Multi-station lathe up-down work station

Abstract

The utility model discloses a multi-station lathe up-and-down work station which comprises a vertical lathe, six-axis robots used for taking materials are arranged outside a first finished product skip car and a second finished product skip car, high-temperature-resistant clamping jaws are fixedly installed on the inner sides of the six-axis robots, and a turning-around device is arranged outside a master control cabinet. A cooling water tank is arranged on the outer side of the first feeding trolley and the outer side of the second feeding trolley, a stub bar cutting machine is arranged outside the cooling water tank, an ink-jet printer is arranged on the outer side of the stub bar cutting machine, and a bearing device is fixedly connected to the outer side of the ink-jet printer. By arranging the vertical lathe, the finished product skip car, the six-axis robot, the high-temperature-resistant clamping jaw, the turning-around device, the cooling water tank, the stub bar cutting machine, the ink-jet printing machine and the bearing device, automatic machining of materials is completed, manual intervention is avoided, the automation of the device during use is improved, and the machining efficiency of the materials is effectively improved.

Description

Technical Field

[0001] The utility model relates to the technical field of multi-station lathes, in particular to an upper and lower workstation of a multi-station lathe. Background Art

[0002] CNC machine tool is the abbreviation of multi-station lathe, which is an automated machine tool equipped with a program control system. The control system can logically process programs specified by control codes or other symbolic instructions, decode them, express them in coded numbers, and input them into the CNC device through information carriers. After calculation and processing, the CNC device sends various control signals to control the movement of the machine tool and automatically process the parts according to the shape and size required by the drawing. CNC machine tools have better solved the problems of complex, precise, small batch and multi-variety parts processing. They are flexible and high-efficiency automated machine tools, representing the development direction of modern machine tool control technology, and are a typical mechatronics product.

[0003] At present, when a multi-station lathe is in use, it is only part of a machine tool that processes materials. After the processing is completed, the materials need to be moved to the next machine tool manually. This process is relatively cumbersome, wasting material processing time and resulting in a decrease in material processing efficiency.

[0004] Therefore, the utility model provides an upper and lower workstation of a multi-station lathe to solve the above problems. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides an upper and lower workstation for a multi-station lathe to solve the above problems.

[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: a multi-station lathe upper and lower workstation, including a vertical lathe, a guardrail for protecting and isolating staff is fixedly installed on the outside of the vertical lathe, a grating is fixedly connected to the inner side of the guardrail, a first finished product trolley and a second finished product trolley for holding finished products are arranged on the outside of the vertical lathe, a six-axis robot for picking up materials is arranged on the outside of the first finished product trolley and the second finished product trolley, a high-temperature resistant clamp for clamping materials is fixedly installed on the inner side of the six-axis robot, a master control cabinet is arranged on the outside of the second finished product trolley, and the master control cabinet A turning device is arranged on the outside of the cabinet, and a first loading trolley and a second loading trolley for holding and transporting unprocessed materials are arranged on the outside of the turning device, a cooling water pool is arranged on the outside of the first loading trolley and the second loading trolley, a material head cutting machine for cutting materials is arranged on the outside of the cooling water pool, a printer for coding the cut materials is arranged on the outside of the material head cutting machine, a load-bearing device for weighing the processed materials is fixedly connected to the outside of the printer, and a robot control cabinet for controlling the work of the six-axis robot is arranged on the outside of the load-bearing device.

[0007] Preferably, a safety door is fixedly installed on the inner side of the guardrail to facilitate the entry and exit of staff.

[0008] Preferably, positioning components for limiting the placement position of materials are installed inside the first loading trolley and the second loading trolley.

[0009] Preferably, a laser displacement sensor is fixedly mounted on the high temperature resistant clamping jaw, the laser displacement sensor is signal-connected to the robot control cabinet, and a confirmation button is provided on the robot control cabinet.

[0010] Preferably, a through-beam sensor is provided inside the cooling water pool, and a positioning component is fixedly installed inside the cooling water pool via a lifting cylinder.

[0011] Preferably, a V-shaped material trough is provided inside the material head cutting machine, and a material pushing cylinder is also provided on the material head cutting machine.

[0012] Beneficial Effects

[0013] The utility model provides a multi-station lathe upper and lower workstation. Compared with the prior art, it has the following beneficial effects:

[0014] (1) The upper and lower workstations of the multi-station lathe are equipped with a vertical lathe, a finished material cart, a six-axis robot, a high-temperature resistant clamp, a turning device, a cooling water tank, a material head cutting machine, a printer and a load-bearing device to complete the automated processing of materials, avoid manual intervention, improve the automation of the device during use, and effectively improve the processing efficiency of materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional diagram of the external structure of the utility model;

[0016] Figure 2 It is a three-dimensional diagram of the external structure of the utility model from another perspective;

[0017] Figure 3 This is a schematic diagram of the connection structure of the six-axis robot and the high temperature resistant gripper of the utility model;

[0018] Figure 4 It is a three-dimensional structural schematic diagram of the high temperature resistant clamping jaw of the utility model;

[0019] Figure 5 It is a three-dimensional structural schematic diagram of the finished product material vehicle of the utility model;

[0020] Figure 6 This is a three-dimensional structural diagram of the U-turn device of the utility model

[0021] Figure 7 It is a three-dimensional structural schematic diagram of the feeding trolley of the utility model;

[0022] Figure 8 It is a three-dimensional structural schematic diagram of the cooling water pool of the utility model;

[0023] Fig. 9 It is a three-dimensional structural schematic diagram of the material head cutting machine of the utility model;

[0024] Fig.10 It is a three-dimensional structural schematic diagram of the inkjet printer of the utility model.

[0025] In the figure, 1 is a vertical lathe; 2 is a guardrail; 3 is a grating; 4 is a first finished product trolley; 5 is a high temperature resistant clamp; 6 is a second finished product trolley; 7 is a master control cabinet; 8 is a turning device; 9 is a first loading trolley; 10 is a second loading trolley; 11 is a cooling water tank; 12 is a material head cutting machine; 13 is a printer; 14 is a load-bearing device; 15 is a robot control cabinet; 16 is a six-axis robot; 17 is a safety door. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Example:

[0028] See also Figure 1-10 A multi-station lathe upper and lower workstation includes a vertical lathe 1. After cutting is completed, the robot grabs the material and moves it into the vertical lathe 1. The six-axis robot 16 moves away from a safe distance. The vertical lathe 1 starts processing to complete material processing. The six-axis robot 16 grabs the material and moves it out of the vertical lathe 1, places it on the turning device 8, and completes the turning through the turning device 8. Then the six-axis robot 16 grabs the material again and moves it into the vertical lathe 1. The six-axis robot 16 moves away from a safe distance, and the vertical lathe 1 starts processing to complete the processing of the other side of the material. A guardrail 2 for protecting and isolating staff is fixedly installed on the outside, a safety door 17 for convenient entry and exit of staff is fixedly installed on the inside of the guardrail 2, and a grating 3 is fixedly connected to the inside of the guardrail 2. The outside of the vertical lathe 1 is provided with a first finished product trolley 4 and a second finished product trolley 6 for holding finished products. After the coding is completed, the six-axis robot 16 moves the material to the first finished product trolley 4 or the second finished product trolley 6 to complete the entire processing process of the material. The outside of the first finished product trolley 4 and the second finished product trolley 6 is provided with a six-axis robot 16 for taking materials. A high temperature resistant clamping claw 5 for clamping materials is fixedly installed on the inner side of 16, and a laser displacement sensor is fixedly installed on the high temperature resistant clamping claw 5. The laser displacement sensor is connected to the robot control cabinet 15 signal. A confirmation button is set on the robot control cabinet 15. After confirmation, the confirmation button on the robot control cabinet 15 is pressed, and then the signal is transmitted to the six-axis robot 16 through the robot control cabinet 15. After receiving the signal, the six-axis robot 16 controls the movement of the high temperature resistant clamping claw 5 to the specified position, and measures the height of the material through the laser displacement sensor on the high temperature resistant clamping claw 5. After confirming the height, grab the material according to the set position and move it to the cooling water pool 11. A main control cabinet 7 is arranged outside the second finished product material cart 6. A turning device 8 is arranged outside the main control cabinet 7. The first loading trolley 9 and the second loading trolley 10 for holding and transporting unprocessed materials are arranged outside the turning device 8. The high-temperature material is manually placed in the positioning devices on the first loading trolley 9 and the second loading trolley 10, and then the trolleys are pushed to the designated position. The first loading trolley 9 and the second loading trolley 10 are installed with positioning components for limiting the material placement position;

[0029] A cooling water pool 11 is arranged on the outside of the first loading trolley 9 and the second loading trolley 10, and a through-shooting sensor is arranged inside the cooling water pool 11. A positioning component is fixedly installed inside the cooling water pool 11 through a lifting cylinder. After the through-shooting sensor in the cooling water pool 11 detects that there is no material, the six-axis robot 16 places the material into the positioning component on the cooling water pool 11, and then the six-axis robot 16 moves away a safe distance, and the material is lowered into the cooling water pool 11 through the extending and lowering cylinder on the cooling water pool 11 to cool the material. When the material is cooled to a specified temperature, the extending and lowering cylinder lifts up the material, and a material head cutting machine 12 for cutting the material is arranged outside the cooling water pool 11, and a V-shaped material trough is provided inside the material head cutting machine 12, and a pushing cylinder is also provided on the material head cutting machine 12. The six-axis robot 16 moves to the front of the material and grabs the material, and moves it to the V-shaped material trough inside the material head cutting machine 12. The robot 16 moves away to a safe distance, and then starts the material head cutting machine 12 to cut the material. The outer side of the material head cutting machine 12 is provided with an inkjet printer 13 for inkjet coding the cut material. The outer side of the inkjet printer 13 is fixedly connected with a load-bearing device 14 for weighing the processed material. The six-axis robot 16 grabs the material and moves it out of the vertical lathe 1 and places it on the load-bearing device 14. The six-axis robot 16 moves away to a safe distance. The load-bearing device 14 weighs the material and transmits the weighing data to the main control cabinet 7, and then moves the material to the inkjet printer 13. The six-axis robot 16 grabs the material again and places the cylindrical end face above the inkjet printer 13 and leaves it a certain distance, and starts the inkjet printer 13. The six-axis robot 16 assists in the translation of the material and completes the inkjet coding of the material. The outside of the load-bearing device 14 is provided with a robot control cabinet 15 for controlling the work of the six-axis robot 16.

[0030] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0031] Working principle: manually place the high-temperature material in the positioning devices on the first loading trolley 9 and the second loading trolley 10, and then push the trolley to the designated position. After confirmation, press the confirmation button on the robot control cabinet 15, and then transmit the signal to the six-axis robot 16 through the robot control cabinet 15. After receiving the signal, the six-axis robot 16 controls the movement of the high-temperature resistant clamp 5 to the designated position, and measures the height of the material through the laser displacement sensor on the high-temperature resistant clamp 5. After confirming the height, grab the material at the set position and move it to the cooling water pool 11. After the beam sensor in the cooling water pool 11 detects that there is no material, the six-axis robot 16 places the material in the positioning component on the cooling water pool 11, and then the six-axis robot 16 moves away at a safe distance;

[0032] The material is lowered into the cooling water pool 11 through the extending and lowering cylinder on the cooling water pool 11, so that the material is cooled. When the material is cooled to the specified temperature, the extending and lowering cylinder lifts the material, and the six-axis robot 16 moves to the front of the material and grabs the material, and moves it to the V-shaped material trough inside the material head cutting machine 12. The six-axis robot 16 moves away from a safe distance, and then starts the material head cutting machine 12 to cut the material. After the cutting is completed, the robot grabs the material and moves it to the vertical lathe 1. The six-axis robot 16 moves away from a safe distance, and the vertical lathe 1 starts processing to complete the material processing. The six-axis robot 16 grabs the material and moves it out of the vertical lathe 1, places it on the turning device 8, and completes the turning through the turning device 8. Then the six-axis robot 16 grabs the material again and moves it to the vertical lathe 1. The six-axis robot 16 moves away to a safe distance, the vertical lathe 1 starts processing and completes processing on the other side of the material. After processing is completed, the six-axis robot 16 grabs the material and moves it out of the vertical lathe 1 and places it on the load-bearing device 14. The six-axis robot 16 moves away to a safe distance, the load-bearing device 14 weighs the material and transmits the weighing data to the main control cabinet 7, and then moves the material to the inkjet printer 13. The six-axis robot 16 grabs the material again and places the cylindrical end face above the inkjet printer 13 and leaves a certain distance, and starts the inkjet printer 13. The six-axis robot 16 assists in the translation of the material and completes the inkjet printing of the material. After the inkjet printing is completed, the six-axis robot 16 moves the material to the first finished product material cart 4 or the second finished product material cart 6, and the entire processing process of the material can be completed.

[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A multi-station lathe upper and lower workstations, comprising a vertical lathe (1), characterized in that: A guardrail (2) for protecting and isolating staff is fixedly installed on the outer side of the vertical lathe (1), and a grating (3) is fixedly connected to the inner side of the guardrail (2). A first finished product trolley (4) and a second finished product trolley (6) for holding finished products are arranged on the outside of the vertical lathe (1). A six-axis robot (16) for picking up materials is arranged on the outside of the first finished product trolley (4) and the second finished product trolley (6). A high-temperature resistant clamp (5) for clamping materials is fixedly installed on the inner side of the six-axis robot (16). A main control cabinet (7) is arranged on the outside of the second finished product trolley (6), and a turning device (8) is arranged on the outside of the main control cabinet (7). A first loading trolley (9) and a second loading trolley (10) are provided for holding and transporting unprocessed materials. A cooling water pool (11) is provided outside the first loading trolley (9) and the second loading trolley (10). A material head cutting machine (12) for cutting and processing materials is provided outside the cooling water pool (11). A printer (13) for coding the cut materials is provided outside the material head cutting machine (12). A load-bearing device (14) for weighing the processed materials is fixedly connected to the outside of the printer (13). A robot control cabinet (15) for controlling the operation of a six-axis robot (16) is provided outside the load-bearing device (14).

2. The multi-station lathe upper and lower workstation according to claim 1, characterized in that: A safety door (17) is fixedly installed on the inner side of the guardrail (2) to facilitate the entry and exit of workers.

3. The multi-station lathe upper and lower workstation according to claim 1, characterized in that: Positioning components for limiting the placement position of materials are installed inside the first loading trolley (9) and the second loading trolley (10).

4. The upper and lower workstation of a multi-station lathe according to claim 1, characterized in that: A laser displacement sensor is fixedly mounted on the high temperature resistant clamping jaw (5), the laser displacement sensor is signal-connected to the robot control cabinet (15), and a confirmation button is provided on the robot control cabinet (15).

5. The multi-station lathe upper and lower workstation according to claim 1, characterized in that: A beam sensor is arranged inside the cooling water pool (11), and a positioning component is fixedly installed inside the cooling water pool (11) via a lifting cylinder.

6. The multi-station lathe upper and lower workstation according to claim 1, characterized in that: A V-shaped material trough is provided inside the material head cutting machine (12), and a material pushing cylinder is also provided on the material head cutting machine (12).

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