Quick forming device for blasting beads
By designing a rapid bead molding device for blasting beads including splicing cylinders, lifting cylinders, feeding pumps and solenoid valves, the problem of low single particle processing efficiency in the prior art is solved, and multiple particles are simultaneously formed, and production efficiency is improved. And protect equipment and products with anti-stick pads and soft pads.
Patent Information
- Application Number
- CN202421134573.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-23
AI Technical Summary
The existing bead-burning molding devices can only be processed in single particles, resulting in low processing efficiency and cannot meet production needs.
A rapid forming device including splicing cylinders, lifting cylinders, feeding pumps and solenoid valves is designed. Multiple explosive beads can be processed at one time through splicing plates, spherical grooves and injection tubes, and liquid slurry is injected into the rubber shell through the needle tube. In the meantime, the semi-finished product is completed.
The process of multiple explosive beads at one time is achieved, which significantly improves the processing efficiency of explosive beads, meets production needs, and protects the rubber shell and explosive beads through anti-stick pads and soft pads.
Smart Images

Figure CN222322779U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of explosive bead forming processing, in particular to an explosive bead rapid forming device. Background Art
[0002] Bursting beads refer to beads that have flowable slurry inside and can be squeezed. They are usually 2.0-7.0mm in diameter and have a brittle gel shell or instant gel shell on the outside. The slurry wrapped in them is sometimes in liquid or paste-like core liquid. When squeezed, the slurry flows out, giving a bursting taste. They are widely used in foods such as milk tea, jelly, and desserts, and are very popular among consumers.
[0003] During the production and processing of popping bead food, liquid slurry needs to be added to the outer plastic shell to obtain semi-finished popping beads, which are then made into finished popping beads through sealing, cooling and other processes.
[0004] When making semi-finished blasting beads, a molding device is needed. When the existing molding device is used, it can only process a single bead at a time, which makes the blasting bead processing efficiency relatively slow and cannot meet the production needs. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a rapid prototyping device for prototyping beads which can process multiple prototyping beads at one time, improve the processing efficiency of prototyping beads and meet the production needs.
[0006] Technical Solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rapid prototyping device for blasting beads, comprising a base plate and a prototyping mechanism, wherein four groups of legs are fixedly connected to the bottom of the base plate, and the prototyping mechanism comprises a bracket, which is fixedly mounted on the top of the base plate, and two groups of spliced cylinders are fixedly mounted on the bracket in a left-right symmetrical manner, and the output ends of the two groups of spliced cylinders are fixedly connected to spliced plates, and multiple groups of spherical grooves are equidistantly arranged on the two groups of spliced plates, and the spherical grooves are one-fourth of the sphere, and a material tank is fixedly mounted on the top of the bracket, and an end cover is installed on the top cover of the material tank, and the inner part of the bracket is provided with a plurality of spherical grooves, and the ... A feeding pump is fixedly installed on the top of the side, and the input end of the feeding pump is connected with a drawing pipe, which passes through the bracket and is connected with the bottom of the end cover, the output end of the feeding pump is connected with a connecting hose, and the output end of the connecting hose is connected with a flow equalizing pipe, two groups of lifting cylinders are symmetrically fixedly installed on the top of the bracket, and two groups of connecting plates are symmetrically fixedly connected to the flow equalizing pipe, and the output ends of the two groups of lifting cylinders are respectively connected to the two groups of connecting plates, and a plurality of injection pipes are equidistantly connected at the bottom of the flow equalizing pipe, and electromagnetic valves are set on the multiple injection pipes, and needle tubes are connected at the bottom of the multiple injection pipes.
[0008] Preferably, a material unloading mechanism is arranged in the middle of the top of the base plate, and the material unloading mechanism includes a receiving tray, and two groups of support plates of different heights are fixedly connected to the bottom end of the receiving tray, the bottom ends of the two groups of support plates are horizontal, and the bottom ends of the two groups of support plates are fixedly connected to the top end of the base plate.
[0009] Preferably, a soft pad is fixedly connected to the inner bottom end of the receiving tray.
[0010] Preferably, anti-sticking pads are fixedly connected to the spherical grooves on the two groups of splicing plates.
[0011] Preferably, a material level mirror is provided at the front end of the material tank.
[0012] Compared with the prior art, the utility model has the following beneficial effects: when in use, by starting the splicing cylinder, the splicing cylinder pushes the splicing plate to move inward, and the two sets of splicing plates are pieced together, so that the quarter spherical groove is pieced together into a half sphere, and then the prepared soft rubber shell is placed in the spherical groove, so that the splicing plate wraps and supports the soft rubber shell through the spherical groove, and then by starting the lifting cylinder, the lifting cylinder pushes the flow equalizing tube downward through the connecting plate, so that the flow equalizing tube drives the injection tube to move downward until the needle tube is inserted into the soft rubber shell, and by starting the feeding pump and opening the electromagnetic valve, the liquid slurry is injected into the rubber shell through the needle tube, and then the connecting plate is driven upward by the lifting cylinder to pull out the needle tube, and the needle hole pierced on the rubber shell is not enough for the injected slurry to flow out, and the molding process of the semi-finished explosive beads can be completed, so that multiple explosive beads can be processed at one time, the processing efficiency of the explosive beads can be improved, and the production needs can be met. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the axonometric structure of the utility model;
[0014] Figure 2 It is a partial axonometric structural schematic diagram of the utility model;
[0015] Figure 3 It is a schematic diagram of the axonometric cross-sectional structure of the material receiving tray in the utility model;
[0016] Figure 4 It is a schematic diagram of the cross-sectional structure of the groove on the ball surface of the splicing plate in the utility model when supporting the bursting ball;
[0017] Markings in the attached drawings: 1. Base plate; 2. Support legs; 3. Bracket; 4. Splicing cylinder; 5. Splicing plate; 6. Material tank; 7. End cover; 8. Feed pump; 9. Flow equalizing pipe; 10. Lifting cylinder; 11. Connecting plate; 12. Injection pipe; 13. Solenoid valve; 14. Needle tube; 15. Receiving tray; 16. Support plate; 17. Cushion; 18. Anti-sticking pad; 19. Material level mirror; 20. Connecting hose; 21. Extraction pipe. DETAILED DESCRIPTION
[0018] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0019] Example
[0020] See also Figure 1-Figure 4 The utility model is a rapid bead forming device, comprising a bottom plate 1, four groups of legs 2 are fixedly connected to the bottom of the bottom plate 1, a bracket 3 is fixedly installed on the top of the bottom plate 1, two groups of splicing cylinders 4 are fixedly installed on the bracket 3 in a left-right symmetrical manner, the output ends of the two groups of splicing cylinders 4 are fixedly connected with splicing plates 5, and the two groups of splicing plates 5 are evenly spaced and provided with multiple groups of spherical grooves, the spherical grooves are one-fourth of the sphere, a material tank 6 is fixedly installed on the top of the bracket 3, the top cover of the material tank 6 is provided with an end cover 7, and the top of the inner side of the bracket 3 is fixedly installed with A feed pump 8 is provided, the input end of the feed pump 8 is connected with a pumping pipe 21, the pumping pipe 21 passes through the bracket 3 and is connected with the bottom of the end cover 7, the output end of the feed pump 8 is connected with a connecting hose 20, the output end of the connecting hose 20 is connected with a flow equalizing pipe 9, two groups of lifting cylinders 10 are symmetrically fixedly installed on the top of the bracket 3, two groups of connecting plates 11 are symmetrically fixedly connected on the flow equalizing pipe 9, the output ends of the two groups of lifting cylinders 10 are respectively connected to the two groups of connecting plates 11, and a plurality of injection pipes 12 are equidistantly connected at the bottom of the flow equalizing pipe 9. The tubes 12 are all provided with electromagnetic valves 13, and the bottoms of the multiple groups of injection tubes 12 are all connected with needle tubes 14; when in use, by starting the splicing cylinder 4, the splicing cylinder 4 pushes the splicing plate 5 to move inward, and the two groups of splicing plates 5 are put together to make the quarter spherical grooves into half spherical surfaces, and then the prepared soft rubber shell is placed in the spherical groove, so that the splicing plate 5 wraps and supports the soft rubber shell through the spherical groove, and then the lifting cylinder 10 is started to make the lifting cylinder 10 push the flow-equalizing tube through the connecting plate 11 9 moves downward, so that the equalizing tube 9 drives the injection tube 12 to move downward, until the needle tube 14 is inserted into the soft rubber shell, and by starting the feeding pump 8, the electromagnetic valve 13 is opened to allow the liquid slurry to be injected into the rubber shell through the needle tube 14, and then the connecting plate 11 is driven upward by the lifting cylinder 10 to pull out the needle tube 14, and the needle hole pierced on the rubber shell is not enough for the injected slurry to flow out, thus completing the molding process of the semi-finished blasting beads, so that multiple blasting beads can be processed at one time, thereby improving the processing efficiency of the blasting beads and meeting the production needs.
[0021] A material unloading mechanism is arranged in the middle of the top of the bottom plate 1, and the material unloading mechanism comprises a receiving tray 15, and two groups of support plates 16 of different heights are fixedly connected to the bottom end of the receiving tray 15, and the bottom ends of the two groups of support plates 16 are horizontal, and the bottom ends of the two groups of support plates 16 are fixedly connected to the top end of the bottom plate 1; after the slurry is added to the rubber shell, the splicing cylinder 4 is started to drive the splicing plate 5 to move outward, so that the bursting beads are separated from the support of the spherical groove, and the bursting beads are not far from the receiving tray 15, and then the bursting beads fall onto the receiving tray 15, and the bursting beads are rolled down by the inclination of the receiving tray 15, which is convenient for collection.
[0022] A soft pad 17 is fixedly connected to the inner bottom end of the receiving tray 15; the soft pad 17 can play a protective and buffering role when the popping beads fall.
[0023] The spherical grooves on the two groups of splicing plates 5 are both fixedly connected with anti-sticking pads 18; by providing the anti-sticking pads 18, the plastic shell can be prevented from sticking to the spherical grooves when being placed.
[0024] A material level mirror 19 is disposed at the front end of the material tank 6 ; by disposing the material level mirror 19 , it is possible to conveniently observe the remaining liquid slurry stored in the material tank 6 so as to replenish it in time.
[0025] The utility model discloses a rapid forming device for explosive beads. The working principle is as follows: when in use, the splicing cylinder 4 is started to push the splicing cylinder 4 to move the splicing plate 5 inward, and two groups of splicing plates 5 are spliced together to make a quarter of a spherical groove into a half spherical surface, and then the prepared soft rubber shell is placed in the spherical groove, so that the splicing plate 5 wraps and holds the soft rubber shell through the spherical groove, and then the lifting cylinder 10 is started to push the flow equalizing tube 9 downward through the connecting plate 11, so that the flow equalizing tube 9 drives the injection tube 12 to move downward until the needle tube 14 is inserted into the soft rubber shell, and the feeding pump 8 is started to open the electromagnetic valve 13, so that the liquid slurry is injected into the rubber shell through the needle tube 14, and then the connecting plate 11 is driven upward by the lifting cylinder 10 to pull out the needle tube 14, and the needle hole pierced on the rubber shell is not enough for the injected slurry to flow out, so that the forming process of the semi-finished explosive beads can be completed.
[0026] The installation method, connection method or setting method of the quick bead forming device of the utility model are all common mechanical methods, and any method that can achieve its beneficial effects can be implemented; the splicing cylinder, lifting cylinder, feed pump and electromagnetic valve of the quick bead forming device of the utility model are purchased on the market, and technicians in the industry only need to install and operate them according to the accompanying instruction manual.
[0027] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A rapid prototyping device for explosive beads, comprising a bottom plate (1), characterized in that: Also includes a forming mechanism; A base plate (1), wherein four groups of legs (2) are fixedly connected to the bottom of the base plate (1); A forming mechanism, the forming mechanism comprising a bracket (3), the bracket (3) being fixedly mounted on the top of a bottom plate (1), two groups of spliced cylinders (4) being fixedly mounted on the bracket (3) in a left-right symmetrical manner, the output ends of the two groups of spliced cylinders (4) being fixedly connected to a splicing plate (5), the two groups of splicing plates (5) being evenly spaced and provided with a plurality of groups of spherical grooves, the spherical grooves being one quarter of the sphere, a material tank (6) being fixedly mounted on the top of the bracket (3), the top cover of the material tank (6) being provided with an end cover (7), a feed pump (8) being fixedly mounted on the top of the inner side of the bracket (3), the input end of the feed pump (8) being connected to a material extraction pipe (21), the material extraction pipe (21) passing through the bracket (3) is connected with the bottom of the end cover (7), the output end of the feed pump (8) is connected with a connecting hose (20), the output end of the connecting hose (20) is connected with a flow equalizing tube (9), two groups of lifting cylinders (10) are symmetrically fixedly installed on the top of the bracket (3), two groups of connecting plates (11) are symmetrically fixedly connected to the flow equalizing tube (9), the output ends of the two groups of lifting cylinders (10) are respectively connected to the two groups of connecting plates (11), the bottom of the flow equalizing tube (9) is equidistantly connected with a plurality of injection tubes (12), the plurality of injection tubes (12) are all provided with electromagnetic valves (13), and the bottoms of the plurality of injection tubes (12) are all connected with needle tubes (14).
2. A bead-blasting rapid prototyping device as claimed in claim 1, characterized in that: A material unloading mechanism is arranged in the middle of the top of the bottom plate (1), and the material unloading mechanism comprises a receiving tray (15), and two groups of supporting plates (16) of different heights are fixedly connected to the bottom end of the receiving tray (15), and the bottom ends of the two groups of supporting plates (16) are horizontal, and the bottom ends of the two groups of supporting plates (16) are fixedly connected to the top end of the bottom plate (1).
3. A bead-blasting rapid prototyping device as claimed in claim 2, characterized in that: A soft pad (17) is fixedly connected to the inner bottom end of the receiving tray (15).
4. A rapid prototyping device for explosive beads as claimed in claim 3, characterized in that: Anti-sticking pads (18) are fixedly connected in the spherical grooves on the two groups of splicing plates (5).
5. A bead-blasting rapid prototyping device as claimed in claim 4, characterized in that: A material level mirror (19) is provided at the front end of the material tank (6).