Electric varnished wire paint scraper

By adopting an adjustable correction roller set and collection system in the enameled wire scraper, the low quality and dust problems of bending enameled wire scraper are solved, and the scraping efficiency and health and safety are improved.

CN222320977UActive Publication Date: 2025-01-07CHANGZHOU JUDEDING ELECTRIC CO LTD
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Patent Information

Application Number
CN202421041754.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-01-07
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The existing enameled wire scraper is difficult to straighten when handling bent enameled wire, resulting in a degradation of the quality of the scraper and difficulty in collecting dust paint, affecting the health of the staff.

Method used

An electric enameled wire scraper is designed to straighten the enameled wire using adjustable correction blocks and roller sets, and collect paint debris generated inside the lacquer blade through a collection barrel and a fan.

Benefits of technology

Through straightening treatment, the damage to the enameled wire is reduced, the quality of scraped paint is improved, and the paint debris is effectively collected, protecting the health of the staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of varnished wire processing, and particularly relates to an electric varnished wire paint scraper which comprises a base body, a correcting block arranged on the base body, a driving motor arranged on the correcting block, a power roller connected with an output shaft of the driving motor, a fixing block arranged on the correcting block, a first adjusting block rotationally connected with the fixing block, and a second adjusting block rotationally connected with the first adjusting block. The first adjusting block is rotatably provided with an adjusting roller, the first adjusting block is provided with a first bolt, the first bolt is in threaded connection with the correcting block, the correcting block is rotatably provided with a paint scraper, the paint scraper is sleeved with a conveying belt, the base body is provided with a transmission motor, and an output shaft of the transmission motor is in transmission connection with the conveying belt; the varnished wire is straightened for the first time and the second time through the adjustable adjusting roller, the power roller and the straightening roller, at the moment, when the varnished wire is subjected to paint scraping through a cutter in the paint scraper, the problem that a wire body is damaged due to the fact that a bent section exists can be greatly solved, and the paint scraping quality is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of enameled wire processing, and in particular relates to an electric enameled wire paint scraper. Background Art

[0002] Most of the existing enameled wire paint scraping machines use manual feeding for paint scraping. Their working method is to first cut the entire roll of enameled wire into the required length, and then use manual feeding to scrape the paint on one end or both ends. In this process, the manual feeding work efficiency is low, and the length of the enameled wire head that needs to be scraped cannot be accurately unified. In particular, when both ends of the enameled wire need to be scraped, one end must be scraped and then the other end must be scraped, and the working efficiency is even lower.

[0003] In response to the above technical problems, the applicant has retrieved some prior art, such as the Chinese patent with patent publication number CN208423437U, which mainly uses the staggered arrangement of the paint scrapers at the left and right ends of the paint scraper and the rotation of the paint scraper to scrape off the paint on the surface of the enameled wire when the enameled wire reaches the outlet reel from the inlet reel. However, considering that most of the enameled wires are in a bent state during actual use, it is difficult to straighten the enameled wires when passing through the inlet reel, which will cause the enameled wires to remain in a bent state after entering the paint scraper, and then some of the bent sections on the enameled wires will cause the wire body to be damaged during the paint scraping process, reducing the paint scraping quality. At the same time, the dust paint generated during the paint scraping process cannot be effectively collected, which is easy to affect the health of the staff. Summary of the invention

[0004] The purpose of the utility model is to address the deficiencies in the prior art and to provide an electric enameled wire paint scraper with a simple structure that can straighten the enameled wire and collect debris at the same time, so as to solve the technical problem in the prior art that some bent sections on the enameled wire will cause damage to the wire body during the paint scraping process, thereby reducing the quality of the paint scraping.

[0005] The purpose of the utility model can be achieved through the following technical solutions: an electric enameled wire paint scraper, which includes a base, a support plate is provided on the base, a wire feed barrel is fixedly installed on the support plate, a correction block is provided on the base, the correction block is connected to the wire feed barrel, a driving motor is provided on the correction block, the output shaft of the driving motor is connected to a power roller, and the power roller is rotatably installed in the correction block, a fixed block is provided on the correction block, a first adjusting block is rotatably connected to the fixed block, an adjusting roller is rotatably installed on the first adjusting block, a first bolt is provided on the first adjusting block, and the first bolt is threadedly connected to the correction block, a paint scraper is rotatably installed on the correction block, a conveyor belt is sleeved on the paint scraper, a transmission motor is provided on the base, the output shaft of the transmission motor is transmission-connected to the conveyor belt, a cutter is provided inside the paint scraper, a plurality of sieve holes are opened on the paint scraper, a collecting bucket is provided on the base, the collecting bucket wraps the outer wall of the paint scraper, and a fan is provided at the bottom of the collecting bucket.

[0006] As a further optimization or improvement of the present solution, a bracket is provided on the base body, and the bracket is rotatably matched with the paint scraper.

[0007] As a further optimization or improvement of this solution, a second adjustment block is fixedly arranged on the correction block, and two groups of correction rollers are rotatably installed in the second adjustment block. Second bolts are arranged on both sides of the second adjustment block, and the second bolts are connected to the correction rollers.

[0008] As a further optimization or improvement of the present solution, the aperture of the correction block is the same as the aperture of the inlet barrel.

[0009] As a further optimization or improvement of the present solution, the two ends of the collecting bucket are provided with extensions, which cover the two ends of the paint scraper.

[0010] As a further optimization or improvement of the present solution, the movements of the collection bucket and the paint scraper do not interfere with each other.

[0011] Beneficial effects of the utility model:

[0012] (1) The enameled wire is straightened for the first and second time respectively by means of adjustable adjusting rollers, power rollers and straightening rollers. At this time, when the enameled wire is scraped by the tool inside the paint scraper, the problem of damage to the wire body due to the existence of bending sections can be greatly reduced, thereby improving the scraping quality.

[0013] (2) Through the cooperation of the collection bucket and the fan, the paint debris generated by the internal tool of the paint scraper when scraping paint can be recovered, avoiding the paint debris from affecting the health of the workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The utility model is further described below in conjunction with the accompanying drawings.

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0016] Figure 2 This is a structural diagram of the incoming line barrel.

[0017] Figure 3 for Figure 2 Schematic diagram of the A part structure.

[0018] Figure 4 It is a structural cross-sectional view of the correction block 4.

[0019] Figure 5 It is a structural cross-sectional view of the collection barrel.

[0020] The following are marked in the figure: 1. base; 2. support plate; 3. inlet barrel; 4. correction block; 5. first adjustment block; 6. second adjustment block; 7. second bolt; 8. collecting barrel; 9. fan; 10. bracket; 11. paint scraper; 12. conveyor belt; 13. transmission motor; 14. first bolt; 15. adjustment roller; 16. drive motor; 17. power roller; 18. fixing block; 19. sieve hole; 20. correction roller. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 5 An electric enameled wire scraper includes a base body 1, a support plate 2 is provided on the base body 1, a wire feed barrel 3 is fixedly installed on the support plate 2, a correction block 4 is provided on the base body 1, the correction block 4 is connected with the wire feed barrel 3, a driving motor 16 is provided on the correction block 4, the output shaft of the driving motor 16 is connected to a power roller 17, and the power roller 17 is rotatably installed in the correction block 4, a fixed block 18 is provided on the correction block 4, a first adjusting block 5 is rotatably connected to the fixed block 18, and an adjusting roller 15 is rotatably installed on the first adjusting block 5, A first bolt 14 is provided on the first adjusting block 5, and the first bolt 14 is threadedly connected to the correction block 4. A paint scraper 11 is rotatably installed on the correction block 4, and a conveyor belt 12 is sleeved on the paint scraper 11. A transmission motor 13 is provided on the base 1, and the output shaft of the transmission motor 13 is transmission-connected to the conveyor belt 12. A tool is provided inside the paint scraper 11, and a plurality of sieve holes 19 are opened on the paint scraper 11. A collecting bucket 8 is provided on the base 1, and the collecting bucket 8 wraps the outer wall of the paint scraper 11, and a fan 9 is provided at the bottom of the collecting bucket 8.

[0023] The implementation principle of the utility model is as follows: when using the electric enameled wire paint scraper, the enameled wire enters the correction block 4 from the wire inlet barrel 3. At this time, the enameled wire is placed on the power roller 17 inside the first bolt 14, and then the first bolt 14 is screwed to adjust the positions of the first adjustment block 5 and the adjustment roller 15 so that the adjustment roller 15 is pressed against the enameled wire. At this time, the drive motor 16 is started. Under the roller pressure of the adjustment roller 15 and the power roller 17, the enameled wire is straightened. Then the enameled wire passes through the second adjustment block 6. At this time, the correction rollers 20 on both sides of the second adjustment block 6 perform secondary straightening on the enameled wire. Then the straightened enameled wire enters through the entrance of the paint scraper 11 Go to the paint scraper 11, start the transmission motor 13, and the transmission motor 13 drives the paint scraper 11 to rotate through the conveyor belt 12. The enameled wire inside the paint scraper 11 is rotated and cut by the tool on the inner wall of the paint scraper 11, and then the paint debris cut by the tool is sieved out through the sieve hole 19 on the paint scraper 11 under the action of the centrifugal force of the paint scraper 11, wherein the sieved paint debris is thrown onto the inner wall of the collecting barrel 8, and the paint debris slides along the inner wall of the collecting barrel 8 to the bottom of the collecting barrel 8, and then the fan 9 is started to make the fan 9 recycle the paint debris at the bottom of the collecting barrel 8, and the enameled wire after paint scraping is moved out from the outlet of the paint scraper 11.

[0024] See also Figure 5 A bracket 10 is provided on the base 1, and the bracket 10 rotates with the paint scraper 11; it should be noted that rotating bearings are provided at the entrance and exit positions at both ends of the paint scraper 11, and the rotating bearings on the entrance and exit of the paint scraper 11 are rotatably connected to the bracket 10 and the correction block 4 respectively.

[0025] See also Figure 4 A second adjusting block 6 is fixedly provided on the correction block 4, and two groups of correction rollers 20 are rotatably installed in the second adjusting block 6. Second bolts 7 are provided on both sides of the second adjusting block 6, and the second bolts 7 are connected to the correction roller 20; it should be noted that the position of the correction roller 20 can be adjusted by the second bolt 7; the position of the first adjusting block 5 and the adjusting roller 15 is adjusted by the first bolt 14, so that the power roller 17 and the adjusting roller 15 straighten the vertical end of the enameled wire, and the correction roller 20 straightens the horizontal end of the enameled wire.

[0026] Specifically, the aperture of the correction block 4 is the same as the aperture of the wire inlet barrel 3; it should be noted that when the enameled wire enters the correction block 4 through the wire inlet barrel 3, in order for the enameled wire to smoothly enter the correction block 4, the correction block 4 and the wire inlet barrel 3 have the same aperture.

[0027] See also Figure 5, the collecting barrel 8 is provided with extensions at both ends, which cover the two ends of the paint scraper 11; it should be noted that in order to prevent paint debris from being thrown out of the collecting barrel 8 through the sieve holes 19 when the paint scraper 11 is working, by providing extensions at both ends of the collecting barrel 8, it is possible to prevent paint debris from being thrown out of the collecting barrel 8 from both ends to the outside of the collecting barrel 8.

[0028] See also Figure 5 , the movements of the collecting bucket 8 and the paint scraper 11 do not interfere with each other; it should be noted that the collecting bucket 8 is fixedly arranged on the base 1 , and the movement trajectory of the paint scraper 11 does not interfere with the collecting bucket 8 .

[0029] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. An electric enameled wire paint scraper, characterized in that: The invention comprises a base body (1), a support plate (2) being provided on the base body (1), a wire feed barrel (3) being fixedly mounted on the support plate (2), a correction block (4) being provided on the base body (1), the correction block (4) being connected to the wire feed barrel (3), a drive motor (16) being provided on the correction block (4), an output shaft of the drive motor (16) being connected to a power roller (17), and the power roller (17) being rotatably mounted inside the correction block (4), a fixed block (18) being provided on the correction block (4), a first adjustment block (5) being rotatably connected to the fixed block (18), an adjustment roller (15) being rotatably mounted on the first adjustment block (5), and the first adjustment block (18) being provided with a fixed block (18). 5) is provided with a first bolt (14), the first bolt (14) is threadedly connected to the correction block (4), a paint scraper (11) is rotatably mounted on the correction block (4), a conveyor belt (12) is sleeved on the paint scraper (11), a transmission motor (13) is provided on the base (1), the output shaft of the transmission motor (13) is transmission-connected to the conveyor belt (12), a tool is provided inside the paint scraper (11), a plurality of sieve holes (19) are opened on the paint scraper (11), a collection bucket (8) is provided on the base (1), the collection bucket (8) wraps the outer wall of the paint scraper (11), and a fan (9) is provided at the bottom of the collection bucket (8).

2. The electric enameled wire paint scraper according to claim 1, characterized in that: A bracket (10) is provided on the base body (1), and the bracket (10) is rotatably matched with the paint scraper (11).

3. The electric enameled wire paint scraper according to claim 1, characterized in that: A second adjustment block (6) is fixedly arranged on the correction block (4), two groups of correction rollers (20) are rotatably mounted in the second adjustment block (6), second bolts (7) are arranged on both side surfaces of the second adjustment block (6), and the second bolts (7) are connected to the correction rollers (20).

4. The electric enameled wire paint scraper according to claim 1, characterized in that: The aperture of the correction block (4) is the same as the aperture of the wire inlet barrel (3).

5. The electric enameled wire paint scraper according to claim 1, characterized in that: The two ends of the collecting bucket (8) are provided with extensions, which cover the two ends of the paint scraper (11).

6. The electric enameled wire paint scraper according to claim 1, characterized in that: The movements of the collection bucket (8) and the paint scraper (11) do not interfere with each other.

Citation Information

Patent Citations

  • Enameled wire paint scraper

    CN208423437U