Automatic tubular beam pressing equipment
Through the design of automatic pipe beam pressing equipment, the combination of beam seat, pipe mounting module and pressing cylinder is used to solve the problems of low assembly efficiency and insufficient positioning of pipe beams in the existing technology, and efficient and automated pipes are achieved Beam assembly improves assembly accuracy and pass rate.
Patent Information
- Application Number
- CN202421172970.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-27
AI Technical Summary
In the prior art, the assembly efficiency of pipe beams is low and the cost is high, and the riser lacks positioning, which affects the assembly pass rate.
An automatic pipe beam pressing equipment is designed, including a beam seat, a pipe module and a pressing cylinder. The riser is clamped through a pipe clamp and a pipe clamp, and the downforce is applied by using the pressing cylinder to realize the riser and The pressing of the beam parts is used to clamp the curved plate and block grooves and guide rods to limit offsets to ensure positioning and alignment.
It improves the assembly efficiency of pipe beams, reduces the time and effort required for manual operation, ensures the qualification rate and accuracy of assembly, and realizes automatic press-fit assembly.
Smart Images

Figure CN222326476U_ABST
Abstract
Description
Technical Field
[0001] The utility model patent relates to the technical field of pipe beam pressing equipment, specifically, to automatic pipe beam pressing equipment. Background Art
[0002] The frame is the base of the vehicle and can be used for bicycles, scooters, electric bicycles, etc. It is used to bear the load and impact from the wheels to support and connect the entire vehicle. The frame includes risers and beams. The risers and beams need to be assembled. Assembly equipment or jigs are used to assist in the assembly of the risers and beams to reduce assembly costs and improve assembly efficiency.
[0003] For example, a prior patent with publication number CN215588292U discloses a vertical pipe main beam welding positioning platform, comprising: a mounting frame, on which an operating platform is fixedly mounted, and on which a plurality of operating ports are provided; a first positioning mechanism, wherein the first positioning mechanism comprises a first top fixing assembly, a flat cylinder and a first supporting cylinder, wherein the first top fixing assembly and the flat steel are fixedly connected to the operating platform, wherein the first top fixing assembly is used to fix the raised end of a large-sized main beam body, wherein the flat cylinder is used to fix the horizontal end of a large-sized main beam body, and wherein two of the first supporting cylinders are fixedly and symmetrically mounted inside the operating port; and a second positioning mechanism, wherein the second positioning mechanism is fixedly mounted on the operating platform.
[0004] In the prior art, the pipe beam assembly is time-consuming and labor-intensive by welding, resulting in low efficiency and high cost of pipe beam assembly. At the same time, the risers lack positioning, which affects the assembly qualification rate. Utility Model Content
[0005] The utility model aims to provide automatic pipe-beam pressing equipment, aiming to solve the problem of low assembly efficiency of risers and beams in the prior art.
[0006] The utility model is implemented as follows: automatic pipe-beam pressing equipment comprises a beam-setting seat, a pipe-setting module and a pressing cylinder, wherein the beam-setting seat is used for placing a large beam member; the pipe-setting module comprises a pipe clamp plate, a pipe clamp block and a driving motor, wherein the pipe clamp plate and the pipe clamp block are arranged correspondingly, and the driving motor is used for driving the pipe clamp block to be arranged to move in a direction toward or away from the pipe clamp plate, wherein the pipe clamp plate and the pipe clamp block are used for clamping a vertical pipe, wherein the pressing cylinder is arranged above the pipe clamp plate, and the vertical pipe and the large beam member are arranged correspondingly up and down, and the pressing cylinder is used for applying downward pressure to the vertical pipe, and the vertical pipe is pressed and arranged with the large beam member under the downward pressure.
[0007] Furthermore, the tube clamp plate has a plate groove, which is arranged in an arc shape; the tube clamp block has a block groove, which is arranged in an arc shape; the plate groove and the block groove are arranged opposite each other; the vertical pipe is synchronously embedded in the plate groove and the block groove; the groove wall of the plate groove and the groove wall of the block groove are synchronously arranged to be flat and in contact with the vertical pipe, and the groove wall of the plate groove and the groove wall of the block groove are used to clamp the vertical pipe.
[0008] Furthermore, the tube placement module includes two block guide rods, the two block guide rods are arranged in a spaced relationship with each other, the block groove is arranged between the two block guide rods, the block guide rod extends through the tube clamp block and is assembled with the tube clamp plate, and the block guide rod is used to limit the displacement of the tube clamp block when it moves.
[0009] Furthermore, the tube placement module includes a machine fixing plate, the machine fixing plate and the tube clamping plate are assembled, the drive motor is installed on the machine fixing plate, and the drive motor and the tube clamping block are arranged correspondingly in the same horizontal plane.
[0010] Furthermore, the automatic pipe beam pressing equipment includes a pressing frame, which includes a frame plate and two frame rods. The frame plate and the pipe clamp are arranged in upper and lower correspondence, the pressing cylinder is installed on the frame plate, the frame rod is arranged vertically, the upper part of the frame rod is connected to the frame plate, and the frame rod extends through the pipe clamp and is fixed.
[0011] Furthermore, the automatic pipe beam pressing equipment includes a base plate, which is arranged horizontally, the beam seat and the base plate are assembled up and down, the lower part of the frame rod is connected to the base plate, and the beam seat is arranged between the two frame rods.
[0012] Furthermore, the frame rod and the pipe clamp plate are arranged in threaded connection, the pressing frame includes an adjustment motor, the adjustment motor is installed on the frame plate, and the adjustment motor is connected to the frame rod, and the adjustment motor is used to drive the frame rod to rotate.
[0013] Furthermore, the pressing frame includes a feeding pipe, which is arranged vertically, the upper part of which is connected to the frame plate, the feeding pipe is hollow, and is used to temporarily store the vertical pipe. The pressing cylinder and the feeding pipe are arranged correspondingly up and down, and the pressing cylinder is used to press the vertical pipe in the feeding pipe to the beam member.
[0014] Furthermore, the beam seat is arranged vertically, the beam seat includes a pressure-bearing part and a sunken groove, the large beam member includes a beam head, the pressure-bearing part is used to support the beam head, the pressure-bearing part has a pressure-bearing groove that is recessed downward, the beam head is embedded with the pressure-bearing groove, the pressure-bearing groove and the sunken groove are arranged correspondingly, and the sunken groove is arranged below the pressure-bearing part.
[0015] Furthermore, the automatic tube beam pressing equipment includes a base plate, which is arranged horizontally, and the beam seat and the base plate are assembled up and down; the base plate has a fixed beam groove, which is arranged to be concave downward, and the pressure-bearing groove and the fixed beam groove are arranged to correspond to each other at intervals, and the pressure-bearing groove and the fixed beam groove are respectively embedded at both ends of the large beam member, and the fixed beam groove is used to position the large beam member.
[0016] Compared with the prior art, the automatic pipe-beam pressing equipment provided by the utility model places the main beam on the beam-setting seat, loads the riser onto the pipe-setting module, and clamps the riser with the pipe clamp plate and the pipe clamp block. At this time, the riser and the main beam are arranged in correspondence with each other up and down, and then, downward pressure is applied to the riser by the pressing cylinder to push the riser downward until the end of the riser is embedded in the main beam, thereby realizing the pressing of the riser and the main beam. In this way, with the cooperation of the pipe clamp plate and the pipe clamp block, the riser is positioned and limited, which is convenient for aligning the riser with the main beam, thereby facilitating the subsequent pressing of the riser and the main beam, and ensuring the qualified rate of the pressing operation. At the same time, the downward pressure is automatically applied, which saves time and effort, and the pressing assembly is directly adopted, which greatly improves the assembly efficiency of the riser and the main beam. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional schematic diagram of the automatic pipe beam pressing device provided by the utility model;
[0018] Figure 2 It is a three-dimensional schematic diagram of a pipe placing module of the automatic pipe beam pressing device provided by the utility model;
[0019] Figure 3 It is a three-dimensional schematic diagram of a beam placement seat of the automatic pipe beam pressing device provided by the utility model;
[0020] Figure 4 The utility model is a three-dimensional schematic diagram of a pressing frame of the automatic pipe beam pressing device provided by the utility model. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0022] The implementation of the present utility model is described in detail below in conjunction with specific embodiments.
[0023] The same or similar numbers in the drawings of this embodiment correspond to the same or similar parts; in the description of the present utility model, it should be understood that if the terms "upper", "lower", "left", "right" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, it is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limitations on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0024] Reference Figure 1-4 As shown, it is a preferred embodiment provided by the utility model.
[0025] The automatic pipe-beam pressing equipment comprises a beam-setting seat 1, a pipe-setting module 2 and a pressing cylinder 3. The beam-setting seat 1 is used for placing a beam member 4. The pipe-setting module 2 comprises a pipe clamp plate 21, a pipe clamp block 22 and a driving motor 23. The pipe clamp plate 21 and the pipe clamp block 22 are arranged correspondingly. The driving motor 23 is used to drive the pipe clamp block 22 to move in a direction toward or away from the pipe clamp plate 21. The pipe clamp plate 21 and the pipe clamp block 22 are used to clamp a vertical pipe 5. The pressing cylinder 3 is arranged above the pipe clamp plate 21, and the vertical pipe 5 and the beam member 4 are arranged correspondingly up and down. The pressing cylinder 3 is used to apply downward pressure to the vertical pipe 5, and the vertical pipe 5 is pressed with the beam member 4 under the downward pressure.
[0026] When the above-mentioned automatic pipe-beam pressing equipment performs the pressing operation, the main beam member 4 is placed on the beam placement seat 1, the vertical pipe 5 is loaded into the pipe placement module 2, and the vertical pipe 5 is clamped by the pipe clamp plate 21 and the pipe clamp block 22. At this time, the vertical pipe 5 and the main beam member 4 are arranged in correspondence with each other up and down. Then, the pressing cylinder 3 applies downward pressure to the vertical pipe 5 to push the vertical pipe 5 to move downward until the end of the vertical pipe 5 is embedded in the main beam member 4 to achieve the pressing of the vertical pipe 5 and the main beam member 4; in this way, under the cooperation of the pipe clamp plate 21 and the pipe clamp block 22, the vertical pipe 5 is positioned and limited, which is convenient for the alignment of the vertical pipe 5 and the main beam member 4, thereby facilitating the subsequent pressing effect of the vertical pipe 5 and the main beam member 4, ensuring the qualified rate of the pressing operation, and at the same time, automatically applying downward pressure saves time and effort, and directly adopts pressing assembly, which greatly improves the assembly efficiency of the vertical pipe 5 and the main beam member 4.
[0027] The pipe clamp plate 21 has a plate groove which is arranged in an arc shape. The pipe clamp block 22 has a block groove which is arranged in an arc shape. The plate groove and the block groove are arranged opposite to each other. The vertical pipe 5 is synchronously embedded with the plate groove and the block groove. The groove wall of the plate groove and the groove wall of the block groove are synchronously arranged to be flat and in contact with the vertical pipe 5, and the groove wall of the plate groove and the groove wall of the block groove are used to clamp the vertical pipe 5.
[0028] In this way, under the action of the plate grooves and the block grooves, the contact area with the vertical pipe 5 is increased, thereby improving the positioning effect of the vertical pipe 5 and improving the alignment accuracy between the vertical pipe 5 and the beam member 4.
[0029] The tube placement module 2 includes two block guide rods 24, which are arranged in a spaced relationship with each other. The block groove is arranged between the two block guide rods 24. The block guide rod 24 extends through the tube clamp block 22 and is assembled with the tube clamp plate 21. The block guide rod 24 is used to limit the displacement of the tube clamp block 22 when it moves.
[0030] When the tube clamp block 22 moves relative to the tube clamp plate 21, under the action of the two block guide rods 24, the tube clamp block 22 is limited from deviating relative to the tube clamp plate 21, so that the tube clamp block 22 moves relative to the tube clamp plate 21 along a straight line, ensuring that the tube clamp block 22 and the tube clamp plate 21 clamp the opposite tube 5.
[0031] The tube placement module 2 includes a machine fixing plate, which is assembled with the tube clamp plate 21, and the drive motor 23 is installed on the machine fixing plate, and the drive motor 23 and the tube clamp block 22 are arranged in the same horizontal plane. Under the action of the machine fixing plate, the assembly of the drive motor 23 is realized, thereby ensuring the connection between the drive motor 23 and the tube clamp block 22, and realizing the driving of the plate clamp block.
[0032] The automatic pipe beam pressing equipment includes a pressing frame 6, which includes a frame plate 61 and two frame rods 62. The frame plate 61 and the pipe clamp plate 21 are arranged in correspondence with each other up and down. The pressing cylinder 3 is installed on the frame plate 61, and the frame rod 62 is arranged vertically. The upper part of the frame rod 62 is connected to the frame plate 61, and the frame rod 62 extends through the pipe clamp plate 21 and is fixed.
[0033] In this way, under the action of the frame plate 61, the installation of the pressing cylinder 3 is realized, and under the action of the two frame rods 62, the pipe clamp 21 is positioned and restricted to ensure the horizontality of the pipe clamp 21, thereby ensuring the clamping of the standing pipe 5.
[0034] Furthermore, the frame rod 62 and the tube clamp plate 21 are arranged in a threaded connection, and the pressing frame 6 includes an adjusting motor, which is installed on the frame plate 61 and connected to the frame rod 62. The adjusting motor is used to drive the frame rod 62 to rotate; in this way, the assembly of the frame rod 62 and the tube clamp plate 21 is realized, and the assembly of the tube clamp plate 21 is realized, so that the subsequent clamping of the vertical pipe 5 by the tube clamp plate 21 is guaranteed. At the same time, the longitudinal height of the tube clamp plate 21 can be adjusted by adjusting the motor to achieve clamping of vertical pipes 5 of different specifications.
[0035] The pressing frame 6 includes two adjustment motors, which are arranged in one-to-one correspondence with the two frame rods 62 and are connected, and the two adjustment motors are arranged to be driven synchronously; the horizontality of the pipe clamping plate 21 is ensured, thereby ensuring the clamping of the standing pipe 5.
[0036] Alternatively, the support rod 62 is directly fixedly connected to the tube clamp plate 21 , so that the tube clamp plate 21 is arranged at a certain height, and the tube clamp plate 21 cooperates with the tube clamp block 22 to clamp the standing tube 5 .
[0037] The automatic pipe beam pressing equipment includes a bottom plate 7, which is arranged horizontally, a beam seat 1 and the bottom plate 7 are assembled up and down, the lower part of the frame rod 62 is connected to the bottom plate 7, and the beam seat 1 is arranged between the two frame rods 62; the assembly of the frame rods 62 is realized.
[0038] The pressing frame 6 includes a feeding pipe 63, which is arranged vertically. The upper part of the feeding pipe 63 is connected to the frame plate 61, and the feeding pipe 63 is hollow. The feeding pipe 63 is used to temporarily store the vertical pipe 5. The pressing cylinder 3 and the feeding pipe 63 are arranged correspondingly up and down. The pressing cylinder 3 is used to press the vertical pipe 5 in the feeding pipe 63 to the beam 4.
[0039] In this way, under the action of the feeding tube 63, the feeding of the vertical pipe 5 is positioned and limited, the verticality of the vertical pipe 5 is guaranteed, the alignment of the vertical pipe 5 and the beam 4 is facilitated, the pressing accuracy of the vertical pipe 5 and the beam 4 is improved, thereby improving the qualified rate of the pressing operation.
[0040] A tube suction ring is provided inside the feeding tube 63, and the tube suction ring has magnetic attraction. When the vertical tube 5 is fed, the tube suction ring surrounds the vertical tube 5. Under the action of the tube suction ring, the feeding stability of the vertical tube 5 is improved, which facilitates the subsequent pressing of the vertical tube 5 and the beam 4.
[0041] The beam seat 1 is arranged vertically, and the beam seat 1 includes a pressure-bearing part 11 and a sunken groove 12. The large beam member 4 includes a beam head. The pressure-bearing part 11 is used to support the beam head. The pressure-bearing part 11 has a downwardly recessed pressure-bearing groove 111. The beam head is embedded with the pressure-bearing groove 111. The pressure-bearing groove 111 is arranged correspondingly to the sunken groove 12, and the sunken groove 12 is arranged below the pressure-bearing part 11.
[0042] In this way, under the action of the pressure-bearing part 11, the loading of the beam part 4 is realized, and under the action of the sunken groove 12, collision with the beam part 4 is avoided, which facilitates the loading of the beam part 4 and protects the beam part 4 to avoid deformation of the beam part 4.
[0043] The automatic pipe beam pressing equipment includes a bottom plate 7, which is arranged horizontally, and the beam seat 1 and the bottom plate 7 are assembled up and down; the bottom plate 7 has a fixed beam groove 71, which is arranged to be concave downward, and the pressure-bearing groove 111 and the fixed beam groove 71 are arranged to correspond to each other at intervals, and the pressure-bearing groove 111 and the fixed beam groove 71 are respectively embedded at both ends of the large beam member 4, and the fixed beam groove 71 is used to position the large beam member 4.
[0044] In this way, under the cooperation of the pressure-bearing groove and the fixed beam groove, the beam member is positioned and reinforced, and both sides of the beam member are positioned simultaneously, thereby improving the stability of the placement of the beam member and ensuring subsequent pressing operations.
[0045] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. Automatic pipe beam pressing equipment, characterized in that: It includes a beam-placement seat, a tube-placement module and a pressing cylinder, wherein the beam-placement seat is used to place a large beam member; the tube-placement module includes a tube clamp plate, a tube clamp block and a driving motor, wherein the tube clamp plate and the tube clamp block are arranged correspondingly, and the driving motor is used to drive the tube clamp block to move in a direction toward or away from the tube clamp plate, wherein the tube clamp plate and the tube clamp block are used to clamp a vertical pipe, and the pressing cylinder is arranged above the tube clamp plate, and the vertical pipe and the large beam member are arranged correspondingly up and down, and the pressing cylinder is used to apply downward pressure to the vertical pipe, and the vertical pipe is pressed together with the large beam member under the downward pressure.
2. The automatic pipe beam pressing equipment according to claim 1, characterized in that: The tube clamp plate has a plate groove, which is arranged in an arc shape; the tube clamp block has a block groove, which is arranged in an arc shape; the plate groove and the block groove are arranged opposite to each other; the vertical pipe is synchronously embedded in the plate groove and the block groove; the groove wall of the plate groove and the groove wall of the block groove are synchronously arranged to be flat and in contact with the vertical pipe, and the groove wall of the plate groove and the groove wall of the block groove are used to clamp the vertical pipe.
3. The automatic pipe beam pressing equipment according to claim 2, characterized in that: The tube placement module includes two block guide rods, which are arranged in a spaced relationship with each other, and the block groove is arranged between the two block guide rods. The block guide rod extends through the tube clamp block and is assembled with the tube clamp plate. The block guide rod is used to limit the displacement of the tube clamp block when it moves.
4. The automatic pipe beam pressing equipment according to claim 2, characterized in that: The tube placement module includes a machine fixing plate, which is assembled with the tube clamping plate. The drive motor is installed on the machine fixing plate, and the drive motor and the tube clamping block are arranged in the same horizontal plane.
5. The automatic pipe beam pressing device according to any one of claims 1 to 4, characterized in that: The automatic pipe beam pressing equipment includes a pressing frame, which includes a frame plate and two frame rods. The frame plate and the pipe clamp are arranged in upper and lower correspondence, the pressing cylinder is installed on the frame plate, the frame rod is arranged vertically, the upper part of the frame rod is connected to the frame plate, and the frame rod extends through the pipe clamp and is fixed.
6. The automatic pipe beam pressing equipment according to claim 5, characterized in that: The automatic pipe beam pressing equipment includes a bottom plate, which is arranged horizontally, the beam placement seat and the bottom plate are assembled up and down, the lower part of the frame rod is connected to the bottom plate, and the beam placement seat is arranged between two of the frame rods.
7. The automatic pipe beam pressing equipment according to claim 5, characterized in that: The frame rod is threadedly connected to the pipe clamp plate, and the pressing frame includes an adjustment motor, which is installed on the frame plate and connected to the frame rod. The adjustment motor is used to drive the frame rod to rotate.
8. The automatic pipe beam pressing equipment according to claim 5, characterized in that: The pressing frame includes a feeding pipe, which is arranged vertically. The upper part of the feeding pipe is connected to the frame plate. The feeding pipe is hollow and is used to temporarily store the vertical pipe. The pressing cylinder and the feeding pipe are arranged correspondingly up and down, and the pressing cylinder is used to press the vertical pipe in the feeding pipe to the beam member.
9. The automatic pipe beam pressing device according to any one of claims 1 to 4, characterized in that: The beam seat is arranged vertically, and the beam seat includes a pressure-bearing part and a sunken groove. The large beam member includes a beam head. The pressure-bearing part is used to support the beam head. The pressure-bearing part has a pressure-bearing groove that is recessed downward. The beam head is embedded with the pressure-bearing groove. The pressure-bearing groove and the sunken groove are arranged correspondingly, and the sunken groove is arranged below the pressure-bearing part.
10. The automatic pipe beam pressing equipment according to claim 9, characterized in that: The automatic pipe beam pressing equipment includes a base plate, which is arranged horizontally, and the beam seat and the base plate are assembled up and down; the base plate has a fixed beam groove, which is arranged to be concave downward, and the pressure-bearing groove and the fixed beam groove are arranged to correspond to each other at intervals, and the pressure-bearing groove and the fixed beam groove are respectively embedded at both ends of the large beam member, and the fixed beam groove is used to position the large beam member.
Citation Information
Patent Citations
Vertical pipe main beam welding positioning platform
CN215588292U