Movable fixed tray for chip mounter

By designing a mobile fixed pallet in the patch machine, shortening the loading distance with the transmission belt and sliding structure, and combining the width adjustment component to adapt to PCB boards of different sizes, the problem of loading stroke in the patch machine is solved and production is improved Efficiency and accuracy.

CN222322080UActive Publication Date: 2025-01-07SHENZHEN FAROAD INTELLIGENT EQUIP CO LTD

Patent Information

Application Number
CN202420997942.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-01-07
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

During the PCB board feeding and replacing process, the material grabbing stroke is long, which slows down the patch speed and thus reduces the production efficiency.

Method used

A mobile fixed pallet is designed, including an operating table, front rail module, rotor, drive motor, middle rail module and drag plate. The feeding distance is shortened through the transmission belt and sliding structure, and combined with the width adjustment component to adapt to different sizes. PCB board improves loading accuracy and efficiency.

Benefits of technology

The stroke of the robot grabs chip materials is shortened, the production efficiency of PCB boards is improved, and it is adapted to PCB boards of different sizes, improving the stability and accuracy of feeding.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222322080U_ABST
    Figure CN222322080U_ABST
Patent Text Reader

Abstract

The utility model discloses a movable fixed tray for a chip mounter, which comprises an operation table, a front rail module is arranged above the operation table, a rotating wheel is arranged on the inner side of the front rail module, a transmission belt for transmission is arranged on the surface of the rotating wheel, a driving rotating wheel is arranged below the rotating wheel, and a movable fixed tray is arranged on the lower side of the driving rotating wheel. The center line of the driving rotating wheel is connected with a driving motor, a middle rail module is installed at one end of the front rail module, and a rear rail module is installed at the end, away from the front rail module, of the middle rail module. The feeding disc is fixedly connected with the dragging plate, the dragging plate and the sliding rail form a sliding structure through the card pushing base, the dragging plate drives the feeding disc to be close to the middle rail module, the conveying direction of the middle rail module and the moving direction of the dragging plate are perpendicular to each other, and the feeding disc moves along the Y axis and the X axis respectively and then is close to the position of a PCB. The feeding distance and the grabbing stroke of the manipulator are shortened, and the production efficiency of PCBs is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of chip mounters, in particular to a movable fixed tray for a chip mounter. Background Art

[0002] PCB boards are indispensable parts of circuit components. During the production and processing of PCB boards, chip mounters are required for chip mounting. A chip mounter is a device that transports the PCB board to a specified position and then accurately places surface mount components on the PCB board by moving the mounting head. The mounting position of components is an important factor affecting the quality of PCB circuit boards.

[0003] The existing publication number CN218336615U discloses a placement machine for PCB board processing, which includes a workbench and a first slide slot, a first electric slide rail is arranged on the top of the workbench, an electric lifting rod is arranged on the movable end of the first electric slide rail, a top plate is arranged on the top of the electric lifting rod, a second electric slide rail is arranged on the bottom of the top plate, and a cylinder is arranged on the movable end of the second electric slide rail. In this application document, in the process of using the placement machine to place patches on the PCB board, it is convenient to position the PCB board, prevent placement errors caused by displacement, and improve the accuracy of placement by the placement machine.

[0004] However, when the above-mentioned placement machine is performing placement on the PCB board, a positioning component is set to clamp and position the PCB board to improve the accuracy of the placement. However, the material loading distance is long, which reduces the efficiency of the placement, and in the process of clamping the PCB board, it affects the subsequent material unloading speed, causing the loading and unloading speeds to slow down. In the process of feeding and adjusting the PCB board, the existing placement machine has a long material grabbing stroke, which slows down the placement speed, thereby reducing the production efficiency of the PCB board.

[0005] Therefore, those skilled in the art provide a movable fixed tray for a placement machine to solve the problems raised in the above background technology. Utility Model Content

[0006] The purpose of the utility model is to provide a movable fixed tray for a placement machine, so as to solve the problem proposed in the above background technology that in the process of PCB board feeding and adjustment, the material grabbing stroke of the existing placement machine is long, which slows down the placement speed and thus causes a decrease in the production efficiency of the PCB board.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A movable fixed tray for a placement machine comprises: an operating table, a front rail module is installed above the operating table, and a rotating wheel is installed on the inner side of the front rail module, a transmission belt is arranged on the surface of the rotating wheel for transmission, and a driving rotating wheel is installed below the rotating wheel, a driving motor is connected to the center line of the driving rotating wheel, a middle rail module is installed at one end of the front rail module, and a rear rail module is installed at the end of the middle rail module away from the front rail module, the structures of the middle rail module, the front rail module and the rear rail module are the same, a carriage is installed on the outer side of the middle rail module, and a loading tray is fixedly arranged on the surface of the carriage, a slide rail is installed below the loading tray, the moving direction of the slide rail is perpendicular to the conveying direction of the middle rail module, and a width adjustment module for width adjustment is installed below the front rail module.

[0009] As a further solution in the utility model, the width adjustment module includes: a mounting seat installed at the bottom of the front rail module, a width adjustment screw rod is installed on the surface of the mounting seat, an angular ball bearing is installed on the surface of the width adjustment screw rod, a pulley is fixedly installed on the end of the width adjustment screw rod, a driving wheel connected to a driving source is installed below the pulley, and a tensioning shaft wheel is installed on the counterclockwise side of the driving wheel.

[0010] As a further solution of the present invention, the mounting seat and the front rail module are fixedly connected, and the angular ball bearing and the width adjustment screw rod are rotating structures.

[0011] As a further solution of the present invention, the middle rail module, the front rail module and the rear rail module are all located on the same straight line, and the middle rail module and the carriage are perpendicular to each other.

[0012] As a further solution of the utility model, a card pushing seat is slidably installed on the surface of the slide rail, and the card pushing seat and the drag plate are connected to each other.

[0013] As a further solution of the present invention, the carriage forms a sliding structure between the push-card seat and the slide rail, and the carriage is fixedly connected to the loading tray.

[0014] As a further solution of the present invention, the rotating wheel is connected to the driving rotating wheel through a transmission belt, and the driving motor is connected to the driving motor through a coupling.

[0015] As a further solution of the utility model, a moving seat is slidably installed on the inner wall of the middle rail module, a roller is installed at the bottom of the moving seat, and a load-bearing seat for bearing weight is installed below the middle rail module.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. The loading tray is fixedly connected to the carriage. The carriage forms a sliding structure between the push card seat and the slide rail. The carriage brings the loading tray close to the middle rail module. The transmission direction of the middle rail module and the moving direction of the carriage are perpendicular to each other. They move along the Y-axis and X-axis respectively, and then approach the position of the PCB board, shortening the loading distance and the grabbing stroke of the robot, and improving the production efficiency of the PCB board.

[0018] 2. Through the setting of the front rail module, the front rail module, the middle rail module and the rear rail module are all located on the same straight line. The PCB board is loaded from the front rail module. The transmission structure of the front rail module, the middle rail module and the rear rail module is consistent. The PCB board is pushed toward the middle rail module and the rear rail module in turn. When the PCB board is moved to the middle rail module, the chip is loaded and mounted at the position of the middle rail module. The middle rail module is closest to the material tray, and the chip material in the loading tray can be grabbed by the robot and attached to the PCB board, which effectively shortens the stroke of the robot to grab the chip material and improves production efficiency.

[0019] 3. Through the setting of the width adjustment component, the width adjustment component includes a width adjustment screw rod, a pulley, a driving wheel, a tensioning shaft wheel, a mounting seat and an angular ball bearing. The width adjustment component can be used to adjust the width of the front rail module through PCB boards of different sizes, thereby improving the stability and accuracy of PCB board loading, and can adapt to PCB boards of different sizes, which is beneficial to improving the production efficiency of PCB boards. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 The figure is a schematic diagram of the structure of a movable fixed tray for a placement machine.

[0021] Figure 2 The figure is a schematic diagram of the structure of a movable fixed tray for a placement machine from a second perspective.

[0022] Figure 3 The present invention is a schematic diagram of the structure of a width-adjusting screw rod in a movable fixed tray used in a placement machine.

[0023] Figure 4 The present invention is a schematic diagram of the structure of a width-adjusting screw rod in a movable fixed tray used in a placement machine.

[0024] In the figure: 1. operating table; 2. front rail module; 3. width adjustment screw rod; 301. pulley; 302. driving wheel; 303. tensioning shaft wheel; 304. mounting seat; 305. angular ball bearing; 4. transmission belt; 5. rotating wheel; 6. driving rotating wheel; 7. driving motor; 8. middle rail module; 9. moving seat; 10. roller; 11. load-bearing seat; 12. rear rail module; 13. drag plate; 14. loading tray; 15. slide rail; 151. card push seat. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1 to Figure 4 The embodiment of the utility model provides a mobile fixed tray for a placement machine, comprising: an operating table 1, a front rail module 2 is installed above the operating table 1, and a rotating wheel 5 is installed on the inner side of the front rail module 2, a transmission belt 4 for transmission is arranged on the surface of the rotating wheel 5, and a driving rotating wheel 6 is installed below the rotating wheel 5, and a driving motor 7 is connected to the center line of the driving rotating wheel 6, a middle rail module 8 is installed at one end of the front rail module 2, and a rear rail module 12 is installed at the end of the middle rail module 8 away from the front rail module 2, the rotating wheel 5 is connected to the driving rotating wheel 6 through the transmission belt 4, and the driving motor 7 is connected to the driving motor 7 through a coupling;

[0027] Specifically, the PCB board can be placed from the position of the front track module 2, and the transmission belt 4 is used to transport the PCB board. The transport direction moves from the front track module 2 to the middle track module 8. After the chip is attached in the middle track module 8, it moves toward the rear track module 12 and unloads from the position of the rear track module 12 to avoid loading and unloading at the same position, which is easy to cause conflicts and lead to poor efficiency.

[0028] A moving seat 9 is slidably mounted on the inner wall of the middle rail module 8, a roller 10 is mounted on the bottom of the moving seat 9, and a load-bearing seat 11 for bearing weight is mounted below the middle rail module 8;

[0029] Specifically, the PCB board is placed on the moving seat 9, and the moving seat 9 is driven to move by the transmission belt 4. The rollers 10 of the moving seat 9 will roll to reduce resistance and help the PCB board to be transported and moved.

[0030] The structures of the middle rail module 8, the front rail module 2 and the rear rail module 12 are the same. A carriage 13 is installed on the outer side of the middle rail module 8, and a loading tray 14 is fixedly arranged on the surface of the carriage 13. A slide rail 15 is installed below the loading tray 14. The moving direction of the slide rail 15 is perpendicular to the conveying direction of the middle rail module 8. A push card seat 151 is slidably installed on the surface of the slide rail 15, and the push card seat 151 and the carriage 13 are connected to each other. The carriage 13 forms a sliding structure with the slide rail 15 through the push card seat 151, and the carriage 13 and the loading tray 14 are fixedly connected. The middle rail module 8, the front rail module 2 and the rear rail module 12 are all located on the same straight line, and the middle rail module 8 and the carriage 13 are perpendicular to each other.

[0031] Specifically, the middle rail module 8 is close to the loading tray 14, and the loading tray 14 moves toward the middle rail module 8 along the slide rail 15. This helps to shorten the distance from the chip on the loading tray 14 to the PCB board, speed up the loading speed, and improve production efficiency.

[0032] A width adjustment module for width adjustment is installed below the front rail module 2, and the width adjustment module includes: a mounting seat 304 installed at the bottom of the front rail module 2, a width adjustment screw rod 3 is inserted and installed on the surface of the mounting seat 304, an angular ball bearing 305 is installed on the surface of the width adjustment screw rod 3, a pulley 301 is fixedly installed on the end of the width adjustment screw rod 3, a driving wheel 302 connected to a driving source is installed below the pulley 301, and a tensioning shaft wheel 303 is installed on one side of the driving wheel 302 in the counterclockwise direction, the mounting seat 304 and the front rail module 2 are fixedly connected, and a rotating structure is formed between the angular ball bearing 305 and the width adjustment screw rod 3;

[0033] Specifically, by setting the width adjustment module, the width of the front rail module 2 is adjusted to adapt to PCB boards of different sizes. After the driving wheel 302 is driven by the driving source, the belt cooperates with the pulley 301 and the tensioning shaft wheel 303 to rotate the pulley 301. The pulley 301 is connected to the width adjustment screw rod 3, and the width adjustment screw rod 3 cooperates with the angular ball bearing 305 to push the front rail module 2 on one side to move, so that the width of the front rail module 2 can be adjusted.

[0034] The working principle of the utility model is:

[0035] When using the utility model, the moving seat 9 is moved to the transmission belt 4 on the position of the front rail module 2, and the driving motor 7 drives the driving wheel 6 to rotate. The driving wheel 6 cooperates with the wheel 5 through the transmission belt 4, thereby driving the transmission belt 4 to rotate forward, and then the PCB board placed on the moving seat 9 is moved, so that the PCB board is moved from the front rail module 2 to the middle rail module 8. When the PCB board is located in the middle rail module 8, the sliding structure between the slide rail 15 and the carriage 13 is used to fix the loading tray 14 and the carriage 13. The carriage 13 moves along the X-axis direction relative to the slide rail 15, so that the loading tray 14 keeps the PCB board close to the middle rail module 8 for loading. One end of the module 2 is transported to the middle rail module 8, where the chip in the loading tray 14 is grabbed by a robot and attached to the PCB board. After processing, the PCB board is moved to the rear rail module 12 through belt transmission for unloading. In addition, when loading on the front rail module 2, the driving source drives the driving wheel 302 to rotate, and the belt cooperates with the pulley 301 and the tensioning shaft wheel 303 to rotate the pulley 301. The pulley 301 is connected to the width adjustment screw rod 3, and the width adjustment screw rod 3 cooperates with the angular ball bearing 305 to push the front rail module 2 on one side to move, so that the width of the front rail module 2 can be adjusted, and then the width can be adjusted according to PCB boards of different sizes.

[0036] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A mobile fixed tray for a chip mounter, characterized in that: include: An operating table (1), wherein a front rail module (2) is installed above the operating table (1), and a rotating wheel (5) is installed inside the front rail module (2), a transmission belt (4) for transmission is arranged on the surface of the rotating wheel (5), and a driving rotating wheel (6) is installed below the rotating wheel (5), and a driving motor (7) is connected to the center line of the driving rotating wheel (6), a middle rail module (8) is installed at one end of the front rail module (2), and a middle rail module (8) is installed at the end away from the front rail module (2) The rear rail module (12) has the same structure as the middle rail module (8), the front rail module (2) and the rear rail module (12); a carriage (13) is installed on the outer side of the middle rail module (8), and a loading tray (14) is fixedly arranged on the surface of the carriage (13); a slide rail (15) is installed below the loading tray (14); the moving direction of the slide rail (15) is perpendicular to the conveying direction of the middle rail module (8); and a width adjustment module for width adjustment is installed below the front rail module (2).

2. A movable fixed tray for a chip mounter according to claim 1, characterized in that: The width adjustment module comprises: a mounting seat (304) mounted on the bottom of the front rail module (2); a width adjustment screw rod (3) is inserted and mounted on the surface of the mounting seat (304); an angular ball bearing (305) is mounted on the surface of the width adjustment screw rod (3); a pulley (301) is fixedly mounted on the end of the width adjustment screw rod (3); a driving wheel (302) connected to a driving source is mounted below the pulley (301); and a tensioning shaft wheel (303) is mounted on one side of the driving wheel (302) in a counterclockwise direction.

3. A movable fixed tray for a placement machine according to claim 2, characterized in that: The mounting seat (304) and the front rail module (2) are fixedly connected, and the angular ball bearing (305) and the width adjustment screw rod (3) are in a rotating structure.

4. The movable fixed tray for a placement machine according to claim 1, characterized in that: The middle rail module (8), the front rail module (2) and the rear rail module (12) are all located on the same straight line, and the middle rail module (8) and the carriage (13) are perpendicular to each other.

5. The movable fixed tray for a chip mounter according to claim 1, characterized in that: A card pushing seat (151) is slidably mounted on the surface of the slide rail (15), and the card pushing seat (151) and the carriage (13) are connected to each other.

6. The movable fixed tray for a chip mounter according to claim 1, characterized in that: The carriage (13) forms a sliding structure with the push-card seat (151) and the slide rail (15), and the carriage (13) and the loading tray (14) are fixedly connected.

7. The movable fixed tray for a chip mounter according to claim 1, characterized in that: The rotating wheel (5) is connected to the driving rotating wheel (6) via a transmission belt (4), and the driving motor (7) is connected to the driving motor (7) via a coupling.

8. The movable fixed tray for a chip mounter according to claim 1, characterized in that: A moving seat (9) is slidably mounted on the inner wall of the middle rail module (8), a roller (10) is mounted on the bottom of the moving seat (9), and a load-bearing seat (11) for bearing weight is mounted below the middle rail module (8).

Citation Information

Patent Citations

  • Chip mounter for PCB processing

    CN218336615U

Cited By

  • Gluing machine for FPC (Flexible Printed Circuit)

    CN119683122A