2nd terminal of the CPU expansion module GL10-0016ER through the coil of relay KA28, the DC power supply DCV1 is connected to the 4th terminal of the CPU expansion module GL10-0016ER through the coil of relay KA30, the DC power supply DCV1 is connected to the 6th terminal of the CPU expansion module GL10-0016ER through the coil of relay KA32, the DC power supply DCV1 is connected to the 10th terminal of the CPU expansion module GL10-0016ER through the coil of relay KA34, and the DC power supply DCV1 is connected to the 12th terminal of the CPU expansion module GL10-0016ER through the coil of relay KA36. , the DC power supply DCV1 is connected to the 1st terminal of the CPU expansion module GL10-0016ER through the coil of relay KA19, the DC power supply DCV1 is connected to the 3rd terminal of the CPU expansion module GL10-0016ER through the coil of relay KA21, the DC power supply DCV1 is connected to the 5th terminal of the CPU expansion module GL10-0016ER through the coil of relay KA23, the DC power supply DCV1 is connected to the 7th terminal of the CPU expansion module GL10-0016ER through the coil of relay KA25, and the DC power supply DCV1 is connected to the 1st terminal of the CPU expansion module GL10-0016ER through the coil of relay KA27. The DC power supply DCV1 is connected to terminal 3 of the CPU expansion module GL10-0016ER via the coil of relay KA29, the DC power supply DCV1 is connected to terminal 5 of the CPU expansion module GL10-0016ER via the coil of relay KA31, the DC power supply DCV1 is connected to terminal 7 of the CPU expansion module GL10-0016ER via the coil of relay KA33, the DC power supply DCV1 is connected to terminal 11 of the CPU expansion module GL10-0016ER via the coil of relay KA35, and the DC power supply DCV1 is connected to terminal 13 of the CPU expansion module GL10-0016ER via the coil of relay KA37.

[0012] 2L1 is connected to one end of the circuit breaker QF16, the other end of the circuit breaker QF16 is connected to the N line via the coil of relay KA18 and contactor KM5, the other end of the circuit breaker QF16 is connected to the N line via the coil of relay KA7 and contactor KM2, the other end of the circuit breaker QF16 is connected to the N line via the coil of relay KA8, contactor KM4 and contactor KM3, the other end of the circuit breaker QF16 is connected to the N line via the coil of relay KA9, contactor KM3 and contactor KM4, the other end of the circuit breaker QF16 is connected to the N line via the coil of relay KA10 and contactor KM11, the other end of the circuit breaker QF16 is connected to the N line via the coil of relay KA19 and contactor KM8, the other end of the circuit breaker QF16 is connected to the N line via the coil of relay KA11, contactor KM10 and contactor KM9, and the circuit breaker QF16 is connected to the N line. The other end of circuit breaker QF16 is connected to the N line via the coils of relay KA12, contactor KM9 and contactor KM10, the other end of circuit breaker QF16 is connected to the N line via the coils of relay KA13 and contactor KM1, the other end of circuit breaker QF16 is connected to the N line via the coils of relay KA14, contactor KM7 and contactor KM6, the other end of circuit breaker QF16 is connected to the N line via the coils of relay KA15, contactor KM6 and contactor KM7, the other end of circuit breaker QF16 is connected to the N line via the coils of relay KA16, contactor KM13 and contactor KM12, the other end of circuit breaker QF16 is connected to the N line via the coils of relay KA17, contactor KM12 and contactor KM13, and the other end of circuit breaker QF16 is connected to the N line via relay KA27 and lamp EL5-1.

[0013] The output end of the DC power supply DCV2 is connected to the relay KA18 and the hydraulic valve YV1-1 in series, the output end of the DC power supply DCV2 is connected to the relay KA19 and the hydraulic valve YV1-2 in series, the output end of the DC power supply DCV2 is connected to the relay KA20 and the hydraulic valve YV1-3 in series, the output end of the DC power supply DCV2 is connected to the relay KA21 and the hydraulic valve YV1-4 in series, the output end of the DC power supply DCV2 is connected to the relay KA22 and the hydraulic valve YV1-5 in series, the output end of the DC power supply DCV2 is connected to the relay KA23 and the hydraulic valve YV1-6 in series, the output end of the DC power supply DCV2 is connected to the relay KA24 and the hydraulic valve YV1-7 in series, the output end of the DC power supply DCV2 is connected to the relay KA25 and the hydraulic valve YV1-8 in series, and the output end of the DC power supply DCV2 is connected to the relay KA26 and the hydraulic valve YV1-9 in series;

[0014] The output end of the DC power supply DCV2 is connected to the relay KA29 and the hydraulic valve YV2-1 in series, the output end of the DC power supply DCV2 is connected to the relay KA30 and the hydraulic valve YV2-2 in series, the output end of the DC power supply DCV2 is connected to the relay KA31 and the hydraulic valve YV2-3 in series, the output end of the DC power supply DCV2 is connected to the relay KA32 and the hydraulic valve YV2-4 in series, the output end of the DC power supply DCV2 is connected to the relay KA33 and the hydraulic valve YV2-5 in series, the output end of the DC power supply DCV2 is connected to the relay KA34 and the hydraulic valve YV2-6 in series, the output end of the DC power supply DCV2 is connected to the relay KA35 and the hydraulic valve YV2-7 in series, the output end of the DC power supply DCV2 is connected to the relay KA36 and the hydraulic valve YV2-8 in series, and the output end of the DC power supply DCV2 is connected to the relay KA37 and the hydraulic valve YV2-9 in series.

[0015] The DC power supply DCV1 is connected to the power supply end of the 16-point wireless remote control switch. The 16-point wireless remote control switch can control the X22 end of the CPU to realize the 1# die raising, the X23 end of the CPU to realize the 1# die lowering, the X24 end of the CPU to realize the 2# die raising, the X25 end of the CPU to realize the 2# die lowering, the X26 end of the CPU to realize the 3# die raising, the X27 end of the CPU to realize the 3# die lowering, the X30 end of the CPU to realize the 4# die raising, the X31 end of the CPU to realize the 4# die lowering, the X32 end of the CPU to realize the 1# swing bridge raising, the X33 end of the CPU to realize the 1# swing bridge lowering, the X34 end of the CPU to realize the 2# swing bridge raising, the X35 end of the CPU to realize the 2# swing bridge lowering, the X15 end of the CPU to realize the servo forward rotation, and the X16 end of the CPU to realize the servo reverse rotation.

[0016] Due to the adoption of the above technical scheme, compared with the prior art, the advantages of the utility model are: the utility model includes a servo positioning system, a leveling system, a front and rear loop system, a punching system, and a human-computer interaction system, which can adapt to a variety of non-standard product working conditions, increase production efficiency by 2-3 times, improve the degree of automation, realize remote control function, and have higher positioning accuracy, thereby reducing the labor intensity of workers and improving the product qualification rate.

[0017] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is an electrical control principle diagram of the first part of the CPU of an electrical control circuit of a high-speed online punching device in an embodiment of the utility model;

[0019] Figure 2This is an electrical control schematic diagram of the second part of the CPU of an electrical control circuit of a high-speed online punching device in an embodiment of the utility model;

[0020] Figure 3 This is an electrical control schematic diagram of a servo driver of an electrical control circuit of a high-speed online punching device in an embodiment of the utility model;

[0021] Figure 4 This is an electrical control schematic diagram of a 1# hydraulic station motor and a 1# hydraulic station oil circulation motor of an electrical control circuit of a high-speed online punching device in an embodiment of the utility model;

[0022] Figure 5 It is an electrical control schematic diagram of a 2# hydraulic station motor and a 2# hydraulic station oil circulation motor of an electrical control circuit of a high-speed online punching device in an embodiment of the utility model;

[0023] Figure 6 This is an electrical control schematic diagram of a switch power supply module of an electrical control circuit of a high-speed online punching device in an embodiment of the utility model;

[0024] Figure 7 It is an electrical control principle diagram of the first part of the CPU expansion module of the electrical control circuit of a high-speed online punching device in an embodiment of the utility model;

[0025] Figure 8 It is an electrical control principle diagram of the second part of the CPU expansion module of the electrical control circuit of a high-speed online punching device in an embodiment of the utility model;

[0026] Fig. 9 It is an electrical control principle diagram of the third part of the CPU expansion module of the electrical control circuit of a high-speed online punching device in an embodiment of the utility model;

[0027] Fig.10 It is an electrical control principle diagram of the fourth part of the CPU expansion module of the electrical control circuit of a high-speed online punching device in an embodiment of the utility model;

[0028] Fig.11 This is a schematic diagram of a portion of an electrical control circuit of a high-speed online punching device in an embodiment of the utility model;

[0029] Fig.12 This is an electrical control schematic diagram of a 1# hydraulic station solenoid valve of an electrical control circuit of a high-speed online punching device in an embodiment of the utility model;

[0030] Fig.13 This is an electrical control schematic diagram of a 2# hydraulic station solenoid valve of an electrical control circuit of a high-speed online punching device in an embodiment of the utility model;

[0031] Fig.14 The present invention is a schematic diagram of the electrical control principle of a 16-point wireless remote control switch of an electrical control circuit of a high-speed online punching device in an embodiment of the present invention. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0034] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined. Example

[0035] As attached Figure 1-14 As shown, an electrical control circuit of a high-speed online punching device includes a CPU, the model of the CPU is H3U-3624MT, and the CPU is electrically connected to a servo driver, a switching power supply module, a hydraulic station motor, and a hydraulic station oil circulation motor.

[0036] The Y00 terminal of the CPU is connected to the 1-43 terminal of the servo drive, the Y01 terminal of the CPU is connected to the 1-39 terminal of the servo drive, the Y05 terminal of the CPU is connected to the 1-9 terminal of the servo drive, the Y06 terminal of the CPU is connected to the 1-34 terminal of the servo drive, the Y07 terminal of the CPU is connected to the 1-10 terminal of the servo drive, the COM terminal of the CPU is connected to the 1-14 terminal of the servo drive, the X06 terminal of the CPU is connected to the 1-2 terminal of the servo drive, the X07 terminal of the CPU is connected to the 1-4 terminal of the servo drive, the X10 terminal of the CPU is connected to the 1-26 terminal of the servo drive, and the servo drive The model of the servo drive is IS650P-T075IUX, the U, V, W, PE terminals of the servo drive are connected to the servo motor M2, the model of the servo motor M2 is ISMG1-30D15CD-A331F, the CN2 terminal of the servo drive is connected to the encoder PG, the / PTC and PTC terminals of the servo drive are connected to the temperature protector to protect the servo motor from overheating; the R, S, T terminals of the servo drive are connected to the three-phase power 2L1, 2L2, 2L3 through the contactor KM1 and the circuit breaker QF4, and the cooling fan M3 is connected between 2L3 and the N line through the circuit breaker QF5.

[0037] The L and N terminals of the CPU are connected to a switching power supply module, which includes a DC power supply DCV1 and a DC power supply DCV2. The L and N terminals of the PU are connected to the DC power supply DCV1 and the DC power supply DCV2 respectively. The DC power supply DCV1 is connected to a remote control, and the DC power supply DCV2 is connected to a switch. The DC power supply DCV2 is connected to one end of the contactor KM, and the other end of the contactor KM is connected to a power switch SA26 and a circuit breaker QF15 respectively. The power switch SA26 is connected to the coil of the contactor KM, and the circuit breaker QF15 is connected to 2L1 and 2L2 via a transformer TC4-1 and a circuit breaker QF14.

[0038] The three-phase electricity is connected to the hydraulic station motor and the hydraulic station oil circulation motor. The hydraulic station motor includes 1# hydraulic station motor and 2# hydraulic station motor. The hydraulic station oil circulation motor includes 1# hydraulic station oil circulation motor and 2# hydraulic station oil circulation motor.

[0039] The three-phase electricity is connected to 1# hydraulic station motor M4 and contactor KM3 respectively through the series-connected circuit breaker QF6 and contactor KM2, 1# hydraulic station motor M4 and contactor KM3 are connected to contactor KM4 respectively, and 1# hydraulic station motor M4 is connected to PE line; the three-phase electricity is connected to 1# hydraulic station oil circulation motor M5 through the series-connected circuit breaker QF7 and contactor KM5, and 1# hydraulic station oil circulation motor M5 is connected to PE line; the three-phase electricity is connected to 1# hydraulic station cooling motor M6 through the series-connected circuit breaker QF8 and contactor KM6, and 1# hydraulic station cooling motor M6 is connected to PE line; the three-phase electricity is connected to the heater through the series-connected circuit breaker QF9 and contactor KM7.

[0040] The three-phase electricity is connected to the 2# hydraulic station motor M7 and contactor KM9 respectively through the series-connected circuit breaker QF10 and contactor KM8, the 1# hydraulic station motor M7 and contactor KM9 are connected to contactor KM10 respectively, and the 2# hydraulic station motor M7 is connected to the PE line; the three-phase electricity is connected to the 2# hydraulic station oil circulation motor M9 through the series-connected circuit breaker QF11 and contactor KM11, and the 2# hydraulic station oil circulation motor M9 is connected to the PE line; the three-phase electricity is connected to the 2# hydraulic station cooling motor M10 through the series-connected circuit breaker QF12 and contactor KM12, and the 2# hydraulic station cooling motor M10 is connected to the PE line; the three-phase electricity is connected to the heater through the series-connected circuit breaker QF13 and contactor KM13.

[0041] The DC power supply DCV1 is connected to the CPU expansion module GL10-1600END, the DC power supply DCV1 is connected to the 10th terminal of the CPU expansion module GL10-1600END through the proximity switch S8, the DC power supply DCV1 is connected to the 12th terminal of the CPU expansion module GL10-1600END through the proximity switch S10, the DC power supply DCV1 is connected to the 14th terminal of the CPU expansion module GL10-1600END through the through-beam switch S12, the DC power supply DCV1 is connected to the 16th terminal of the CPU expansion module GL10-1600END through the through-beam switch S13, the DC power supply DCV1 is connected to the 20th terminal of the CPU expansion module GL10-1600END through the switch S14, the DC power supply DCV1 is connected to the 20th terminal of the CPU expansion module GL10-1600END through the through-beam switch S9 is connected to terminal 11 of the CPU expansion module GL10-1600END, the DC power supply DCV1 is connected to terminal 13 of the CPU expansion module GL10-1600END via the beam switch S11, the DC power supply DCV1 is connected to terminal 16 of the CPU expansion module GL10-1600END via the pressure transmitter SP1-1, the DC power supply DCV1 is connected to terminal 17 of the CPU expansion module GL10-1600END via the pressure transmitter SP1-2, the DC power supply DCV1 is connected to terminal 21 of the CPU expansion module GL10-1600END via the pressure transmitter SP2-1, and the DC power supply DCV1 is connected to terminal 23 of the CPU expansion module GL10-1600END via the pressure transmitter SP2-2.

[0042] The DC power supply DCV1 is connected to the 0 terminal of the CPU expansion module GL10-0016ER through the coil of relay KA18, the DC power supply DCV1 is connected to the 2 terminal of the CPU expansion module GL10-0016ER through the coil of relay KA20, the DC power supply DCV1 is connected to the 4 terminal of the CPU expansion module GL10-0016ER through the coil of relay KA22, the DC power supply DCV1 is connected to the 6 terminal of the CPU expansion module GL10-0016ER through the coil of relay KA24, the DC power supply DCV1 is connected to the 0 terminal of the CPU expansion module GL10-0016ER through the coil of relay KA26, and the DC power supply DCV1 is connected to the 10 terminal of the CPU expansion module GL10-0016ER through the coil of relay KA28. The DC power supply DCV1 is connected to the 2nd terminal of the CPU expansion module GL10-0016ER through the coil of relay KA28, the DC power supply DCV1 is connected to the 4th terminal of the CPU expansion module GL10-0016ER through the coil of relay KA30, the DC power supply DCV1 is connected to the 6th terminal of the CPU expansion module GL10-0016ER through the coil of relay KA32, the DC power supply DCV1 is connected to the 10th terminal of the CPU expansion module GL10-0016ER through the coil of relay KA34, and the DC power supply DCV1 is connected to the 12th terminal of the CPU expansion module GL10-0016ER through the coil of relay KA36. The DC power supply DCV1 is connected to the 1st terminal of the CPU expansion module GL10-0016ER through the coil of relay KA19, the DC power supply DCV1 is connected to the 3rd terminal of the CPU expansion module GL10-0016ER through the coil of relay KA21, the DC power supply DCV1 is connected to the 5th terminal of the CPU expansion module GL10-0016ER through the coil of relay KA23, the DC power supply DCV1 is connected to the 7th terminal of the CPU expansion module GL10-0016ER through the coil of relay KA25, the DC power supply DCV1 is connected to the 1st terminal of the CPU expansion module GL10-0016ER through the coil of relay KA27, and the DC power supply DCV1 is connected to the 1st terminal of the CPU expansion module GL10-0016ER through the coil of relay KA28. The DC power supply DCV1 is connected to terminal 3 of the CPU expansion module GL10-0016ER via the coil of relay KA29, the DC power supply DCV1 is connected to terminal 5 of the CPU expansion module GL10-0016ER via the coil of relay KA31, the DC power supply DCV1 is connected to terminal 7 of the CPU expansion module GL10-0016ER via the coil of relay KA33, the DC power supply DCV1 is connected to terminal 11 of the CPU expansion module GL10-0016ER via the coil of relay KA35, and the DC power supply DCV1 is connected to terminal 13 of the CPU expansion module GL10-0016ER via the coil of relay KA37.

[0043] 2L1 is connected to one end of the circuit breaker QF16, the other end of the circuit breaker QF16 is connected to the N line via the coil of relay KA18 and contactor KM5, the other end of the circuit breaker QF16 is connected to the N line via the coil of relay KA7 and contactor KM2, the other end of the circuit breaker QF16 is connected to the N line via the coil of relay KA8, contactor KM4 and contactor KM3, the other end of the circuit breaker QF16 is connected to the N line via the coil of relay KA9, contactor KM3 and contactor KM4, the other end of the circuit breaker QF16 is connected to the N line via the coil of relay KA10 and contactor KM11, the other end of the circuit breaker QF16 is connected to the N line via the coil of relay KA19 and contactor KM8, the other end of the circuit breaker QF16 is connected to the N line via the coil of relay KA11, contactor KM10 and contactor KM9, and the circuit breaker QF16 is connected to the N line. The other end of circuit breaker QF16 is connected to the N line via the coils of relay KA12, contactor KM9 and contactor KM10, the other end of circuit breaker QF16 is connected to the N line via the coils of relay KA13 and contactor KM1, the other end of circuit breaker QF16 is connected to the N line via the coils of relay KA14, contactor KM7 and contactor KM6, the other end of circuit breaker QF16 is connected to the N line via the coils of relay KA15, contactor KM6 and contactor KM7, the other end of circuit breaker QF16 is connected to the N line via the coils of relay KA16, contactor KM13 and contactor KM12, the other end of circuit breaker QF16 is connected to the N line via the coils of relay KA17, contactor KM12 and contactor KM13, and the other end of circuit breaker QF16 is connected to the N line via relay KA27 and lamp EL5-1.

[0044] The output end of the DC power supply DCV2 is connected to the relay KA18 and the hydraulic valve YV1-1 in series, the output end of the DC power supply DCV2 is connected to the relay KA19 and the hydraulic valve YV1-2 in series, the output end of the DC power supply DCV2 is connected to the relay KA20 and the hydraulic valve YV1-3 in series, the output end of the DC power supply DCV2 is connected to the relay KA21 and the hydraulic valve YV1-4 in series, the output end of the DC power supply DCV2 is connected to the relay KA22 and the hydraulic valve YV1-5 in series, the output end of the DC power supply DCV2 is connected to the relay KA23 and the hydraulic valve YV1-6 in series, the output end of the DC power supply DCV2 is connected to the relay KA24 and the hydraulic valve YV1-7 in series, the output end of the DC power supply DCV2 is connected to the relay KA25 and the hydraulic valve YV1-8 in series, and the output end of the DC power supply DCV2 is connected to the relay KA26 and the hydraulic valve YV1-9 in series;

[0045] The output end of the DC power supply DCV2 is connected to the relay KA29 and the hydraulic valve YV2-1 in series, the output end of the DC power supply DCV2 is connected to the relay KA30 and the hydraulic valve YV2-2 in series, the output end of the DC power supply DCV2 is connected to the relay KA31 and the hydraulic valve YV2-3 in series, the output end of the DC power supply DCV2 is connected to the relay KA32 and the hydraulic valve YV2-4 in series, the output end of the DC power supply DCV2 is connected to the relay KA33 and the hydraulic valve YV2-5 in series, the output end of the DC power supply DCV2 is connected to the relay KA34 and the hydraulic valve YV2-6 in series, the output end of the DC power supply DCV2 is connected to the relay KA35 and the hydraulic valve YV2-7 in series, the output end of the DC power supply DCV2 is connected to the relay KA36 and the hydraulic valve YV2-8 in series, and the output end of the DC power supply DCV2 is connected to the relay KA37 and the hydraulic valve YV2-9 in series.

[0046] The DC power supply DCV 1 is connected to the power supply end of the 16-point wireless remote control switch. The 16-point wireless remote control switch can control the X22 end of the CPU to realize 1# die raising, control the X23 end of the CPU to realize 1# die lowering, control the X24 end of the CPU to realize 2# die raising, control the X25 end of the CPU to realize 2# die lowering, control the X26 end of the CPU to realize 3# die raising, control the X27 end of the CPU to realize 3# die lowering, control the X30 end of the CPU to realize 4# die raising, control the X31 end of the CPU to realize 4# die lowering, control the X32 end of the CPU to realize 1# swing bridge raising, control the X33 end of the CPU to realize 1# swing bridge lowering, control the X34 end of the CPU to realize 2# swing bridge raising, control the X35 end of the CPU to realize 2# swing bridge lowering, control the X15 end of the CPU to realize servo forward rotation, and control the X16 end of the CPU to realize servo reverse rotation.

[0047] Working principle: First, make sure that all four dies are at the upper limit, start the 1# and 2# hydraulic stations and servo, press the automatic start button, the start indicator light will light up, and the equipment will start running. When the corresponding die setting value is detected, the feeding stops, the die completes a punching action, and then continues to feed, and repeats this action. When you need to stop, press the stop button, the stop indicator light will light up, indicating that the equipment is already in a stopped state.

[0048] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An electrical control circuit for a high-speed online punching device, characterized in that: The CPU includes a servo driver, a switching power supply module, a hydraulic station motor, and a hydraulic station oil circulation motor. The Y00 terminal of the CPU is connected to the 1-43 terminal of the servo driver, the Y01 terminal of the CPU is connected to the 1-39 terminal of the servo driver, the Y05 terminal of the CPU is connected to the 1-9 terminal of the servo driver, the Y06 terminal of the CPU is connected to the 1-34 terminal of the servo driver, the Y07 terminal of the CPU is connected to the 1-10 terminal of the servo driver, the COM terminal of the CPU is connected to the 1-14 terminal of the servo driver, the X06 terminal of the CPU is connected to the 1-2 terminal of the servo driver, the X07 terminal of the CPU is connected to the 1-4 terminal of the servo driver, and the X10 terminal of the CPU is connected to the 1-26 terminal of the servo driver.

2. The electrical control circuit of a high-speed online punching device according to claim 1, characterized in that: The model of the CPU is H3U-3624MT, the model of the servo driver is IS650P-T075IUX, the U, V, W, and PE terminals of the servo driver are connected to the servo motor M2, the model of the servo motor M2 is ISMG1-30D15CD-A331F, the CN2 terminal of the servo driver is connected to the encoder PG, and the / PTC and PTC terminals of the servo driver are connected to the temperature protector to protect the servo motor from being too hot; the R, S, and T terminals of the servo driver are connected to the three-phase power 2L1, 2L2, and 2L3 through the contactor KM1 and the circuit breaker QF4, and the cooling fan M3 is connected between 2L3 and the N line through the circuit breaker QF5.

3. The electrical control circuit of a high-speed online punching device according to claim 2, characterized in that: The L and N terminals of the CPU are connected to a switching power supply module, which includes a DC power supply DCV1 and a DC power supply DCV2. The L and N terminals of the PU are connected to the DC power supply DCV1 and the DC power supply DCV2 respectively. The DC power supply DCV1 is connected to a remote control, and the DC power supply DCV2 is connected to a switch. The DC power supply DCV2 is connected to one end of the contactor KM, and the other end of the contactor KM is connected to a power switch SA26 and a circuit breaker QF15 respectively. The power switch SA26 is connected to the coil of the contactor KM, and the circuit breaker QF15 is connected to 2L1 and 2L2 via a transformer TC4-1 and a circuit breaker QF14.

4. The electrical control circuit of a high-speed online punching device according to claim 3, characterized in that: The three-phase electricity is connected to the hydraulic station motor and the hydraulic station oil circulation motor. The hydraulic station motor includes 1# hydraulic station motor and 2# hydraulic station motor. The hydraulic station oil circulation motor includes 1# hydraulic station oil circulation motor and 2# hydraulic station oil circulation motor. The three-phase electricity is connected to 1# hydraulic station motor M4 and contactor KM3 respectively through the series-connected circuit breaker QF6 and contactor KM2. 1# hydraulic station motor M4 and contactor KM3 are connected to contactor KM4 respectively. 1# hydraulic station motor M4 is connected to PE line; the three-phase electricity is connected to 1# hydraulic station oil circulation motor M5 through the series-connected circuit breaker QF7 and contactor KM5. 1# hydraulic station oil circulation motor M5 is connected to PE line; the three-phase electricity is connected to 1# hydraulic station cooling motor M6 through the series-connected circuit breaker QF8 and contactor KM6. 1# hydraulic station cooling motor M6 is connected to PE line; the three-phase electricity is connected to the heater through the series-connected circuit breaker QF9 and contactor KM7.

5. The electrical control circuit of a high-speed online punching device according to claim 4, characterized in that: The three-phase electricity is connected to the 2# hydraulic station motor M7 and contactor KM9 respectively through the series-connected circuit breaker QF10 and contactor KM8, the 1# hydraulic station motor M7 and contactor KM9 are connected to contactor KM10 respectively, and the 2# hydraulic station motor M7 is connected to the PE line; the three-phase electricity is connected to the 2# hydraulic station oil circulation motor M9 through the series-connected circuit breaker QF11 and contactor KM11, and the 2# hydraulic station oil circulation motor M9 is connected to the PE line; the three-phase electricity is connected to the 2# hydraulic station cooling motor M10 through the series-connected circuit breaker QF12 and contactor KM12, and the 2# hydraulic station cooling motor M10 is connected to the PE line; the three-phase electricity is connected to the heater through the series-connected circuit breaker QF13 and contactor KM13.

6. The electrical control circuit of a high-speed online punching device according to claim 5, characterized in that: The DC power supply DCV1 is connected to the CPU expansion module GL10-1600END, the DC power supply DCV1 is connected to the 10 end of the CPU expansion module GL10-1600END via the proximity switch S8, the DC power supply DCV1 is connected to the 12 end of the CPU expansion module GL10-1600END via the proximity switch S10, the DC power supply DCV1 is connected to the 14 end of the CPU expansion module GL10-1600END via the counter switch S12, the DC power supply DCV1 is connected to the 16 end of the CPU expansion module GL10-1600END via the counter switch S13, the DC power supply DCV1 is connected to the 20 end of the CPU expansion module GL10-1600END via the switch S14, and the DC power supply DCV1 is connected to the 20 end of the CPU expansion module GL10-1600END via the counter switch Switch S9 is connected to terminal 11 of the CPU expansion module GL10-1600END, the DC power supply DCV1 is connected to terminal 13 of the CPU expansion module GL10-1600END via the counter-switch S11, the DC power supply DCV1 is connected to terminal 16 of the CPU expansion module GL10-1600END via the pressure transmitter SP1-1, the DC power supply DCV1 is connected to terminal 17 of the CPU expansion module GL10-1600END via the pressure transmitter SP1-2, the DC power supply DCV1 is connected to terminal 21 of the CPU expansion module GL10-1600END via the pressure transmitter SP2-1, and the DC power supply DCV1 is connected to terminal 23 of the CPU expansion module GL10-1600END via the pressure transmitter SP2-2.

7. The electrical control circuit of a high-speed online punching device according to claim 6, characterized in that: The DC power supply DCV1 is connected to the 0 terminal of the CPU expansion module GL10-0016ER via the coil of relay KA18, the DC power supply DCV1 is connected to the 2 terminal of the CPU expansion module GL10-0016ER via the coil of relay KA20, the DC power supply DCV1 is connected to the 4 terminal of the CPU expansion module GL10-0016ER via the coil of relay KA22, the DC power supply DCV1 is connected to the 6 terminal of the CPU expansion module GL10-0016ER via the coil of relay KA24, and the DC power supply DCV1 is connected to the 0 terminal of the CPU expansion module GL10-0016ER via the coil of relay KA26. , the DC power supply DCV1 is connected to the 2nd terminal of the CPU expansion module GL10-0016ER through the coil of relay KA28, the DC power supply DCV1 is connected to the 4th terminal of the CPU expansion module GL10-0016ER through the coil of relay KA30, the DC power supply DCV1 is connected to the 6th terminal of the CPU expansion module GL10-0016ER through the coil of relay KA32, the DC power supply DCV1 is connected to the 10th terminal of the CPU expansion module GL10-0016ER through the coil of relay KA34, and the DC power supply DCV1 is connected to the 12th terminal of the CPU expansion module GL10-0016ER through the coil of relay KA36. , the DC power supply DCV1 is connected to the 1st terminal of the CPU expansion module GL10-0016ER through the coil of relay KA19, the DC power supply DCV1 is connected to the 3rd terminal of the CPU expansion module GL10-0016ER through the coil of relay KA21, the DC power supply DCV1 is connected to the 5th terminal of the CPU expansion module GL10-0016ER through the coil of relay KA23, the DC power supply DCV1 is connected to the 7th terminal of the CPU expansion module GL10-0016ER through the coil of relay KA25, and the DC power supply DCV1 is connected to the 1st terminal of the CPU expansion module GL10-0016ER through the coil of relay KA27. The DC power supply DCV1 is connected to terminal 3 of the CPU expansion module GL10-0016ER via the coil of relay KA29, the DC power supply DCV1 is connected to terminal 5 of the CPU expansion module GL10-0016ER via the coil of relay KA31, the DC power supply DCV1 is connected to terminal 7 of the CPU expansion module GL10-0016ER via the coil of relay KA33, the DC power supply DCV1 is connected to terminal 11 of the CPU expansion module GL10-0016ER via the coil of relay KA35, and the DC power supply DCV1 is connected to terminal 13 of the CPU expansion module GL10-0016ER via the coil of relay KA37.

8. The electrical control circuit of a high-speed online punching device according to claim 7, characterized in that: 2L1 is connected to one end of the circuit breaker QF16, the other end of the circuit breaker QF16 is connected to the N line via the coil of relay KA18 and contactor KM5, the other end of the circuit breaker QF16 is connected to the N line via the coil of relay KA7 and contactor KM2, the other end of the circuit breaker QF16 is connected to the N line via the coil of relay KA8, contactor KM4 and contactor KM3, the other end of the circuit breaker QF16 is connected to the N line via the coil of relay KA9, contactor KM3 and contactor KM4, the other end of the circuit breaker QF16 is connected to the N line via the coil of relay KA10 and contactor KM11, the other end of the circuit breaker QF16 is connected to the N line via the coil of relay KA19 and contactor KM8, the other end of the circuit breaker QF16 is connected to the N line via the coil of relay KA11, contactor KM10 and contactor KM9, and the circuit breaker QF16 is connected to the N line. The other end of circuit breaker QF16 is connected to the N line via the coils of relay KA12, contactor KM9 and contactor KM10, the other end of circuit breaker QF16 is connected to the N line via the coils of relay KA13 and contactor KM1, the other end of circuit breaker QF16 is connected to the N line via the coils of relay KA14, contactor KM7 and contactor KM6, the other end of circuit breaker QF16 is connected to the N line via the coils of relay KA15, contactor KM6 and contactor KM7, the other end of circuit breaker QF16 is connected to the N line via the coils of relay KA16, contactor KM13 and contactor KM12, the other end of circuit breaker QF16 is connected to the N line via the coils of relay KA17, contactor KM12 and contactor KM13, and the other end of circuit breaker QF16 is connected to the N line via relay KA27 and lamp EL5-1.

9. The electrical control circuit of a high-speed online punching device according to claim 8, characterized in that: The output end of the DC power supply DCV2 is connected to the relay KA18 and the hydraulic valve YV1-1 in series, the output end of the DC power supply DCV2 is connected to the relay KA19 and the hydraulic valve YV1-2 in series, the output end of the DC power supply DCV2 is connected to the relay KA20 and the hydraulic valve YV1-3 in series, the output end of the DC power supply DCV2 is connected to the relay KA21 and the hydraulic valve YV1-4 in series, the output end of the DC power supply DCV2 is connected to the relay KA22 and the hydraulic valve YV1-5 in series, the output end of the DC power supply DCV2 is connected to the relay KA23 and the hydraulic valve YV1-6 in series, the output end of the DC power supply DCV2 is connected to the relay KA24 and the hydraulic valve YV1-7 in series, the output end of the DC power supply DCV2 is connected to the relay KA25 and the hydraulic valve YV1-8 in series, and the output end of the DC power supply DCV2 is connected to the relay KA26 and the hydraulic valve YV1-9 in series; The output end of the DC power supply DCV2 is connected to the relay KA29 and the hydraulic valve YV2-1 in series, the output end of the DC power supply DCV2 is connected to the relay KA30 and the hydraulic valve YV2-2 in series, the output end of the DC power supply DCV2 is connected to the relay KA31 and the hydraulic valve YV2-3 in series, the output end of the DC power supply DCV2 is connected to the relay KA32 and the hydraulic valve YV2-4 in series, the output end of the DC power supply DCV2 is connected to the relay KA33 and the hydraulic valve YV2-5 in series, the output end of the DC power supply DCV2 is connected to the relay KA34 and the hydraulic valve YV2-6 in series, the output end of the DC power supply DCV2 is connected to the relay KA35 and the hydraulic valve YV2-7 in series, the output end of the DC power supply DCV2 is connected to the relay KA36 and the hydraulic valve YV2-8 in series, and the output end of the DC power supply DCV2 is connected to the relay KA37 and the hydraulic valve YV2-9 in series.

10. The electrical control circuit of the high-speed online punching device according to claim 9, characterized in that: The DC power supply DCV1 is connected to the power supply end of the 16-point wireless remote control switch. The 16-point wireless remote control switch can control the X22 end of the CPU to realize the 1# die raising, the X23 end of the CPU to realize the 1# die lowering, the X24 end of the CPU to realize the 2# die raising, the X25 end of the CPU to realize the 2# die lowering, the X26 end of the CPU to realize the 3# die raising, the X27 end of the CPU to realize the 3# die lowering, the X30 end of the CPU to realize the 4# die raising, the X31 end of the CPU to realize the 4# die lowering, the X32 end of the CPU to realize the 1# swing bridge raising, the X33 end of the CPU to realize the 1# swing bridge lowering, the X34 end of the CPU to realize the 2# swing bridge raising, the X35 end of the CPU to realize the 2# swing bridge lowering, the X15 end of the CPU to realize the servo forward rotation, and the X16 end of the CPU to realize the servo reverse rotation.