Intelligent sorting table of distribution area
By integrating the code scanner and swing components on the sorting table, automated identification and classification are realized, solving the problems of low manual operation efficiency and high error rate in the prior art, and improving sorting efficiency and accuracy.
Patent Information
- Application Number
- CN202421120813.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-21
AI Technical Summary
In the prior art, the sorting process relies on manual operations, resulting in low efficiency and high error rates, especially during the sterilized device pack sorting process.
An intelligent sorting table was designed, using a code scanner, a swing component and a controller. By scanning the code, the QR code on the device package is identified, and the swing component is automatically controlled to move the device package to the corresponding material distribution port to realize automatic Classify and sort, and adapt to different sized equipment bags through limiting and adjustment components.
It greatly improves sorting efficiency and accuracy, reduces manual operations, reduces error rates, and realizes automated sorting.
Smart Images

Figure CN222325850U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of intelligent sorting stations, in particular to an intelligent sorting station in a distribution area. Background Art
[0002] Medical devices are sent from the hospital to the disinfection supply center for cleaning, disinfection and packing into instrument bags. After completion, the instrument bags are returned to the hospital from the disinfection supply center. The sorting volume in the whole process is very large, especially the sorting of instrument bags after sterilization is completed. It is the last link in the whole process. The sorting process in this link not only needs to confirm the basic information such as quantity and delivery point, but also make final confirmation of relevant quality requirements for release.
[0003] In the prior art, the sorting process is to manually check and identify, then classify and place the instrument packages on the upper shelf. Manual operation is not only time-consuming and labor-intensive, but also inefficient and has a high sorting error rate. In order to solve this problem, an intelligent sorting station in the distribution area is proposed. Utility Model Content
[0004] The technical problem to be solved by the utility model is that in the prior art, the sorting process is to manually check and identify first, then classify and place the instrument packages on the upper shelf. Manual operation is not only time-consuming and labor-intensive, but also inefficient and has a high sorting error rate.
[0005] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide an intelligent sorting platform in a distribution area, comprising a bracket, the inner side wall of the bracket is rotatably connected to a plurality of transmission rollers, the outer sides of the plurality of transmission rollers are jointly sleeved with a conveyor belt, a plurality of groups of swing components are arranged on both sides of the top of the bracket, a plurality of material dispensing ports are fixedly connected to both sides of the surface of the bracket and located on one side of the plurality of groups of swing components, and one end of the bracket is fixedly connected to an abnormal material discharge port;
[0006] The top of the bracket is fixedly connected to a mounting frame, the top of the mounting frame is fixedly mounted with a barcode scanner, the bottom end of the barcode scanner extends through and reaches the inner bottom of the mounting frame, a limit assembly is provided at the top of the bracket and on one side of the mounting frame, an adjustment assembly is provided on one side of the limit assembly, one side of the surface of the bracket is fixedly connected to an operating table, and a controller is fixedly mounted on the top of the operating table.
[0007] Preferably, multiple groups of the swinging components all include a transmission shaft, which is rotatably connected to the top of the bracket, and the outer sleeve of the transmission shaft is fixedly connected to a swing arm, and a first motor is fixedly installed at the bottom of the bracket and below the transmission shaft, and the output end of the first motor extends through the top of the bracket and is fixedly connected to the bottom end of the transmission shaft. The first motor drives the transmission shaft to rotate, controls the swing arm to swing back and forth, and moves the instrument package on the conveyor belt to the corresponding material distribution port.
[0008] Preferably, the limit assembly includes two columns, both of which are fixedly connected to the top of the bracket, and the outside of the two columns are rotatably connected to the limit rod, one end of the limit rod extends to the top of the conveyor belt, and the limit rod can enable the instrument package transported on the conveyor belt to pass under the scanner and complete the scanning.
[0009] Preferably, the adjustment assembly includes two relative mounting plates, and the two mounting plates are fixedly connected to the top of the bracket. One side of the opposite surfaces of the two mounting plates is rotatably connected with an electric push rod, and the output ends of the electric push rod are rotatably connected to one end of the limit rod. The extension and retraction of the electric push rod can drive the limit rod to move, so as to adjust the position according to the different sizes of the instrument packages.
[0010] Preferably, two second motors are fixedly mounted on one side of the surface of the bracket, and one end of the two second motors respectively extends through the interior of the bracket and is fixedly connected to one end of two of the transmission rollers.
[0011] Preferably, a protective pad is fixedly connected to one side of the surface of the swing arm, and the protective pad is made of rubber material to prevent the swing arm from damaging the instrument bag.
[0012] Preferably, the controller is electrically connected to the barcode scanner, the first motor, the second motor and the electric push rod through wires.
[0013] The beneficial effects of the utility model are as follows:
[0014] 1. The utility model is provided with components such as a barcode scanner, a swing component and a controller. The barcode scanner scans the QR code on the instrument package to obtain corresponding information and transmits it to the controller. The controller controls the swing arms of multiple groups of swing components to swing and move the instrument packages with different information to the corresponding material distribution ports for unloading. Abnormal instrument packages are unloaded through the abnormal unloading ports, which can realize automatic classification and sorting without manual operation, and the sorting efficiency and sorting accuracy are greatly improved.
[0015] 2. The utility model sets a limit component and an adjustment component. The limit component can be used to adjust the position of the instrument package when the instrument package is transported on the conveyor belt so that it passes under the barcode scanner to ensure smooth barcode scanning. The adjustment component can be used to adjust the position of one end of the limit rod to facilitate the application of instrument packages of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A three-dimensional diagram of an intelligent sorting station in a distribution area of the utility model;
[0017] Figure 2 It is a partial stereogram of an intelligent sorting station in a distribution area of the utility model;
[0018] Figure 3 This is a structural schematic diagram of a limit assembly and an adjustment assembly of an intelligent sorting station in a distribution area of the utility model;
[0019] Figure 4 This is a schematic diagram of the structure of a swing component of an intelligent sorting station in a distribution area of the utility model;
[0020] Figure 5 The utility model is an operation flow chart of an intelligent sorting station in a distribution area.
[0021] In the figure: 1. bracket; 2. transmission roller; 3. conveyor belt; 4. swing assembly; 401. transmission shaft; 402. swing arm; 403. first motor; 404. protective pad; 5. material distribution port; 6. abnormal material discharge port; 7. mounting frame; 8. barcode scanner; 9. limit assembly; 901. column; 902. limit rod; 10. adjustment assembly; 1001. mounting plate; 1002. electric push rod; 11. operating table; 12. controller; 13. second motor. DETAILED DESCRIPTION
[0022] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0023] See also Figures 1 to 3 , an intelligent sorting platform in a distribution area, comprising a bracket 1, a plurality of transmission rollers 2 are rotatably connected to the inner side wall of the bracket 1, a conveyor belt 3 is installed on the outer side of the plurality of transmission rollers 2, a plurality of swing components 4 are arranged on both sides of the top of the bracket 1, a plurality of material dispensing ports 5 are fixedly connected to both sides of the surface of the bracket 1 and located on one side of the plurality of swing components 4, and one end of the bracket 1 is fixedly connected to an abnormal material discharge port 6;
[0024] The top of the bracket 1 is fixedly connected to a mounting frame 7, and a barcode scanner 8 is fixedly installed on the top of the mounting frame 7. The bottom end of the barcode scanner 8 extends through and extends to the inner bottom of the mounting frame 7. A limit assembly 9 is provided on the top of the bracket 1 and on one side of the mounting frame 7. An adjustment assembly 10 is provided on one side of the limit assembly 9. An operating table 11 is fixedly connected to one side of the surface of the bracket 1, and a controller 12 is fixedly installed on the top of the operating table 11.
[0025] like Figures 1 to 5As shown, the controller 12 is electrically connected to the barcode scanner 8, the first motor 403, the second motor 13 and the electric push rod 1002 through wires, two second motors 13 are fixedly installed on one side of the surface of the bracket 1, one end of the two second motors 13 respectively extends through the interior of the bracket 1 and is fixedly connected to one end of two transmission rollers 2, the adjustment component 10 includes two opposite mounting plates 1001, the two mounting plates 1001 are fixedly connected to the top of the bracket 1, the opposite surfaces of the two mounting plates 1001 are rotatably connected to the electric push rod 1002, the output ends of the electric push rod 1002 are rotatably connected to one end of the limit rod 902, the extension and retraction of the electric push rod 1002 can drive the limit rod 902 to move, and the position is adjusted according to different sizes of instrument packages, the limit assembly 9 includes two columns 901, the two columns 901 are fixedly connected to the top of the bracket 1, and the outsides of the two columns 901 are A limit rod 902 is sleeved and rotatably connected, and one end of the limit rod 902 extends through and extends to the top of the conveyor belt 3. The limit rod 902 can enable the instrument package transported on the conveyor belt 3 to pass from under the scanner 8 and complete the code scanning. Multiple groups of swing components 4 all include a transmission shaft 401, which is rotatably connected to the top of the bracket 1. The outer sleeve of the transmission shaft 401 is fixedly connected with a swing arm 402. A first motor 403 is fixedly installed at the bottom of the bracket 1 and below the transmission shaft 401. The output end of the first motor 403 extends through and extends to the top of the bracket 1 and is fixedly connected to the bottom end of the transmission shaft 401. The first motor 403 drives the transmission shaft 401 to rotate, controls the swing arm 402 to swing back and forth, and moves the instrument package on the conveyor belt 3 to the corresponding material distribution port 5. A protective pad 404 is fixedly connected to one side of the surface of the swing arm 402, and the protective pad 404 is made of rubber material to prevent the swing arm 402 from damaging the instrument package.
[0026] When the utility model is in use, the instrument packages that need to be sorted are placed one by one on the top of the conveyor belt 3 with the two-dimensional code facing upwards. The instrument packages on the top of the conveyor belt 3 can pass directly under the scanner 8 under the obstruction of the two limit rods 902. The scanner 8 scans the two-dimensional code on the instrument package to obtain relevant information of the instrument package and transmits it to the controller 12. The controller 12 controls the corresponding first motor 403 to operate, and the first motor 403 drives the swing arm 402 and the transmission shaft 401 fixedly connected to the outside of the swing arm 402 to swing, and moves the instrument package with corresponding information to the corresponding material distribution port 5 to complete the unloading. When the barcode scanner 8 scans the code abnormally, the conveyor belt 3 transmits the abnormal instrument package to the abnormal unloading port 6 at one end of the conveyor belt 3 for unloading and re-inspection. When the instrument package is large and cannot pass through the limit assembly 9, the electric push rod 1002 operates, drives one end of the limit rod 902 to move, and adjusts the position of the limit rod 902, so that the limit assembly 9 can be suitable for instrument packages of different sizes.
[0027] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An intelligent sorting station in a distribution area, comprising a bracket (1), characterized in that: The inner side wall of the bracket (1) is rotatably connected to a plurality of transmission rollers (2), and a conveyor belt (3) is mounted on the outside of the plurality of transmission rollers (2). A plurality of swing components (4) are arranged on both sides of the top of the bracket (1). A plurality of material distribution ports (5) are fixedly connected to both sides of the surface of the bracket (1) and located on one side of the plurality of swing components (4). One end of the bracket (1) is fixedly connected to an abnormal material discharge port (6); The top of the bracket (1) is fixedly connected to a mounting frame (7), a barcode scanner (8) is fixedly mounted on the top of the mounting frame (7), the bottom end of the barcode scanner (8) extends through the inner bottom of the mounting frame (7), a limit assembly (9) is arranged at the top of the bracket (1) and on one side of the mounting frame (7), an adjustment assembly (10) is arranged on one side of the limit assembly (9), an operating table (11) is fixedly connected to one side of the surface of the bracket (1), and a controller (12) is fixedly mounted on the top of the operating table (11).
2. The intelligent sorting station in the distribution area according to claim 1, characterized in that: The plurality of groups of swing assemblies (4) all comprise a transmission shaft (401), the transmission shaft (401) being rotatably connected to the top of the bracket (1), the outer sleeve of the transmission shaft (401) being fixedly connected to a swing arm (402), a first motor (403) being fixedly mounted at the bottom of the bracket (1) and below the transmission shaft (401), the output end of the first motor (403) extending through the top of the bracket (1) and being fixedly connected to the bottom end of the transmission shaft (401).
3. The intelligent sorting station in the distribution area according to claim 2, characterized in that: The limiting assembly (9) comprises two columns (901), the two columns (901) are fixedly connected to the top of the bracket (1), and the outside of the two columns (901) is sleeved with a rotatably connected limiting rod (902), and one end of the limiting rod (902) extends through and extends to the top of the conveyor belt (3).
4. The intelligent sorting station in the distribution area according to claim 3, characterized in that: The adjustment assembly (10) comprises two opposite mounting plates (1001), the two mounting plates (1001) are fixedly connected to the top of the bracket (1), and one side of the opposite surfaces of the two mounting plates (1001) is rotatably connected to an electric push rod (1002), and the output end of the electric push rod (1002) is rotatably connected to one end of the limit rod (902).
5. The intelligent sorting station in the distribution area according to claim 4, characterized in that: Two second motors (13) are fixedly mounted on one side of the surface of the bracket (1), and one end of the two second motors (13) respectively extends through the interior of the bracket (1) and is fixedly connected to one end of two of the transmission rollers (2).
6. The intelligent sorting station in the distribution area according to claim 5, characterized in that: A protective pad (404) is fixedly connected to one side of the surface of the swing arm (402), and the protective pad (404) is made of rubber material.
7. The intelligent sorting station in the distribution area according to claim 6, characterized in that: The controller (12) is electrically connected to the barcode scanner (8), the first motor (403), the second motor (13) and the electric push rod (1002) respectively through wires.