Crushing mechanism for gelatin production

By introducing internal ventilation components and staggered crushing roller design in the gelatin crushing mechanism, the problem of temperature increase during gelatin crushing is solved, and more efficient heat dissipation and crushing is achieved, avoiding gelatin becoming soft and sticky, and improving production efficiency.

CN222325283UActive Publication Date: 2025-01-10SHIJIAZHUANG BENNIU GELATIN CO LTD
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Patent Information

Application Number
CN202420869490.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2025-01-10
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

After a long time of engagement, the temperature of the existing gelatin crushing mechanism increases, causing the gelatin to become soft and sticky, and it is easy to stick to the crushing roller, affecting production.

Method used

A crushing mechanism including an inner ventilation assembly is designed. The combination of double-acting wheel and pulley drives the fan plate to rotate, generate centrifugal force to accelerate air flow, improve heat dissipation efficiency, and crush through staggered crushing rollers to achieve crushing and heat dissipation. Synchronous progress.

Benefits of technology

It effectively slows down the temperature increase during the gelatin crushing process, avoids softening and stickyness, improves the crushing efficiency and discharge speed, simplifies operation, and improves the quality of gelatin use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a crushing mechanism for gelatin production, and relates to the technical field of gelatin production, the crushing mechanism comprises a mounting base, a side support frame, a crushing bin, a blanking plate frame and a feeding bin, the crushing bin is internally provided with a crushing assembly, and the interior of the feeding bin is movably connected with an inner ventilation assembly; the double-acting wheel rotates to drive the belt to rotate, so that the driven belt wheel is driven to rotate, the driven belt wheel drives the fan shaft to rotate in the feeding bin, and therefore the multiple sets of fan plates are driven to do fan-shaped motion, and the fan plates are driven to rotate in the feeding bin. Generated centrifugal force blows air in the outer housing to a crushing part through a lower outlet, air flow at the crushing part is accelerated, heat dissipation efficiency is improved, temperature rise is slowed down, the problem that gelatin becomes soft and sticky and adheres in the crushing process is solved, meanwhile, air is blown to the position between the outer housing and the crushing part, and the discharging speed after crushing is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of gelatin production, in particular to a crushing mechanism used for gelatin production. Background Art

[0002] Gelatin is a macromolecular hydrophilic colloid, a product of partial hydrolysis of collagen. According to its performance and use, it can be divided into photographic gelatin, edible gelatin and industrial gelatin. Depending on the use, the quality requirements for gelatin are also different. When used as an adhesive, the main requirement is bonding strength. When used in the fields of photography, food, medicine, etc., the purity of the product is emphasized, and if heated, it will dissolve into a colloid.

[0003] However, in the prior art, gelatin is a colorless to light yellow solid in the form of powder, flakes or blocks. When the block gelatin is broken into small pieces or flakes, the temperature of the broken part will rise after the crushing rollers are engaged for a long time, which can easily cause the gelatin to become soft and sticky, which not only affects the use of the gelatin, but also causes the gelatin to stick to the crushing rollers, affecting production. Utility Model Content

[0004] The utility model aims to solve the problem in the prior art that after the crushing rollers are engaged for a long time, the temperature of the crushing part will increase, which will easily cause the gelatin to become soft and sticky, which will not only affect the use of the gelatin, but also cause the gelatin to stick to the crushing rollers, affecting production. A crushing mechanism for gelatin production is proposed to solve the problem in the prior art that after the crushing rollers are engaged for a long time, the temperature of the crushing part will increase, which will easily cause the gelatin to become soft and sticky, which will not only affect the use of the gelatin, but also cause the gelatin to stick to the crushing rollers, affecting production.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a crushing mechanism for gelatin production, comprising a mounting base, a side support frame, a crushing bin, a feed plate frame and a feed bin, a crushing assembly is arranged inside the crushing bin, and an internal ventilation assembly is movably connected inside the feed bin, and the internal ventilation assembly comprises an outer cover shell, a fan plate, a fan shaft, a driven pulley, a belt and a connecting bolt rod, and both ends of the fan shaft are rotatably connected to the inside of the feed bin, a plurality of groups of the fan plates are evenly welded around the outside of the fan shaft, a plurality of groups of the fan plates are located inside the outer cover shell, and the outlet of the outer cover shell faces downward, the driven pulley is fixedly mounted on one end of the fan shaft by a key, and the belt drive is connected to the outside of the driven pulley.

[0006] Preferably, the two groups of connecting bolt rods are fixedly connected to one side of the outer cover shell, and the other ends of the two groups of connecting bolt rods pass through and are fixedly connected to the feed bin. The interior of the feed bin is fixedly connected with an inner baffle plate, and the inner baffle plate is located on one side of the outer cover shell. An extension plate is fixedly connected to one side of the feed bin.

[0007] Preferably, the other end of the belt is drivingly connected to a double-acting wheel, and a first crushing roller is fixedly mounted on the middle part of the double-acting wheel via a key.

[0008] Preferably, the rotation of the first crushing roller is connected to the inside of the unloading plate frame, and the other end of the first crushing roller is transmission-connected to a reduction motor.

[0009] Preferably, the reduction motor is fixedly mounted on the upper side of the side support frame, and the side support frame is fixedly connected to the upper side of the mounting base.

[0010] Preferably, the outer side of the double-acting wheel is meshingly connected with a driven gear, and the middle part of the driven gear is fixedly mounted with a second crushing roller via a key.

[0011] Preferably, the second crushing roller is rotatably connected to the inside of the unloading plate frame, and the second crushing roller is arranged in parallel with the first crushing roller and interlocked.

[0012] Compared with the prior art, the advantages and positive effects of the utility model are:

[0013] 1. In the utility model, the belt is driven to rotate after the double-acting wheel rotates, thereby driving the driven pulley to rotate, and the driven pulley drives the fan shaft to rotate inside the feed bin, thereby driving multiple sets of fan plates to make fan-shaped movements. The centrifugal force generated blows the air inside the outer cover shell through the lower outlet to the crushing part, speeding up the air flow at the crushing part, improving the heat dissipation efficiency, slowing down the temperature increase, and avoiding the problem of gelatin becoming soft and sticky and adhering during the crushing process. At the same time, the wind speed blows to the middle position between the two, thereby increasing the material discharge speed after crushing.

[0014] 2. In the utility model, the double-acting wheel is a combination of a gear and a pulley, and the meshing driven gear rotates clockwise, and the driven gear drives the second crushing roller to rotate clockwise inside the unloading plate frame, so that the first crushing roller and the second crushing roller arranged in parallel rotate in an interlaced manner, and the block gelatin is meshed and crushed into small pieces or sheets by the first crushing roller and the second crushing roller, and is collected through the unloading plate frame. The whole crushing process is easy to operate, wherein the double-acting wheel not only meshes with the driven gear to rotate, but also drives the internal ventilation component to operate through the belt, and one source of power realizes the simultaneous crushing and heat dissipation, and the radius of the driven pulley is half of the radius of the double-acting wheel, so that the rotation speed of the fan shaft in the internal ventilation component is greater than that of the first crushing roller, and the heat dissipation effect is better. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 The utility model provides a three-dimensional structural schematic diagram of a crushing mechanism for gelatin production;

[0016] Figure 2 The utility model provides a schematic diagram of the three-dimensional structure of a crushing mechanism for gelatin production from a second viewing angle;

[0017] Figure 3The utility model provides a schematic diagram of the three-dimensional structure of the interior of a crushing component in a crushing mechanism for gelatin production;

[0018] Figure 4 The utility model provides a three-dimensional structural schematic diagram of an internal ventilation component in a crushing mechanism for gelatin production.

[0019] Legend: 1. Mounting base; 2. Side support frame; 3. Crushing bin; 4. Unloading plate frame; 5. Feeding bin; 51. Inner baffle; 52. Extension plate; 6. Inner ventilation assembly; 61. Outer cover shell; 62. Fan plate; 63. Fan shaft; 64. Driven pulley; 65. Belt; 66. Connecting bolt rod; 7. Crushing assembly; 71. Reduction motor; 72. First crushing roller; 73. Double-acting wheel; 74. Driven gear; 75. Second crushing roller. DETAILED DESCRIPTION

[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure. Example

[0022] like Figure 1-4 As shown, the utility model provides a crushing mechanism for gelatin production, including a mounting base 1, a side support frame 2, a crushing bin 3, a feed plate frame 4 and a feed bin 5. A crushing assembly 7 is arranged inside the crushing bin 3. An internal ventilation assembly 6 is movably connected inside the feed bin 5. The internal ventilation assembly 6 includes an outer cover shell 61, a fan plate 62, a fan shaft 63, a driven pulley 64, a belt 65 and a connecting bolt rod 66. Both ends of the fan shaft 63 are rotatably connected to the inside of the feed bin 5. A plurality of fan plates 62 are uniformly welded around the outside of the fan shaft 63. The plurality of fan plates 62 are located Inside the outer cover shell 61, with the outlet of the outer cover shell 61 facing downward, the driven pulley 64 is fixedly installed on one end of the fan shaft 63 by a key, and the belt 65 is transmission connected to the outside of the driven pulley 64, two sets of connecting bolt rods 66 are fixedly connected to one side of the outer cover shell 61, and the other ends of the two sets of connecting bolt rods 66 pass through and are fixedly connected to the feed bin 5, the inside of the feed bin 5 is fixedly connected with an inner baffle plate 51, and the inner baffle plate 51 is located on one side of the outer cover shell 61, and one side of the feed bin 5 is fixedly connected with an extension plate 52, and the other end of the belt 65 is transmission connected with a double-acting wheel 73.

[0023] The following is a detailed description of the specific settings and functions of this embodiment: the entire mechanism is installed in a low-temperature environment, the crushing component 7 is powered on, the operator steps on the installation base 1, and with the help of the extension plate 52, puts the block gelatin into the feed bin 5, and the inner baffle 51 prevents the block gelatin from directly hitting the inner ventilation component 6. The block gelatin is bitten and broken into small pieces or sheets by the crushing component 7, and is collected by the unloading plate rack 4. The double-acting wheel 73 rotates and drives the belt 65 to rotate, thereby driving the driven pulley 64 to rotate. The driven pulley 64 drives the fan shaft 63 to rotate inside the feed bin 5, thereby driving multiple sets of fan plates 62 to make fan-shaped movements. The centrifugal force generated blows the air inside the outer cover shell 61 through the lower outlet to the crushing part, thereby accelerating the air flow at the crushing position, improving the heat dissipation efficiency, slowing down the temperature increase, and avoiding the problem of gelatin becoming soft, sticky and attached during the crushing process. At the same time, the wind speed blows to the middle position between the two to increase the unloading speed after crushing. Example

[0024] like Figure 1-3 As shown, the other end of the belt 65 is transmission-connected with a double-acting wheel 73, and the middle part of the double-acting wheel 73 is fixedly installed with a first crushing roller 72 by a key, and the rotation of the first crushing roller 72 is connected to the inside of the unloading plate frame 4, and the other end of the first crushing roller 72 is transmission-connected with a reduction motor 71, and the reduction motor 71 is fixedly installed on the upper side of the side support frame 2, and the side support frame 2 is fixedly connected to the upper side of the mounting base 1, and the outer side of the double-acting wheel 73 is meshingly connected with a driven gear 74, and the middle part of the driven gear 74 is fixedly installed with a second crushing roller 75 by a key, and the second crushing roller 75 is rotationally connected to the inside of the unloading plate frame 4, and the second crushing roller 75 is arranged parallel to the first crushing roller 72 and interlocked.

[0025] The effect achieved by the whole embodiment is that the reduction motor 71 starts after being energized, driving the first crushing roller 72 and the double-acting wheel 73 to rotate counterclockwise inside the unloading plate frame 4, and the double-acting wheel 73 is a combination of a gear and a pulley, meshing with the driven gear 74 to rotate clockwise, and the driven gear 74 drives the second crushing roller 75 to rotate clockwise inside the unloading plate frame 4, thereby the first crushing roller 72 and the second crushing roller 75 arranged in parallel rotate in an interlaced manner, and the operator steps on the mounting base 1 and uses the extension plate 52 to put the block gelatin into the In the silo 5, the block gelatin is broken into small pieces or flakes by the first crushing roller 72 and the second crushing roller 75, and is collected through the unloading plate rack 4. The entire crushing process is easy to operate. The double-acting wheel 73 not only engages with the driven gear 74 to rotate, but also drives the internal ventilation component 6 to operate through the belt 65. One source of power realizes simultaneous crushing and heat dissipation. The radius of the driven pulley 64 is half of the radius of the double-acting wheel 73, so that the rotation speed of the fan shaft 63 in the internal ventilation component 6 is greater than that of the first crushing roller 72, and the heat dissipation effect is better.

[0026] The use method and working principle of the device: When the crushing mechanism for gelatin production is used, the entire mechanism is installed in a low-temperature environment, the reduction motor 71 is powered on and started, driving the first crushing roller 72 and the double-acting wheel 73 to rotate counterclockwise inside the unloading plate frame 4, and the double-acting wheel 73 is a combination of a gear and a pulley, which meshes with the driven gear 74 to rotate clockwise, and the driven gear 74 drives the second crushing roller 75 to rotate clockwise inside the unloading plate frame 4, thereby the first crushing roller 72 and the second crushing roller 75 arranged in parallel rotate in an interlaced manner, and the operator puts the block gelatin into the feed bin 5, and the block gelatin is crushed by the first crushing roller 72 and the second crushing roller The rollers 75 engage and crush the particles into small pieces or flakes, which are collected by the unloading plate frame 4, and the double-acting wheel 73 simultaneously drives the belt 65 to rotate, thereby driving the driven pulley 64 to rotate. The driven pulley 64 drives the fan shaft 63 to rotate inside the feed bin 5, thereby driving the multiple sets of fan plates 62 to make fan-shaped movements. The centrifugal force generated blows the air inside the outer cover shell 61 through the lower outlet to the crushing part, that is, the engagement position of the first crushing roller 72 and the second crushing roller 75, thereby improving the heat dissipation of the crushing part, slowing down the temperature increase, and avoiding the problem of gelatin becoming soft, sticky and adherent during the crushing process. At the same time, the wind speed blows to the middle position between the two to increase the unloading speed after crushing.

[0027] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A crushing mechanism for gelatin production, comprising a mounting base (1), a side support frame (2), a crushing bin (3), a feed plate frame (4) and a feed bin (5), characterized in that: A crushing assembly (7) is arranged inside the crushing bin (3), and an internal ventilation assembly (6) is movably connected inside the feeding bin (5). The internal ventilation assembly (6) comprises an outer cover shell (61), a fan plate (62), a fan shaft (63), a driven pulley (64), a belt (65) and a connecting bolt (66). Both ends of the fan shaft (63) are rotatably connected to the inside of the feeding bin (5), a plurality of groups of the fan plates (62) are uniformly welded around the outside of the fan shaft (63), the plurality of groups of the fan plates (62) are located inside the outer cover shell (61), and the outlet of the outer cover shell (61) faces downward. The driven pulley (64) is fixedly mounted on one end of the fan shaft (63) by a key, and the belt (65) is transmission-connected to the outside of the driven pulley (64).

2. A crushing mechanism for gelatin production according to claim 1, characterized in that: The two groups of connecting bolt rods (66) are fixedly connected to one side of the outer cover shell (61), and the other ends of the two groups of connecting bolt rods (66) pass through and are fixedly connected to the feed bin (5). An inner baffle plate (51) is fixedly connected to the inside of the feed bin (5), and the inner baffle plate (51) is located on one side of the outer cover shell (61). An extension plate (52) is fixedly connected to one side of the feed bin (5).

3. A crushing mechanism for gelatin production according to claim 2, characterized in that: The other end of the belt (65) is drivingly connected to a double-acting wheel (73), and a first crushing roller (72) is fixedly mounted on the middle of the double-acting wheel (73) via a key.

4. A crushing mechanism for gelatin production according to claim 3, characterized in that: The first crushing roller (72) is rotatably connected to the inside of the unloading plate frame (4), and the other end of the first crushing roller (72) is transmission-connected to a reduction motor (71).

5. A crushing mechanism for gelatin production according to claim 4, characterized in that: The reduction motor (71) is fixedly mounted on the upper side of the side support frame (2), and the side support frame (2) is fixedly connected to the upper side of the mounting base (1).

6. A crushing mechanism for gelatin production according to claim 5, characterized in that: The outer side of the double-acting wheel (73) is meshingly connected with a driven gear (74), and a second crushing roller (75) is fixedly mounted on the middle part of the driven gear (74) via a key.

7. A crushing mechanism for gelatin production according to claim 6, characterized in that: The second crushing roller (75) is rotatably connected to the inside of the unloading plate frame (4), and the second crushing roller (75) and the first crushing roller (72) are arranged in parallel and interlocking with each other.